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No.EX##-OMI0032-C

Trouble No.9

Trouble

Possible cause

Investigation method of cause

Solution

Others
(DIA LED
lights up)

Broken solenoid valve
fuse (GW unit)

Confirm the fuse for the solenoid valve
is not broken. (The information of
broken fuse is sent to PLC as extensive
diagnosis result and so you can check
on program software. The fuse is
mounted on an internal board and this
check method is recommended.)

Replace with new GW unit and
check the operation again.

Trouble No.10

Trouble

Possible cause

Investigation method of cause

Solution

Incorrect branch
cable connection

Confirm there is no breakage, incorrect
connection and looseness at connecting
part of the branch cable.

Fix the connection of the branch
cable.

Incorrect input and
GW unit controlling
part power supply
connection

Confirm there is no incorrect connection
between input and GW unit controlling
part power supply and GW unit power
supply connector.

Fix the connection.

Input and GW unit
controlling part power
supply failure

Confirm the condition of input and GW
unit controlling part power supply.

Supply 24 VDC±10% for input
and GW controlling part power
supply of the GW unit.

Input unit
power supply
LED goes off

Broken Input unit fuse Confirm the fuse is not broken.

Replace with a new one.

Trouble No.11

Trouble

Possible cause

Investigation method of cause

Solution

Confirm e-con connector does not have
looseness at its connecting part.

Connect the sensor cable
correctly.

Incorrect sensor cable
connection

Confirm there is no incorrect connection
of the sensor cable.

Fix the connection.

Display LED
corresponding
to input signal
goes off

Sensor failure

Replace with new one and check the
operation again.

Replace sensor.

Trouble No.12

Trouble

Possible cause

Investigation method of cause

Solution

Inconsistence of used
sensor’s polarity

Confirm the specification of the sensor
is compatible to the one of the Input unit
(PNP, NPN).

Remount the Input unit or
sensor to make them
compatible.

Improper sensor
power supply voltage

Confirm the power supply voltage from
the Input unit is within power supply
voltage specified for the sensor. Also,
confirm the length of a branch cable and
current for the Input unit are within their
specifications.

Operate within specifications.

Incorrect system
setting

Confirm a GW unit is set correctly.

Fix the setting.

Input unit falls
in an
operating
failure

Input unit failure

Replace with new one and check the
operation again.

Replace Input unit.

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Содержание EX510-DXB1

Страница 1: ...No EX OMI0032 C PRODUCT NAME Fieldbus system PROFIBUS DP compliant MODEL Series Product Number EX510 GPR1 Series...

Страница 2: ...13 Mounting and Installation 14 Installation 14 Wiring 15 Setting 19 Specifications 31 Specifications 31 Dimensions 32 SI Unit Summary of Product Parts 33 Mounting and Installation 35 Installation 35...

Страница 3: ...No EX OMI0032 C Input Unit Summary of Product Parts 48 Mounting and Installation 49 Installation 49 Wiring 51 Specifications 54 Specifications 54 Dimensions 54 Maintenance 55 Troubleshooting 56 Option...

Страница 4: ...of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectl...

Страница 5: ...acement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3 Prior to us...

Страница 6: ...te in an atmosphere containing flammable or explosive gases Fire or an explosion can result This product is not designed to be explosion proof If using the product in an interlocking circuit Provide a...

Страница 7: ...essive force is applied by stepping or climbing onto it Wiring Avoid repeatedly bending or stretching the cables or placing heavy load on them Repetitive bending stress or tensile stress can cause bre...

Страница 8: ...unlight shade the product from the sunlight Otherwise failure or malfunction can result Keep within the specified ambient temperature range Otherwise malfunction can result Do not operate close to a h...

Страница 9: ...o Order GW unit PROFIBUS DP compatible Input unit SI unit Output unit For the detail of part no of solenoid valve manifold and independent solenoid valve with SI unit refer to Operation Manual or othe...

Страница 10: ...need individual power supply because the branch cable is 4 core flat cable including a power supply line Compact design Small and compact design is applied for all of GW unit which realizes decentral...

Страница 11: ...ion of an input equipment which uses NPN transistor for signal outputting part It sinks current with input and that is the reason why it is called sink C Current source type PNP output An output confi...

Страница 12: ...t controls timely along with a program for logic algorithm sequential operation and arithmetic operation PNP output An output configuration which operates an output equipment by using PNP transistor R...

Страница 13: ...FG and external terminal block Insulation resistance 10 M or more 500 VDC is given between FG and external terminal block Ambient temperature Operating 10 to 50 o C Storage 20 to 60 o C Ambient humid...

Страница 14: ...et PWR Supplying power for controlling GW and for input devices such as a sensor with a power supply connector 4 GW unit side branch connector for input Connecting an Input unit etc by using branch ca...

Страница 15: ...1 of the body under DIN rail and push it upward Push down Claw 2 to the opposite rail until the claw clicks securely on to rail Mounting procedure and For removing lever up the DIN rail fixing plate...

Страница 16: ...irings are described in the following order 1 Communication wiring Connection with PROFIBUS DP 2 Power supply wiring Connections of power supplies for output and input devices and controlling GW 3 Bra...

Страница 17: ...sistor to both ends of transmission line Refer to Fig 2 Tighten the connector securely to 0 5 to 0 6 Nm tightening torque Connecting terminating resistor Be sure to connect a terminating resistor to b...

Страница 18: ...e power supplies Also other units do not need individual power supply Make sure of connection with the designated pin Tighten the connector securely to 0 5 to 0 6 Nm tightening torque Refer to Fig 4 a...

Страница 19: ...wired with a branch cable and connected with a branch connector Two branch connectors are attached to each of SI unit Input unit and Output unit Pressure welding for branch connector The method of pr...

Страница 20: ...communication Goes off COM A COM A is receiving data Lights up 2 COM A is having no data to receive Goes off COM B COM B is receiving data Lights up 2 COM B is having no data to receive Goes off COM C...

Страница 21: ...of shipment from the factory the switch is set to off and the GW unit status information is not sent to master side as an input data UNIT STATUS No 8 Function OFF OFF The GW unit status information is...

Страница 22: ...ge prohibition When the exchange number change is set to be prohibited for the class 2 master take the procedure below to cancel the setting When address locking is activated in Class 2 master follow...

Страница 23: ...24 8 8 8 ON OFF OFF 32 8 8 8 8 ON OFF ON 48 16 16 16 ON ON OFF ON ON ON Reserve It cannot be set to 0 simultaneously for input and output point Output setting Switch No 4 to 6 The setting at shipment...

Страница 24: ...LSB Input area Branch connector INPUT 15 8 7 0 Word a COM A Word a 1 COM B Word a 2 COM C Word a 3 COM D Word a 4 Word a 5 GW unit status information a b 0 to Only when the GW unit status is set to o...

Страница 25: ...ction of communication error in A to D on the input side due to the broken fuse of the Input unit Refer to PROFIBUS specifications and manual of the master etc for how to refer to diagnosis informatio...

Страница 26: ...ion Bit 7 0 0 0 0 0 0 0 0 0 SOLV 1 when the solenoid valve power voltage decreases SOLV F 1 when the fuse for the power for output devices is broken Diag Ext_Overflow 1 when the enhancing diagnosis da...

Страница 27: ...information of above byte 7 and 8 to the master through switch setting Byte9 to Byte10 Reserved all 00h 1 when COM A port of the input unit is abnormal 1 when COM B port of the input unit is abnormal...

Страница 28: ...rdware SW on GW unit Turn on the eighth bit of SW1 is turned on Click EX510 icon on the STEP7 screen 2 Drag Drop Unit Status in the slot Unit Status should be inserted below than Input slot pts Input...

Страница 29: ...e specific parameters folder Change Unit Status parameter from OFF to ON 5 Click OK 6 Download the above setting to PLC Click Save Compile After completion Click Download to Module It is set completio...

Страница 30: ...the STEP7 screen and Properties window is displayed 2 Click Parameter Assignment tab In the Hold Clear Setting parameter change the value from By DIP SW to By Parameter 3 Click OK PLC software STEP7 m...

Страница 31: ...Click Parameter Assignment tab In the Device specific parameters folder Change Out_00 Hold Clear parameter from Clear to Hold 6 Click OK 7 Download the above setting to PLC Click Save Compile After c...

Страница 32: ...ut Communication type Communication protocol dedicated for SMC Communication speed 750 kbps Current for input branch Max 1 A per branch Current for output branch Max 1 5 A per branch Branch cable leng...

Страница 33: ...32 No EX OMI0032 C Dimensions GW unit EX510 GPR1...

Страница 34: ...Parts SI unit is the unit to be combined with manifold solenoid valves to communicate with GW unit It can be used with a plug lead type and plug in type solenoid valves Single solenoid valve can be op...

Страница 35: ...d to mount the unit with two M3 screws 6 Connector locking pin inserted hole Receiving connector locking pin 7 Mounting bracket Possible to mount on DIN rail 8 Adapter cable assembly Connects a plug i...

Страница 36: ...ure Mounted by screw Mounted on DIN rail 1 Hook claw 1 over the upper side and claw 2 over the low side of DIN rail respectively 2 Tighten the screw by Phillips screw driver until DIN rail is secured...

Страница 37: ...36 No EX OMI0032 C Wiring Internal circuit and wiring EX510 S001 EX510 S101...

Страница 38: ...37 No EX OMI0032 C EX510 S002 EX510 S102...

Страница 39: ...tor can be found on the below For crimping of a branch connector refer to page 17 Load connecting connector pin assignment EX510 S 01 EX510 S001 Function No Name CN0 CN1 CN2 CN3 CN4 CN5 CN6 CN7 4 COM...

Страница 40: ...put of SI unit can be used by using a cable assembly for output Refer to the figure below Refer to SI unit specifications on page 31 for the load current restriction of SI unit Power consumption of ea...

Страница 41: ...t the three following conditions 1 1 point 0 25 A or less 2 1 unit 1 4 A or less 3 Total current of OUT0 to OUT7 1 A or less Total current of OUT8 to OUT15 1 A or less Protection Built in protection c...

Страница 42: ...EX OMI0032 C Dimensions EX510 S 01 EX510 S 01A EX510 S 02 EX510 S 02A EX510 S 02B EX510 S 02C Refer to the catalogs and Operation Manual of each valve series for dimensions of the manifold valve EX510...

Страница 43: ...ts up Power ON normal Goes off Power OFF 4 Communication LED Lights up Receiving data Goes off No communication data 5 Display LED Lights up Output signal ON Goes off Output signal OFF 6 Fuse Fuse is...

Страница 44: ...DX 1 and 2 Put claw 1 at the body under DIN rail and push it upward Push down claw 2 to the opposite rail unit the claw clicks to be set stably Mounting procedure and For removing push up DIN rail fix...

Страница 45: ...44 No EX OMI0032 C Wiring Internal circuit and wiring EX510 DYN3 Output unit for NPN Internal power supply type EX510 DYN4 Output unit for NPN Auxiliary power supply type...

Страница 46: ...45 No EX OMI0032 C EX510 DYP3 Output unit for PNP Internal power supply type EX510 DYP4 Output unit for PNP Auxiliary power supply type...

Страница 47: ...ctor with ferrule stranded conductor with pin terminal Wiring of power supply line and terminal block for external power supply Applicable electric wire size is 0 14 to 1 5 mm2 AWG 16 to 26 Wire sheat...

Страница 48: ...the three following conditions 1 1 point 0 5 A or less 2 1 unit 1 A or less 3 Total current of OUT0 to 7 1 A or less Total current of OUT8 to 15 1 A or less Meet the three following conditions 1 1 po...

Страница 49: ...onnects sensor 3 Power supply LED Lights up Power ON normal Goes off Power OFF 4 Display LED Lights up Sensor signal input ON Goes off Sensor signal input OFF 5 Fuse Fuse is replaceable 6 Mounting slo...

Страница 50: ...49 No EX OMI0032 C Mounting and Installation Installation Mounted by screw EX510 DX 1 EX510 DX 2...

Страница 51: ...under DIN rail or bracket and push it upward Push down claw 2 to the opposite rail until the claw clicks to be set stably Mounting procedure and For removing push up DIN rail fixing plate at the body...

Страница 52: ...032 C Wiring Internal circuit and wiring EX510 DXB1 Input unit for 2 wire type 1 connector 2 input type EX510 DXN1 Input unit for NPN 1 connector 2 input type EX510 DXP1 Input unit for PNP 1 connector...

Страница 53: ...52 No EX OMI0032 C EX510 DXN2 Input unit for NPN 1 connector 1 input type EX510 DXP2 Input unit for PNP 1 connector 1 input type...

Страница 54: ...473562 4 AMP ZS 28 CA 5 Green 1 35 to 1 60 0 1 to 0 5 AWG26 to 20 4 1473562 4 AMP ZS 28 C Red 0 8 to 1 0 37104 3101 000FL Sumitomo 3M ZS 28 C 1 Yellow 1 0 to 1 2 0 14 to 0 3 AWG26 to 24 37104 3122 000...

Страница 55: ...less inside of Input unit Input resistance 5 6 k Rated input current Approx 4 mA ON voltage ON current 17 V or more 2 5 mA or more Between input terminal and 24 V for sensor 17 V or more 2 5 mA or mo...

Страница 56: ...ound on appearance and conductor resistance Display and operation No defect on operating conditions and display Replace with new unit if there is unintentional operation and defect found on display Po...

Страница 57: ...of GW unit RUN LED goes off BF LED Light up BF LED Light up DIA LED Light up A port COM_LED to show the connection with low side goes off PWR V LED goes off A solenoid valve fails Refer to trouble No...

Страница 58: ...y failure Confirm the condition of output power supply Supply 24 VDC 10 5 for GW unit power supply and Output unit power supply The information about input equipment can not be recognized Check the co...

Страница 59: ...Incorrect solenoid valve power supply voltage Confirm the power supply voltage from the unit is within power supply voltage specified for the sensor Also confirm the length of a branch cable and curr...

Страница 60: ...use Solution Incorrect branch cable connection Confirm there is no breakage incorrect connection and looseness at connecting part of the branch cable Fix the connection of the branch cable Confirm the...

Страница 61: ...supply of the GW unit Input unit power supply LED goes off Broken Input unit fuse Confirm the fuse is not broken Replace with a new one Trouble No 11 Trouble Possible cause Investigation method of ca...

Страница 62: ...en each unit Branch connector Every 1 pc It is a connector used to connect the branch cable to each unit SI unit and Input unit are attached with the branch connector for 2 pcs each Cable assembly for...

Страница 63: ...on page 53 for the connector part number and the applicable electric wire size Fuse for replacement It is a fuse for replacement used for Input unit EX510 DX and Output EX510 DY unit Terminating resis...

Страница 64: ...ation of the setting method for each function Correct words B Add the contents C Revision Note Specifications are subject to change without prior notice and any obligation on the part of the manufactu...

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