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Snorkel S3010E, Руководство по запчастям и обслуживанию

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Hydraulics

Section 3 - Service & Repair

Page 3-10

H

YDRAULIC

 P

UMP

 

The Hydraulic Pump is located inside the Power Pack Tank mounted to the rear of the Manifold
Block. To remove and replace the pump follow the instructions in the previous section to gain
access to the Pump and unbolt it from the Manifold Block.

Figure 3-6: 

Hydraulic Pump

Содержание S3010E

Страница 1: ...Serial Number 000000 and after Part Number 514226 200 October 2014...

Страница 2: ...5 REPAIR PARTS GENERAL ASSEMBLY 2 1 HOSE KIT 2 2 CHASSIS ASSEMBLY 2 3 COMPONENT TRAY 2 4 POWER PACK ASSEMBLY 2 5 SCISSOR STACK ASSEMBLY 2 6 LIFT CYLINDER ASSEMBLY 2 7 EXTENSION LOCK ASSEMBLY 2 8 PLATF...

Страница 3: ...kg MAXIMUM GRADEABILITY CHARGER INPUT V Axle weights with machine in the stowed position lbs lbs kg kg DRIVE AXLE STEER AXLE Snorkel Vigo Centre Birtley Road Washington Tyne Wear NE38 9DA U K Indoors...

Страница 4: ...hine specifications SECTION 2 OPERATION AND SPECIFICATIONS Information on how to operate the work platform and how to prepare it for operation SECTION 3 SERVICE AND REPAIR Preventative maintenance and...

Страница 5: ...shop procedures safety principles and service operations are not included Note that this manual does contain warnings and cautions against some specific service methods that could cause personal injur...

Страница 6: ...5 inch high guardrails with midrail 6 inch 152 mm toeboards and an entrance gate at the front of the platform PLATFORM CONTROLLER The platform controller contains the controls to operate the machine I...

Страница 7: ...e S3010E work platform The platform is raised and lowered using a scissors mechanism Lift is achieved using a single stage cylinder PURPOSE OF EQUIPMENT The objective of the work platform is to provid...

Страница 8: ...m s 0 mph Do not operate the aerial platform in windy or gusty conditions Do not add anything to or take anything into the aerial platform that will increase the wind loading such as billboards banner...

Страница 9: ...strations depending upon platform occupancy rating see operators manual decals Type 3 Harness attachment point Type 3 is rated for one lanyard attachment per loop as shown in the illustrations dependi...

Страница 10: ...r service or parts infor mation be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate Should the nameplate be missing the SERIAL NUMBER is also stamped on the front of the chass...

Страница 11: ...ide or more than 2 degrees front to rear while the platform is elevated the drive and lift functions will not operate and an alarm will sound Lower the platform and drive to a level surface when the d...

Страница 12: ...lower controls position to oper ate aerial platform functions from the lower controls The upper controls will not operate while the control selector is in the lower position Turn the switch to the up...

Страница 13: ...from all control circuits at the upper controls Twist the button clockwise to restore power Push the button in when the upper controls are not in use to help protect against unintentional platform op...

Страница 14: ...um and maximum level indicated on the dipstick which can be found on the bottom of the filling cap Add recommended hydraulic fluid if necessary See Specifications on page 18 3 Check that the fluid lev...

Страница 15: ...tural damage loose hardware hydraulic leaks loose wire connec tions and erratic operation Check for missing or loose parts 5 Hold the ground operation switch upward Test each machine function from the...

Страница 16: ...tform is properly set up for the particular conditions encountered Preparing for Operation Use the following procedure to prepare the aerial platform for operation 1 Perform a pre operation safety and...

Страница 17: ...not exceed the capacity values indicated on the platform rating placard Driving and Steering Danger The aerial platform can tip over if it becomes unstable Death or serious injury will result from a...

Страница 18: ...controls are activated If the drive lift level sensor interlock shuts off the platform raise and drive functions lower the platform and drive to a level surface Component Tray Batteries and hydraulic...

Страница 19: ...lift only use the designated lift points 4 Do not raise the aerial platform higher than necessary to transport it Drive the forklift slowly and carefully when transporting the aerial platform Winching...

Страница 20: ...heels are straight 6 Drive the aerial platform on or off the transport vehicle in a straight line through the grade transitions with minimal turning Hoisting Use suitable straps through the fork lift...

Страница 21: ...ervice Manual to extend battery life and for complete service instructions Note Battery type may vary on machines some batteries sup plied in machines may be Maintenance Free and will not require flui...

Страница 22: ...ry charger is plugged in 6 Visually inspect the battery charge indicator for proper charging rate The LED s are visible on the battery tray AC Power On Blue indicates that AC power is applied to the c...

Страница 23: ...tion Operating controls Proper operation Emergency stop Shuts off lower controls proper operation Lowering alarm and interrupt Sounds when platform lowers proper operation Emergency Lowering Proper op...

Страница 24: ...Platform lower than 1 8 m 6 feet 0 to 3 2 km h 0 to 2 mph Low Drive Platform higher than 1 8 m 6 feet 0 to 0 6 km h 0 to 0 4 mph Drive System Standard Two wheel drive Gradeability 25 Maximum drive he...

Страница 25: ...Cable Insula on wiring Armer cable Yes Electrical Components Electrical circuit boards Con nue on Special Waste Flow chart Is your waste Polymer wear pads Tyres Yes Hydraulic hoses IIs the waste A use...

Страница 26: ...switch to chassis control 4 5 Fold down both 6 1 2 Fold the safety props back up 3 Safety Props Hold the Ground Operation Switch up and push the Chassis Lift Lower toggle switch UP to elevate Platform...

Страница 27: ...als Inspection and maintenance shall be performed by personnel who are trained and familiar with mechani cal and electrical procedures W A R N I N G Before performing preventative maintenance familiar...

Страница 28: ...Daily Check Scissor and Lift Cylinder pins are securely in place with no damage or corrosion Chassis Check cables for pinch or rubbing points Daily Check welds for cracks Daily Check component mountin...

Страница 29: ...RTS LOCATION Figure 3 2 Parts Location PLATFORM CONTROL BOX BATTERY CHARGER POWER DRIVE CONTROL MODULE HYDRAULIC POWER UNIT GROUND CONTROLS 12VOLT BATTERIES DRIVE WHEELS CASTORS ELEVATION SWITCH EMERG...

Страница 30: ...inst wear The use of other types of heavy grease are therefore not recommended Scissor Slide Blocks and Channels Platform Chassis Nylon Pad Lubrication Application 1 From the lower controls raise the...

Страница 31: ...approved replacements Before disconnecting the battery negative lead make sure all switches are OFF If ON a spark will occur at the ground terminal which could cause an explosion if hydrogen gas or f...

Страница 32: ...e from the Power Pack Manifold Block 5 Remove the two M10 Bolts from underneath the Manifold Block and remove the Power Pack 6 Drain the Tank and separate it from the Manifold Block by removing the fo...

Страница 33: ...Hydraulic Pump is located inside the Power Pack Tank mounted to the rear of the Manifold Block To remove and replace the pump follow the instructions in the previous section to gain access to the Pump...

Страница 34: ...e certain the lever is fully released and the emergency lowering valve is fully closed before operating the aerial platform W A R N I N G The potential for an accident increases when safety devices do...

Страница 35: ...tion 3 Service Repair Page 3 12 MAIN HYDRAULIC MANIFOLD The Hydraulic Manifold Block is part of the Power Pack module Refer to Figure 3 8 and Page 3 9 for details Figure 3 8 Hydraulic Manifold Block M...

Страница 36: ...or relief valves have been serviced or replaced LIFT RELIEF VALVE Figure 3 9 Lift Relief Valve 1 Operate the hydraulic system 10 to 15 minutes to warm the oil 2 Loosen the locknut on the Lift Relief V...

Страница 37: ...Remove the wiper gland o ring from the head cap and discard 4 Remove the guide rings from the piston and discard Cleaning and inspection 2 Inspect all the threaded components for stripped or damaged t...

Страница 38: ...3 Now scroll right to p12 9 this is the output from stack limit switch s1 with the machine stowed p12 9 should display on 4 Now scroll right to p15 11 this is the output from stack limit switch s2 wit...

Страница 39: ...control module is replaced and or moved within the machine for any reason the tilt sensor must be reset for zero using the following procedure Failure to do so could result in serious injury or death...

Страница 40: ...vice Repair Controls Page 3 25 3 11 CONTROLS PLATFORM CONTROLS The Platform Controller can be disassembled to replace defective switches See the Parts Manual for replacement part numbers Figure 3 19 U...

Страница 41: ...Controls The chassis control assembly is mounted on the inside of the chassis drawer Right Side Door 0 CHARGER 513924 002 6 2 1 KEYSWITCH 5 4 3 1 2 EMERGENCY STOP 3 GROUND OPERATION SWITCH ENABLE 4 T...

Страница 42: ...d function of the vari ous components and systems and help in diagnosing and repair of the machine GENERAL PROCEDURE Thoroughly study hydraulic and electronic schematics in Section 5 Check for loose c...

Страница 43: ...m and chassis controls to verify that all functions are operating correctly and that the machine is performing to specified values SPECIAL TOOLS Following is a list of tools which may be required to p...

Страница 44: ...he circuit diagram on page 5 2 for a list of I 0 s 5 ANALOG Displays the condition of all analog inputs from the TS100 6 OUTPUTS Displays the condition of all outputs from the TS100 TS100 INPUT OUTPUT...

Страница 45: ...W A R N I N G If the TS100 control module is replaced and or moved within the machine for any reason the tilt sensor must be reset for zero using the following procedure Failure to do so could result...

Страница 46: ...y r e v i l e d d n a e r u s s e r p k c e h C c i l u a r d y h y t l u a F 2 pump y c n e g r e m e e s o l C y c n e g r e m E 1 e v l a v n w o d e v l a v g n i r e w o L open l a u n a m s i h...

Страница 47: ...Lower Platform Brakes Tilt Alarm Down Alarm Battery Charge Alarm Batteries X X X X X X X Battery Charger X 175 AMP Fuse X X X X X TS100 Controller X X X X X X X Motor X X X Chassis Emergency Stop Swit...

Страница 48: ...ble 4 2 Hydraulic Troubleshooting Table Component Function Lift Platform Lower Platform Check Valve Lift Cylinder CYL1 X Suction Strainer Return Filter Pump Main Relief Valve X Lift Relief Valve X Tan...

Страница 49: ...Page 4 8 Troubleshooting Notes...

Страница 50: ...Page 5 2 Schematics 5 2 ELECTRIC...

Страница 51: ...Page 5 3 Schematics 5 3 HYDRAULIC SCHEMATIC...

Страница 52: ...REPAIR PARTS S3010E PARTS MANUAL GENERAL ASSEMBLY GENERAL ASSEMBLY Mon Feb 15 02 49 09 UTC 2021 2 1...

Страница 53: ...MBLY 1 EA 3 REF COMP ONENT TRAY 1 EA 4 REF SCISSOR STACK ASSEMBLY 1 EA 5 REF UPPER CONTROL BOX 1 EA 6 REF LIFT CYLINDER 1 EA 7 REF POWER PACK ASSEMBLY 1 EA S3010E PARTS MANUAL GENERAL ASSEMBLY GENERAL...

Страница 54: ...REPAIR PARTS S3010E PARTS MANUAL HOSE KIT HOSE KIT Mon Feb 15 02 49 10 UTC 2021 2 2...

Страница 55: ...IT EA 1 514018 000 FTG 3 8 BSP Male 4 ORFS POS 90Deg 1 EA 2 512372 000 FTG 6 ORB 4 ORFS POS 90 1 EA 3 513803 000 HOSE HYDRAULIC 4 4F 4F 95 100R17 1 EA S3010E PARTS MANUAL HOSE KIT HOSE KIT Mon Feb 15...

Страница 56: ...REPAIR PARTS S3010E PARTS MANUAL CHASSIS ASSEMBLY CHASSIS ASSEMBLY Mon Feb 15 02 49 10 UTC 2021 2 3...

Страница 57: ...SIDE COVER PLATE 1 EA 8 513144 000 SLIDE 2 EA 9 512329 000 HYDRAULIC HOSE SECURING BUSH 1 EA 10 0120806 ELEVATION SWITCH 2 EA 11 514308 000 ELEVATION SWITCH BRACKET 1 EA 12 514309 000 ELEVATION SWITC...

Страница 58: ...REPAIR PARTS S3010E PARTS MANUAL COMPONENT TRAY COMPONENT TRAY Mon Feb 15 02 49 10 UTC 2021 2 4...

Страница 59: ...000038 1 EA 9 3030172 PG TS100 1 EA 10 513755 000 BATTERY CHARGER 1 EA 11 3087787 CONTACTOR 24V SEALED 1 EA 12 502588 000 ALARM ECCO BEEPING 6 28VDC 1 EA 13 446076 FUSE 250 AMP REPLACEMENT 1 EA 14 446...

Страница 60: ...REPAIR PARTS S3010E PARTS MANUAL POWER PACK ASSEMBLY POWER PACK ASSEMBLY Mon Feb 15 02 49 11 UTC 2021 2 5...

Страница 61: ...5 514021 005 ORIFICE VALVE EA 6 514021 006 SOLENOID EA 7 514021 007 RELIEF VALVE EA 8 514021 008 CHECK VALVE EA 9 514021 009 MANIFOLD BLOCK EA 10 514021 010 PUMP EA 11 514021 011 START CONTACTOR EA 12...

Страница 62: ...REPAIR PARTS S3010E PARTS MANUAL SCISSOR STACK ASSEMBLY SCISSOR STACK ASSEMBLY Mon Feb 15 02 49 11 UTC 2021 2 6...

Страница 63: ...20 SOCKET HD CTS SCREW 12 9 2 EA 13 2509723 BRG 25mm ID X 28mm OD X 30mm LG 14 EA 14 2509724 BRG 25mm ID X 28mm OD X 40mm LG 2 EA 15 0120616 BLOCK SLIDE 2 EA 16 0120612 BLOCK SLIDE 2 EA 17 0120658 LIF...

Страница 64: ...125A M10 ZincPlated 6 EA 27 056064 010 Nut NylockNut DIN985 M10 10 0 2 EA 28 056069 022 M22 WASHER GRADE 8 6 EA 29 0120660 PIN CYLINDER MOUNT 2 EA 30 513297 000 dia 18 EXTERNAL CIRCLIP 4 EA S3010E PAR...

Страница 65: ...REPAIR PARTS S3010E PARTS MANUAL LIFT CYLINDER ASSEMBLY LIFT CYLINDER ASSEMBLY Mon Feb 15 02 49 11 UTC 2021 2 7...

Страница 66: ...1 513064 000 LIFT CYLINDER Type b 1 EA 2 513917 000 SOLENOID VALVE 1 EA 3 514022 000 SEAL KIT Type a 1 EA 3 513064 010 SEAL KIT Type b 1 EA S3010E PARTS MANUAL LIFT CYLINDER ASSEMBLY LIFT CYLINDER AS...

Страница 67: ...REPAIR PARTS S3010E PARTS MANUAL EXTENSION LOCK ASSEMBLY EXTENSION LOCK ASSEMBLY Mon Feb 15 02 49 12 UTC 2021 2 8...

Страница 68: ...2 EA 8 10016012 PIN EXT LOCK PLUNGER 1 EA 9 10016013 PIN EXT LOCK ROT 1 EA 10 5569973 SLIDE PAD STICK ON OCTOBER 2017 AND BEFORE 1 EA 11 10016014 FRICTION PAD HOLDER 1 EA 12 10016015 PLATE EXT LOCK VE...

Страница 69: ...REPAIR PARTS S3010E PARTS MANUAL PLATFORM ASSEMBLY PLATFORM ASSEMBLY Mon Feb 15 02 49 12 UTC 2021 2 9...

Страница 70: ...4 EA 12 056059 020 CAPSCREW M8 X 1 25 X 20MM 4 EA 13 512346 008 METRIC ACORN NUT M8 X 1 25 ZINC PLTD 8 EA 14 058503 016 HHCS M8 x 1 25 x 16 G8 8 ISO 4017 DIN 933 4 EA 15 056021 008 Washer SpringWashe...

Страница 71: ...REPAIR PARTS S3010E PARTS MANUAL UPPER CONTROL BOX UPPER CONTROL BOX Mon Feb 15 02 49 13 UTC 2021 2 10...

Страница 72: ...verlay 1 EA 5 3087803 EZCal Panel Trionics 1 EA 6 3028810 PUSH PULL EMERGENCY STOP 1 EA 7 3020047 Switch Toggle Honeywell INTI 3 1 EA 7 3020016 Switch Toggle Honeywell INTI 7 1 EA 8 510542 000 PUSHBUT...

Страница 73: ...REPAIR PARTS S3010E PARTS MANUAL ELECTRIC CABLES KIT ELECTRIC CABLES KIT Mon Feb 15 02 49 13 UTC 2021 2 11...

Страница 74: ...97 000 Pump to Fuse Cable 1 EA 513798 000 Battery Cable Link 1 EA 1 513800 001 CABLE ASSEMBLY 550mm 1 EA 2 513800 002 CABLE ASSEMBLY 500mm 1 EA 3 513800 003 CABLE ASSEMBLY 550mm 1 EA 4 513800 004 CABL...

Страница 75: ...D OBEY THE FOLLOWING SAFETY RULES WILL CAUSE DEATH OR SERIOUS INJURY 514364 000 TRAPPING CRUSHING HAZARD Beware of crushing hazard when holding handrails while the platform is moving in close proximit...

Страница 76: ...ront 010076 901 060197 001 510280 001 513871 000 514191 010 513874 100 01422 903 x2 7030018 676988 MAX 227 kg 513874 001 0 1 200N MAX 514360 000 Label Kit CE Label Kit CE 513869 000 2 of 2 514360 000...

Страница 77: ...akdown Label Kit ANSI Label Kit ANSI 513869 100 1 of 2 PN 514227 000 514227 000 Seperate from 513869 100 0074311 Right Side 514190 000 514191 000 300699 514359 000 621486 451726 0083426 513871 000 007...

Страница 78: ...abel Kit ANSI Label Kit ANSI 513869 100 2 of 2 PN 514227 000 514227 000 Seperate from 513869 100 Left Side Front 0073043 0181562E 060197 001 451986 514194 000 0361533 513871 000 514191 000 513874 100...

Страница 79: ...able Yes Electrical Components Electrical circuit boards Con nue on Special Waste Flow chart Is your waste Polymer wear pads Tyres Yes Hydraulic hoses IIs the waste A used Ba ery Follow your countrys...

Страница 80: ......

Страница 81: ......

Страница 82: ...l Distributore locale EUROPE MIDDLE EAST AFRICA ASIA PHONE 44 0 845 1550 057 FAX 44 0 845 1557 756 NORTH SOUTH AMERICA PHONE 1 785 989 3000 TOLL FREE 1 800 225 0317 FAX 1 785 989 3070 AUSTRALIA PHONE...

Страница 83: ...2 1 HOSE KIT 2 2 INTRODUCTION 1 1 LIFT CYLINDER ASSEMBLY 2 7 OPERATION SPECIFICATION 1 2 PLATFORM ASSEMBLY 2 9 POWER PACK ASSEMBLY 2 5 SCHEMATICS 1 5 SCISSOR STACK ASSEMBLY 2 6 SERVICE REPAIR 1 3 TROU...

Страница 84: ...0 2 6 2 9 056064 010 2 6 2 9 056066 008 2 9 056066 022 2 6 056069 010 2 6 2 9 056069 022 2 6 057094 002 2 9 057577 000 2 6 058503 016 2 9 058503 050 2 9 058509 065 2 6 058510 020 2 3 2 6 10000493 2 8...

Страница 85: ...96 000 2 11 513797 000 2 11 513798 000 2 11 513800 001 2 11 513800 002 2 11 513800 003 2 11 513800 004 2 11 513800 005 2 11 513803 000 2 2 513904 000 2 4 513915 000 2 4 513916 000 2 3 513917 000 2 7 5...

Страница 86: ...2 4 514325 000 2 4 514428 000 2 10 514428 001 2 10 514706 000 2 5 514706 001 2 5 515755 000 2 10 5563251 2 9 5563451 2 8 5569973 2 8 5592001 2 9 564136 2 3 6029656 2 4 2 5 S3010E PARTS MANUAL Mon Feb...

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