5
5. If an existing hole is not available, look for an area to
drill the hole that satisfies these conditions:
• Hole should be drilled on the same side of the vehicle
firewall (left or right) as the vehicle battery.
• DO NOT put a hole in such a spot that will force the
wiring harness, when installed, to interfere or be routed
behind accelerator pedal, brake pedal, clutch pedal,
parking brake or associated linkage.
• DO NOT drill any holes until a thorough visual
inspection is performed to determine that the area
around the hole to be drilled, on both sides of the firewall,
is clear of any obstacles such as brake lines, linkage or
vehicle wiring.
NOTE: If the hole has to be drilled through carpeting or
insulation, reverse the direction of the drill until the carpet
has been penetrated, remove the carpet from the hole,
then use the forward direction to continue drilling through
the firewall, this should prevent "running" in the carpet.
6. Using a twist drill or hole saw, as necessary, drill a hole
through the vehicle firewall.
7. Insert wiring harness into firewall.
8. Find a location to mount the Toggle Switch that the
wires harness can reach. The drilled hole must be 15/32"
in diameter and in a panel no thicker than 1/8" thick. Use
the nut with the Toggle Switch to fasten it into place.
9 Uncoil the Vehicle Power Harness. Determine a route
from SWS to the bumper of the vehicle, along the frame
rails, and through the vehicle engine compartment to the
battery. Make sure to leave enough harness length at the
back bumper to reach the SWS. Use the supplied Cable
Ties to route the harness.
10. Locate the red power wire within the loom of the
Vehicle Power Harness and insert it through the same
hole in the firewall as the Battery Power Harness. Then
route it to the Toggle Switch.
11. Cut off any excess wire that isn't needed to reach the
Toggle Switch on either harness. Then strip the ends of
the wire and crimp on the Female Terminals.
12. Push the Female Terminals onto the Toggle Switch.
13. Cut off any excess black wire that isn't needed to
reach the battery on the Vehicle Power Harness. Then
strip the end of the wire and crimp on the 3/8" Ring
Terminal.
14. Attach the Vehicle Power Harness black wire to the
Negative (-) terminal on the battery and re-connect the
negative battery terminal.
15. Remove the fuse holder cap from the Battery Power
Harness, install the 20A Fuse, and fasten the fuse holder
cap onto the connector.
16. Plug the SWS 30 to the installed harness. Determine
which direction is ON and OFF for the Toggle Switch,
then label it.
CAUTION
DO NOT drill any holes until a thorough visual
inspection is performed to determine that the
area around the hole to be drilled, on both sides
of the firewall, is clear of any obstacles such as
brake lines, linkage or vehicle wiring.
CAUTION
Keep wiring harness away from moving parts,
sharp edges and areas of extreme heat to avoid
electrical failure and fire.
CAUTION
Keep wiring harness away from moving parts,
sharp edges and areas of extreme heat to avoid
electrical failure and fire.
