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Micro Tuner model

S-03

1998 – 2002 Dodge Ram

5,9L 24 Valves Cummins Diesel Engine

Instruction Manual

PLEASE READ THIS ENTIRE INSTRUCTION MANUAL BEFORE PROCEEDING

Rev. 1.24B

Page 1 of 20

Содержание S-03

Страница 1: ...Micro Tuner model S 03 1998 2002 Dodge Ram 5 9L 24 Valves Cummins Diesel Engine Instruction Manual PLEASE READ THIS ENTIRE INSTRUCTION MANUAL BEFORE PROCEEDING Rev 1 24B Page 1 of 20 ...

Страница 2: ...sumes no liability regarding the improper installation or misapplication of its products It is the installer s responsibility to check for proper installation and in doubt contact the manufacturer The buyer is solely responsible for all warranty issues from the manufacturer LIMITATION OF WARRANTY Smarty Performance King Hereafter Seller gives Limited Warranty as to description quality merchantabil...

Страница 3: ...Micro Tuner that is not covered by the Smarty Performance King warranty In the case of ECM replacement restore the ECM back to the STOCK software before the ECM replacement Smarty works only with one vehicle and one ECM at a time while it is VIN Locked Under no circumstances we will refund repair or warranty units that are send in and result VIN locked RESTORE ECM TO STOCK SOFTWARE BEFORE ANY SERV...

Страница 4: ... updating 7 Recovery of the ECM 9 5 Adjusting optional parameters 11 Speed limiter 11 Torque 11 Injection Timing 11 Injection Duration 11 6 Reading DTC s 11 Reading Diagnostic Trouble Codes 11 Clearing DTC codes 12 7 ABS Update 12 Tire height update 12 8 Appendix A Error messages description 14 9 Appendix B DTC codes Interpretation 15 Regarding DTC Interpretation 15 DTC Interpretation listing 16 1...

Страница 5: ...ones etc All those devices need to be turned off Please apply the parking brake before you begin a download As the Smarty Micro Tuner needs full battery voltage to program ensure your vehicle battery is fully charged and NOT connected to a battery charger Do not disturb or remove the connection cable during the updating operation Smarty preparation During the first use Smarty reads and stores the ...

Страница 6: ... firmware version and the tuning data version Both the internal firmware and the tuning data information can be updated connecting a personal computer See Smarty Performance King internet site for more details Then main menu appears From the main menu press 1 to select ECM Update Press the 1 key to select ECM Update Then the Options menu appears From the Options menu press 1 to select Connect Truc...

Страница 7: ...ware before returning your vehicle to a service center The service center might reprogram your vehicle with an updated STOCK software without your knowledge If your vehicle has not been returned to its STOCK software prior service Smarty will no longer be able to program your vehicle Such failure is not covered by the Smarty Performance King warranty Under no circumstances will we refund repair or...

Страница 8: ...e the following page will appear displaying the CaTCHER software currently installed in the ECM When the key has been pressed Smarty asks for the selection between the STOCK and the CaTCHER software Pressing the 2 key Smarty asks for the confirmation of the operation of restore Pressing the key the ECM is restored to STOCK and Smarty returns to original unlocked condition so it can be used with an...

Страница 9: ...t start before the ECM has been recovered properly The Wait to Start Light will flash continuously DON T PANIC Smarty Performance King has developed a special boot loader software that is used during all the ECM Updates Unlike the OEM DRBIII tool there s no need to pull fuses or unplug the batteries No tools needed At Smarty Performance King we ve done our homework Just follow the directions on Sm...

Страница 10: ...the recovery operation starts You will see the following page After a few seconds an up counter with the percentage of the transmitted software will appear At the end of the transmission when the 100 is reached Smarty will update the functional parameters of the ECM The following page will appear At the end of the recovery operation the following page appears After a few seconds Smarty displays th...

Страница 11: ... compensate the maximum speed IMPORTANT NOTICE Your tires might not be rated for increased speeds Please check your tires rating To set the speed limiter to Stock select 0 Torque The Torque selection can be programmed with a value between 1 stock and 6 high To use the default torque setting for the current CaTCHER level press 0 Injection Timing The Timing selection can be programmed 1 stock 2 adva...

Страница 12: ...endix B of this manual for a complete listing of the DTC codes Clearing DTC codes At the end of the visualisation of the last DTC code present Smarty propose to clear all the stored DTC codes from the ECM memory Pressing the 1 key all the DTC codes stored in the ECM memory are erased Pressing the 2 key the DTC s will not be erased When the erasing operation has been completed the following page ap...

Страница 13: ...wing page appears Hint it seems that the programming of the ABS units cannot always be performed We have found quiet often that the ABS sends the positive response for the new programming but in reality it didn t execute it For this reason Smarty shows the current tire height after the programming too So you can verify the operation and eventually try again Smarty already tries to take care of tha...

Страница 14: ... Memory Written Wrong Data File The update file transmitted to Smarty through USB port is corrupted Download again the update file from Smarty Performance King internet site and update Smarty with the correct file PROGRAM ABORTED The ECM update function has been interrupted Restore the ECM to STOCK with the recovery procedure S N Verify Error The serial number of your vehicle has not been verified...

Страница 15: ...ntrol Auxiliary inputs P06xx Computer Auxiliary outputs P07xx Transmission P08xx Transmission P09xx Transmission Manufacturer Code Sections P10xx Fuel Air metering Auxiliary emission controls P11xx Fuel Air metering P12xx Fuel Air metering P13xx Ignition Firing systems P14xx Auxiliary emission controls P15xx Vehicle speed Idle control Auxiliary inputs P16xx Computer Auxiliary outputs P17xx Transmi...

Страница 16: ...LOW P0193 FUEL RAIL PRESSURE SENSOR VOLTAGE TOO HIGH P0201 INJECTOR 1 CONTROL CIRCUIT P0202 INJECTOR 2 CONTROL CIRCUIT P0203 INJECTOR 3 CONTROL CIRCUIT P0204 INJECTOR 4 CONTROL CIRCUIT P0205 INJECTOR 5 CONTROL CIRCUIT P0206 INJECTOR 6 CONTROL CIRCUIT P0207 FUEL INJECTOR 7 CIRCUIT P0208 FUEL INJECTOR 8 CIRCUIT P0209 FUEL INJECTOR 9 CIRCUIT P0210 FUEL INJECTOR 10 CIRCUIT P0215 FUEL INJECTOR PUMP CON...

Страница 17: ...SE SET CIRCUIT P0571 CRUISE BRAKE SWITCH 1 PERFORMANCE P0572 BRAKE SWITCH 1 LOW P0573 BRAKE SWITCH 1 HIGH P0575 CRUISE SWITCH FAILURE SHORTED P0577 CRUISE SWITCH FAILURE OPEN P0579 SPEED CONTROL SWITCH 1 PERFORMANCE 5 7L P0580 LOW VOLTAGE DETECTED AT THE SPEED CONTROL MULTIPLEXED SWITCH P0581 HIGH VOLTAGE DETECTED AT THE SPEED CONTROL MULTIPLEXED SWITCH P0600 PCM FAILURE SERIAL COMMUNICATION LINK ...

Страница 18: ...PONSE TIME TOO SHORT P1217 FUEL SOLENOID RESPONSE TIME TOO LONG P1218 INJECTION PUMP CALIBRATION CIRCUIT P1271 ACCELERATOR PEDAL POSITION SENSOR 1 2 CORRELATION P1272 ACCELERATOR PEDAL POSITION SENSOR 2 3 CORRELATION P1273 ACCELERATOR PEDAL POSITION SENSOR 1 3 CORRELATION P1275 ACCELERATOR PEDAL POSITION SENSOR 1 CIRCUIT P1277 ACCELERATOR PEDAL POSITION SENSOR 1 LOW VOLTAGE P1278 ACCELERATOR PEDAL...

Страница 19: ...THE LAST 50 STARTS P1685 SKIM INVALID KEY P1686 NO SKIM BUS MESSAGES RECEIVED P1687 NO CLUSTER BUS MESSAGE P1688 INTERNAL FUEL INJECTION PUMP CONTROLLER FAILURE P1689 NO COMM BETWEEN ECM INJECTION PUMP MODULE P1690 CKP SENSOR DOES NOT AGREE WITH ECM CKP SENSOR P1691 FUEL SYSTEM ESS RPM ERROR P1692 DTC SET IN ECM P1693 DTC CLEARED IN COMPANION JTEC MODULE P1694 NO BUS MESSAGES RECEIVED FROM ECM MOD...

Страница 20: ...ber of the product A brief written description of the problem Your address and other personal information to contact you 3 Contact your nearest Smarty Performance King distributor for immediate assistance bringing a copy of the Assistance Request Module 11 Declaration of Conformity For customers in North America Model number Trade Name Responsible Party Smarty S 03 Smarty Performance King Smarty P...

Страница 21: ...o liability regarding the improper installation or misapplication of its products It is the installers responsibility to check for proper installation and in doubt contact the manufacturer The buyer is solely responsible for all warranty issues from the manufacturer LIMITATION OF WARRANTY Smarty Performance King Hereafter Seller gives Limited Warranty as to description quality merchantability and ...

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