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11

QUICK START GUIDE cont'd

With more wire out (stick out), you have a more concentrated 
arc  that  generates  a  higher,  more  pronounced  and  a 
slightly stretched out weld bead; if you wish to intervene, 
it is necessary to increase the arc voltage value.
A higher arc voltage greater contributes to further spread 
the  weld  bead  material,  keeping  practically  unchanged 
the penetration that instead depends mainly on the value 
of current, on the wire speed and on the choke value.

To  change  the  welding 
voltage  V

,

  simply  press  the 

knob 

B

  for  less  than  2 

seconds. The display screen 
will  show  (

Arc  Length

)  an 

adjustment  bar  with  central 

0. The value can be changed by means of the knob 

B

 

from -9.9 to 9.9. To exit from the function, briefly press the 

knob 

B

.

By changing the value, once having exited the sub-menu, 
alongside  the  voltage  V,  an  arrow  will  appear  turned 
upwards to indicate a higher adjustment of the set value, 
while  the  arrow  turned  downwards  will  indicate  a  lower 
adjustment.

ADVANCED SETTING

• 

Welding Mode

.

  Selecting mode 

2T

, the machine starts welding when 

the  torch  button  is  pressed  and  stops  when  this  is 
released.

  Selecting mode 

4T

, to start welding, press and release the 

torch button. To stop welding, press and release again.

  To choose the welding start mode 

2T

 or 

4T,

 select one of 

the 2 modes by means of the knob 

B

 and press the knob 

B

 for less than 2 seconds to confirm the choice. This 

operation always returns us to the previous display page.

•  

Spot and pause time (Spot)

.

  If we select the 

spot ON

 time, the 

Spot Time

 function 

appears on the display screen. When we select this, we 
can adjust it from 0.3 to 25 seconds by means of the 
adjustment bar. Besides this function, the display screen 
also  shows 

Pause  Time

.  If  we  select  this,  by  means 

of the adjustment bar, we can regulate the pause time 
between one welding point or section and another. The 
pause time varies between 0 (OFF) and 5 seconds.

  To access the 

Spot Time

 and 

Pause Time 

functions, 

press the knob 

B

 for less than 2 seconds. Adjustment 

is  always  made  using  knob 

B

.  To  confirm,  simply 

press it for less than 2 seconds. Once the choice has 

been confirmed, return is always made to the display 

page.

Содержание MIG160i

Страница 1: ...al repairs to specific material types used in the body shop industry Welds a variety of material types and thicknesses such as steel stainless steel aluminum high strength and boron steels Preset synergic curves automatically provide proper settings for individual situations and reduce set up times INTRODUCTION form WC 6000 3 300 048 B INSTRUCTION MANUAL FOR WIRE WELDING MACHINE ...

Страница 2: ...e of Contents 2 Safety Information 3 4 Specifications 5 Features 6 Description of Equipment 6 Assembling the Unit 7 9 Quick start guide 9 11 Advanced setting 11 12 Maintenance 13 Replacement Parts 14 15 Wiring Diagram 16 Warranty Service and Repair 17 ...

Страница 3: ...icon when present gives a graphical description of the potential hazard Arc Welding Electric welding or plasma cutting causes ultra violet rays and weld spatter Bystanders will be exposed to ultraviolet rays and weld spatter Wear welding helmet with appropriate shade lens while using electric welders or plasma cutters Do not allow bystanders while welding or cutting Wear safety shield and protecti...

Страница 4: ...de torch lead around your body Do not work next to welding cutting power source Electrical shock and Magnetic fields can cause injury Disposal of Equipment IMPORTANT Disposal of electrical equipment can be hazard ous to the environment Contact local regulations prior to disposal Improper disposal can cause an environmental hazard FUMES AND GASES can be dangerous to your health ITEMS REQUIRED FOR M...

Страница 5: ...yed type to be used as a protection for the equipment IP23S Protection rating for the housing Grade 3 as the second digit means that this machine may be stored but it is not suitable for use outdoors in the rain unless it is protected S Suitable for use in high risk environments NOTE The equipment has also been designed for use in environ ments with a pollution rating of 3 See IEC 60664 SPECIFICAT...

Страница 6: ...re speed for multiple material thicknesses MIG welding of steel stainless steel and MIG brazing of high strength and Boron steels Welds 5356 and 4047 aluminum with optional torch kit Spot weld and pause features with adjustable on time Adjustable arc length inductance burnback and soft arc starting Faster set up time and reduced production times Over 30 years of industry leading technical support ...

Страница 7: ...Disconnect power before servicing Do not remove the grounding lug in any elec trical plug Electrical shock can cause injury During wire installation the welder must be switched off and unplugged to prevent the moving motor roller to move presenting a risk for the operator Install the reel on the support inside the compartment as shown in fig 1 The reel must be installed on the support so the wire ...

Страница 8: ...uitable for the aluminum wire you have to weld Install the torch prepared for aluminum PREPARING THE STEEL TORCH FOR WELDING ALUMINUM USING OPTIONAL ALUMINUM KIT MIG 160AK AND OPTIONAL ROLLER CKS 3080942 Remove the metal liner located inside the wel ding torch see figure Insert the carbon teflon liner see figure On the liner protruding from the torch insert the brass mandrel the O ring and the loc...

Страница 9: ...ain applications is therefore the car body repair but it can also be used for repairing other galvanized structures within the maximum thickness QUICK START GUIDE 1 TURN ON THE WELDER USING THE ON OFF SWITCH When the machine is switched on for a few moments the display screen A displays the model number of the machine the version and development date of the software and the release number of the s...

Страница 10: ...from thin sheet to strutural Fe 035 Steel 100 CO2 023 to 200 All purpose steel welding from thin sheet to strutural Fe 040 Steel 75 Argon 25 CO2 023 to 200 All purpose steel welding from thin sheet to strutural Fe 040 Steel 100 CO2 023 to 200 All purpose steel welding from thin sheet to strutural 308L 030 Stainless Steel 98 Argon 2 CO2 030 to 137 301 302 304 and 305 Stainless Steels 308L 035 Stain...

Страница 11: ...ED SETTING Welding Mode Selecting mode 2T the machine starts welding when the torch button is pressed and stops when this is released Selecting mode 4T to start welding press and release the torch button To stop welding press and release again To choose the welding start mode 2T or 4T select one of the 2 modes by means of the knob B and press the knob B for less than 2 seconds to confirm the choic...

Страница 12: ...access this function simply highlight it using the knob B and press it for less than 2 seconds The display screen A shows the adjustment bar The figure can be changed and confirmed by pressing the knob B for less than 2 seconds LCD Contrast The adjustment may range from 0 to 100 This function can be used to increase or decrease the brightness of display screen A To access this function simply high...

Страница 13: ...make sure the switch F is in O position and that the power supply cable is disconnected from the mains Periodically also clean the inside of the appliance and remove any metal dust using compressed air HOW TO PROCEED AFTER MAKING REPAIRS After making repairs always ensure the wires are fully insulated between the primary side and the secondary side of the machine Avoid the wires coming into contac...

Страница 14: ...14 REPLACEMENT PARTS PARTS LIST ...

Страница 15: ...M16021 INSIDE BAFFLE 22 CKSM16022 SPACER COIL SUPPORT 23 CKSM16022 SPRING 24 CKSM16022 RING 25 CKSB7116370 FITTING OUTLET 26 CKSM16026 SOLENOID VALVE 27 CKSB7107370 FITTING BARB INLET 28 CKSM16028 BACK PANEL 29 CKSP3010 COVER SWITCH 30 CKSB7129370 SWITCH 31 CKS251069 POWER CORD 32 CKSM16032 MOTOR WITH FAN 33 CKSM16033 SUPPORT 34 CKSM16034 POWER CIRCUIT 35 CKSM16035 COVER 36 CKSM16036 FIXED SIDE PA...

Страница 16: ...16 WIRING DIAGRAM ...

Страница 17: ...ent of the Equipment by other than Seller s authorized representatives e installation repair or maintenance other than specified operator maintenance of the Equipment or related equipment attachments peripherals or optional features by other than Seller s authorized re presentatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or o...

Страница 18: ...torch The liner sJck out should just stop just short of the drive roller 6 Install the enclosed aluminum 035 wire and feed it into the guide tube and then into the torch liner 7 Close the drive arm and be careful that the aluminum wire is aligned in the roller grove Very Important Do not over increase the wire roller tension with the tension knob This will cause the wire to bird nest between the r...

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