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S

  - LED

 

Slope up.  This is the time  in which  the 
current, starting from the minimum, 
reaches the set current value. (0-10 sec.) 

 
 
Slope  Up  can  be  used  to  assist  in  preheating  cold  material 
prior to depositing filler material, or to ensure a soft start on 
higher amperage settings. 
 

T

  - LED

 

Main welding current. (10-130A in MMA and 5-
150A in TIG) 

 
 

V

  - LED

 

Second level of welding or base current. This 

current  is  always a  percentage  of  the  main. 
Pulsed 2-stage or Pulsed 4-stage only - Use the 
Second level of welding or base current to set 
the low current pulse of the weld amperage, 
which cools the weld puddle and affects overall 
heat input. This current is always a percentage 
of main current. 
 
 

U

  - LED

 

Pulse frequency (0.16-250 Hz) The peak and 
base times are equal.  These pulses and the 
base current level -V- between them (called the 
Second level of welding ) alternately heat and 
cool the molten weld puddle. The combined 
effect gives better control of penetration, bead 
width, undercutting, and heat input   
 
 

W

 - LED

 

Slope down. This is the time in which the cur- 
rent reaches the minimum value and the arc.  
Slope Down should be used while 
welding materials that are crack sensitive, 
and/or to eliminate the crater at the end 
of the weld. 
 
 

X

  - LED

 

Post  gas.  Adjusts  the  time  gas  flows  after  welding 
ends. (0-30 sec.)  Post Gas is required to cool the 
tungsten rod and weld puddle, and to prevent 
contamination of tungsten and weld. Increase post gas 
time if tungsten or welds have a dark appearance. 
 
 

Note

:  only  those  LEDs  that  refer  to  the  chosen  welding 

mode  will  light;  i.e., in continuous  TIG welding  the  LED 

U

 , 

representing the pulse frequency, will not light. 
Each LED indicates  the parameter that  may be adjusted  by 
means of the knob 

AA

 

while the LED itself is lit. Five seconds 

after  the  last  variation,  the  LED  involved  will  shut  off;  the 
main  welding  current  will  be  displayed,  and  the 
corresponding LED  

T

  

lights. 

 

AE 

 - 10-PIN CONNECTOR

 

The following remote controls are connected to this 
connector: 
a) foot control or on/off button. 
b) torch with start button.  
c) torch with variable amperage device. 

 

General Notes 

 
Make  sure  the  insulation  of  the  cables,  electrode  clamps, 
sockets  and plugs  are intact,  and that the size and length of 
the welding cables are compatible  with the current used. 
 

 

 
 
 
 

AB

 

- Negative output 

terminal 

Plug the TIG torch in 

here.

 

 
 
 
 
 
 
 

AC

 

-Positive output 

terminal (+). 

Plug the “ground” 

cable

 in here. 

 

 

 

 

AD

 - 1/4 GAS OUTLET  FITTING 

 

DESCRIPTION OF EQUIPMENT cont’d 

 

Содержание TIG 150i

Страница 1: ...needed or can also be placed onto a cart for traditional use around the shop Welding capabilities range from extremely thin up to 1 4 on multiple passes The welder features ease of use for quick start up in addition to multiple features such as upslope downslope pulse and frequency adjustment or the most experienced welder Applications include automotive repair collision repair motorsports manufac...

Страница 2: ...ing the Unit Start up Guide 10 TIG Welding Introduction 11 12 DC TIG Welding 13 AC TIG Welding 14 15 Optional Foot Remote Amperage Control 16 Stick Arc Welding 17 Troubleshooting Maintenance 18 Replacement Parts 19 20 Parts List 19 Standard and Optional Accessories 20 Wiring Diagram 21 Warranty Service and Repair 22 TABLE OF CONTENTS ...

Страница 3: ... this section contain three different type styles Normal type states the hazard Bold type states how to avoid the hazard Italic type states the possible consequences of not avoiding the hazard An icon when present gives a graphical description of the potential hazard Arc Welding DANGER Electric welding or plasma cutting cause ultra violet rays and weld spatter Bystanders will be exposed to ultravi...

Страница 4: ...ock flames and explosion can cause serious injury Electrical and Magnetic Fields WARNING Welding may cause localized Electrical and Magnetic Fields around cables and power sources The magnetic fields created by high currents may affect the operation of medical equipment Route the electrode and work cables together Do not place your body between the electrode torch and work cables Never coil the el...

Страница 5: ...I1 eff This is the maximum value of the actual current absorbed considering the duty cycle This value usually corresponds to the capacity of the fuse delayed type to be used as a protection for the equipment IP23S Protection rating for the housing Grade 3 as the second digit means that this machine may be stored but it is not suitable for use out doors in the rain unless it is protected S Suitable...

Страница 6: ...stable post gas prevents air from getting to material before it cools Pulsed arc for working even on thin sheets where the heat transferred must be kept to a minimum Tunnel design construction allowing an exceptional cooling efficiency keeping those components that suffer in dusty environments such as electronic circuits out of the cooling flow AC balance adjustment or penetration and tungsten con...

Страница 7: ...6 The LEDs light alongside the various symbols to display your choice F N M L Z Y J AA G B C D AE H T A V P X E W Q U R S O AC AB AD DESCRIPTION OF EQUIPMENT ...

Страница 8: ...ic This program differs from the previous one in that the arc is both started and shut off by pressing and releasing the torch trigger The Pulsed welding feature varies the weld current from the main welding current Peak Amperage high heat and the second level of welding or base current Background Amperage low heat levels The TIG150i has two 2 different weld settings for the pulse features 2 stage...

Страница 9: ...the half cycles of the square wave when working in TIG AC when welding aluminum alloys The point where the two half waves meet is zero The TIG150i offers 3 positions Balanced Cleaning and Penetration Penetration electrode negative is when the Wave Balance R is set clockwise from the 0 position with non flashing numbers between 1 8 on the display Z This is set to produce the more time at electrode ...

Страница 10: ...ile welding materials that are crack sensitive and or to eliminate the crater at the end of the weld X LED Post gas Adjusts the time gas flows after welding ends 0 30 sec Post Gas is required to cool the tungsten rod and weld puddle and to prevent contamination of tungsten and weld Increase post gas time if tungsten or welds have a dark appearance Note only those LEDs that refer to the chosen weld...

Страница 11: ...Select the size tungsten electrode to be used see table A 2 Make sure the Teflon heat shield is in place 3 Locate the matching size Collet and Collet body 4 Drop the Collet slit end down into the Collet body 5 Screw assembly into the torch head heat shield side and tighten firmly 6 Install a Gas cap screw into place seating the cup against the Teflon heat shield 7 Insert tungsten electrode prepped...

Страница 12: ...d Read complete listing of safety messages at the beginning of this manual 1 The first time the machine is turned on select the process and mode using the push buttons A and E and the welding parameters by means of the key P and the knob AA 2 The type and diameter of the electrode to be used must be selected according to table A TABLE A Inches mm DC AC frequency 50 60Hz Pos Max Penetration Pos Bal...

Страница 13: ... set to a value of 20 25 CFH If you are using gas lens type accessories the gas throughput may be reduced 4 The diameter of the ceramic nozzle must be 4 to 6 times the diameter of the electrode 5 Use D I N 10 protective glasses for up to 75A and D I N 11 from 75 A up ...

Страница 14: ... AA Knob Adjusts the slope up time while watching the Z display Z Display Displays the settings selected Set the slope up to 0 seconds Push the P Selector Right Arrow until the T LED main welding current display lights 10 130A in MMA and 5 150A in TIG Turn the AA knob while watching the Z display Z DISPLAY Adjust the display to the required main welding amperage Rule of Thumb 1 amp per 001 of plat...

Страница 15: ...he current frequency to 60 Hz Push the P Selector Right Arrow until the R LED wave balance display lights R LED settings balance 0 Cleaning from 1 8 Penetration from 1 8 Turn the AA Knob watching the Z Display Set the wave balance to the 0 position Push the P Selector Right Arrow until the O LED electrode diameter display lights Displays the electrode diameter The choice of electrode diameter rang...

Страница 16: ... guide for setting up the amperage May require multiple passes Push the P Selector Right Arrow until the W LED slope down display lights W LED Slope down This is the time in which the current reaches the minimum and the arc shuts off 0 10 seconds Turn the AA Knob watching the Z Display Set the slope down to 0 seconds Push the P Selector Right Arrow until the X LED post gas display lights Post Gas ...

Страница 17: ...D L LED TIG welding with arc started with high frequency NOT AVAILABLE IN THE MMA MODE G LED Continuous 2 stage TIG welding manual Push the P Selector Right Arrow until the T LED main welding current display lights 10 130A in MMA and 5 150A in TIG Activate the foot pedal or RAD to the maximum pedal or slider fully depressed position While holding down the pedal to maximum turn the AA knob while wa...

Страница 18: ...ble making sure that there is good electrical contact WARNING Do NOT touch the electrode clamp simultaneously with the earth clamp Read complete listing of safety messages at the beginning of this manual 1 Turn the machine on to l using the switch AF 2 Select the MMA procedure by pressing the button A LED B lit 3 Adjust the current based on the diameter of the electrode the welding position and th...

Страница 19: ...t the supply voltage is above 280V 5 During welding that the voltage exceeds 300V switch wait 5 seconds and switch it on again If the problem has been corrected the welding machine will begin operating again NOTE If the supply voltage is below 170V at start up no LED will light and the fan is powered If the message E2 appears on the display the machine requires technical service 800 ABC WELD TIG W...

Страница 20: ...19 REPLACEMENT PARTS PARTS LIST WHEN ORDERING SPARE PARTS PLEASE STATE THE MODEL NUMBER AND SERIAL NUMBER AND PART NUMBER NEEDED ...

Страница 21: ...20 REPLACEMENT PARTS STANDARD AND OPTIONAL ACCESSORIES 41 42 43 44 46 47 49 50 51 52 45 48 ...

Страница 22: ...21 WIRING DIAGRAM ...

Страница 23: ...r than Seller s authorized representatives e installation repair or maintenance other than specified operator maintenance of the Equipment or related equipment attachments peripherals or optional features by other than Seller s authorized representatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or other natural causes F adverse...

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