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SMA America, LLC

The Sunny Boy

Installation Guide

SB8-10TL-IUS103811

15

3 The Sunny Boy

3.1 Parts of the Sunny Boy

3.2 Position of the Labels

Position

Description

A

Ergonomic handles

B

Display

C

Fans

Position

Description

A

Type label

B

General warning label

C

Warning label DC connection

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Содержание SUNNY BOY 10000TL?US

Страница 1: ...SB8 10TL IUS103811 IMUS SB8 10TLUS Version 1 1 US PV Inverter SUNNY BOY 8000TL US 9000TL US 10000TL US Installation Guide...

Страница 2: ......

Страница 3: ...cumstances The exclusion of implied warranties may not apply in all cases under some statutes and thus the above exclusion may not apply Specifications are subject to change without notice Every attem...

Страница 4: ...carefully read and follow all instructions cautions and warnings in this installation manual Warnings in this document A warning describes a hazard to equipment or personnel It calls attention to a p...

Страница 5: ...arc hazards The product has large electrical potential differences between its conductors Arc flashes can occur through air when high voltage current flows Do not work on the product during operation...

Страница 6: ...parts except for the fans on the bottom of the enclosure and the filters behind the fans as well as the handle covers on the sides of the unit For all repair and maintenance always return the unit to...

Страница 7: ...1 Parts of the Sunny Boy 15 3 2 Position of the Labels 15 3 3 Identifying the Sunny Boy 16 4 Unpacking and inspection 17 4 1 Scope of delivery 17 5 Mounting 18 5 1 Safety 18 5 2 Selecting the mounting...

Страница 8: ...6 DC connection 37 6 6 1 DC connection requirements 38 6 6 2 Connecting the DC cable 38 6 7 Communication 41 7 Commissioning 42 7 1 Display 43 7 2 LED Display 45 7 3 Setting the display language 47 8...

Страница 9: ...ng the Sunny Boy and SMA DC Disconnect 58 11 2 Packaging 59 11 3 Storage 59 11 4 Disposal 59 12 Technical data 60 12 1 Sunny Boy 8000TL US 60 12 2 Sunny Boy 9000TL US 62 12 3 Sunny Boy 10000TL US 64 1...

Страница 10: ...Table of Contents SMA America LLC 10 SB8 10TL IUS103811 Installation Guide...

Страница 11: ...he equipment 1 2 Target group This manual is for qualified personnel Qualified personnel have received training and have demonstrated skills and knowledge in the construction and operation of this dev...

Страница 12: ...frame of the PV modules If you connect grounded modules to the Sunny Boy the error message F Riso is displayed During operation the DC circuit is connected to the AC grid House grid Energy flows into...

Страница 13: ...ation Do not connect any sources of energy other than PV modules to the Sunny Boy Position Description A PV modules B Sunny Boy Combiner Box C Sunny Boy with SMA DC Disconnect D AC load circuit breake...

Страница 14: ...urer void the warranty claims and operation permission 2 2 Safety instructions The Sunny Boy 8000TL US 9000TL US and 10000TL US is a transformerless inverter That is why it has no galvanic separation...

Страница 15: ...Guide SB8 10TL IUS103811 15 3 The Sunny Boy 3 1 Parts of the Sunny Boy 3 2 Position of the Labels Position Description A Ergonomic handles B Display C Fans Position Description A Type label B General...

Страница 16: ...Installation Guide 3 3 Identifying the Sunny Boy You can identify the Sunny Boy by the type label It is on the right side of the enclosure The type label shows The serial number Serial No The type of...

Страница 17: ...f it becomes necessary to return the Sunny Boy use the original packing material 4 1 Scope of delivery Position Number Description A 1 Sunny Boy B 1 Wall mounting bracket C 1 Spare screw and spare was...

Страница 18: ...install the inverter on flammable construction materials in areas where highly flammable materials are stored in potentially explosive areas WARNING The Sunny Boy becomes hot during operation Burn in...

Страница 19: ...sible at all times Vertical installation or tilted backwards by max 15 The connection area must point downwards Never install the device with a forward tilt Do not install horizontally Install at eye...

Страница 20: ...on is plumb and sturdy enough to support the weight over a long period of time Be sure to use the appropriate type of mounting hardware for the wall material Ensure that the hardware is no smaller tha...

Страница 21: ...SMA America LLC Mounting Installation Guide SB8 10TL IUS103811 21 Dimensions of the wall mounting bracket...

Страница 22: ...on a pillar Attach the wall mounting bracket with 3 screws The position of the screws on the wall mounting bracket is as follows 2 screws on the upper middle 1 screw below Mount the wall mounting bra...

Страница 23: ...holes in horizontal or vertical position of the bracket see chapter 5 3 1 Possibilities for mounting the wall mounting bracket page 22 4 Remove the bracket and drill holes at the marks 5 Insert wall...

Страница 24: ...y Boy For example if you are mounting the Sunny Boy to a concrete wall the hole diameter should be approximately the same as the outside diameter of the concrete anchors you intend to use If you are m...

Страница 25: ...s of the wall mounting bracket using two screws and washers provided 1 Place the screws and the washers in the holes in the fastening tabs on the DC Disconnect The teeth on the washers must lie agains...

Страница 26: ...the Sunny Boy into account when mounting 3 Hook the Sunny Boy using the enclosure opening in the back plate into the wall bracket 4 Inspect the Sunny Boy from both sides to ensure that it sits center...

Страница 27: ...ctor may be required by the Authority Having Jurisdiction AHJ Use the PV grounding and DC grounding electrode conductor terminal see 6 4 Sunny Boy connection area overview page 30 NOTICE Ingress of wa...

Страница 28: ...rical Connection SMA America LLC 28 SB8 10TL IUS103811 Installation Guide 6 2 Wiring Diagram with SMA DC Disconnect and Combiner Box For operating the Sunny Boy the provided SMA DC Disconnect must be...

Страница 29: ...PV modules with opaque material 7 Pull the AC and DC cables through the cable conduits into the SMA DC Disconnect The cables are inserted into the SMA DC Disconnect NOTICE Ingress of water when mounti...

Страница 30: ...ica LLC 30 SB8 10TL IUS103811 Installation Guide 6 4 Sunny Boy connection area overview In the following overview illustration there is a schematic representation of the connection area of an open Sun...

Страница 31: ...als N L1 and L2 I Varistor terminal with varistors K SMA DC Disconnect Output AC line terminals N L1 and L2 L SMA DC Disconnect Grounding electrode terminal for the connection of Grounding electrode c...

Страница 32: ...94 F 90 C copper cable 184 ft 56 m 164 ft 50 m 148 ft 45 m 4 AWG 25 mm 194 F 90 C copper cable 115 ft 35 m 103 ft 31 m 92 ft 28 m 6 AWG 16 mm 194 F 90 C copper cable 72 ft 22 m 65 ft 20 m 58 ft 18 m U...

Страница 33: ...of fire due to overcurrent Death or serious burn injuries will result When a Sunny Boy and a consumer are connected to the same line circuit breaker the protective function of the line circuit breake...

Страница 34: ...nsert the cable into the SMA DC Disconnect page 29 8 Place the cover back onto the fuse box 9 Tighten the screws 10 Open the DC Disconnect as described in section 8 3 Opening SMA DC Disconnect page 50...

Страница 35: ...minal The AC cables are now connected in the SMA DC Disconnect 6 5 3 Connecting the AC cable in the Sunny Boy 1 Open the Sunny Boy as described in section 8 1 Opening the Sunny Boy page 48 15 Connect...

Страница 36: ...fixed in the terminal 10 Close the SMA DC Disconnect as described in section 8 4 Closing SMA DC Disconnect page 51 11 Close the Sunny Boy as described in section 8 2 Closing the Sunny Boy page 49 The...

Страница 37: ...ection provides procedures for wiring the DC input from the PV array to the Sunny Boy Simplified electrical wiring diagram of a PV system WARNING Danger of fire due to overheating Fuse all DC und DC w...

Страница 38: ...or stranded wire but not fine stranded wire 6 6 2 Connecting the DC cable 1 Lay a cable conduit from the Sunny Boy Combiner Box to the SMA DC Disconnect see chapter 6 3 Insert the cable into the SMA...

Страница 39: ...to 40 in lbs 4 5 Nm 15 Verify that all connections are correctly wired and properly torqued Pull on the cable in order to make sure that it is sufficiently fixed in the terminal The DC cables are now...

Страница 40: ...1 25 Close the Sunny Boy as described in section 8 2 Closing the Sunny Boy page 49 The DC cables are now connected in the Sunny Boy 17 Push the DC wires from the SMA DC disconnect through a grommet in...

Страница 41: ...unny Boy connection area overview page 30 to communicate with special data acquisition devices e g Sunny WebBox or a PC with appropriate software e g Sunny Data For a complete listing of all applicabl...

Страница 42: ...sufficient sunlight available the Sunny Boy will enter the Wait mode at this time and the green LED will begin to blink If no AC faults are detected the Wait mode will end after 10 seconds and the gre...

Страница 43: ...n you tap again the total energy produced and the time the Sunny Boy has been connected to the grid are displayed Then the cycle begins again Disturbance If a disturbance occurs the message Disturbanc...

Страница 44: ...ssistance Lower than 600 V Reconnect the Sunny Boy to the PV generator as described in section 6 6 DC connection page 37 If the message occurs again disconnect the Sunny boy again and contact SMA see...

Страница 45: ...Does not glow Does not glow OK stop Glows continuously Does not glow Disturbance Flashes slowly 1 x per second Does not glow Does not glow OK waiting grid monitoring Briefly goes out ca 1 x per second...

Страница 46: ...ents are fulfilled Disturbance or fault If the Sunny Boy detects a disturbance or error this is indicated through a blink code of the yellow and where applicable the red LEDs For example if the yellow...

Страница 47: ...on 14 Contact page 71 7 3 Setting the display language You can set the language of the display using the switches on the underside of the display assemblies inside the Sunny Boy Proceed as follows 1 O...

Страница 48: ...n be irreparably damaged by electrostatic discharge Ground yourself before you touch a component DANGER During operation high voltages are present in the Sunny Boy Death or serious injury due to elect...

Страница 49: ...undamaged and in correct position 4 Carefully position the lid on the front of the Sunny Boy Align the six holes in the lid correctly with the six threaded holes in the case 5 Hold the lid in place I...

Страница 50: ...achine screw Do not remove the screw Check if you can remove the knob of the SMA DC Disconnect If not unscrew the screw further until you can remove the knob The screw is attached with a rubber washer...

Страница 51: ...a small phillips screwdriver used screw UNC no 5 x 3 4 in cross recess Phillips pan head machine screw 4 Install the screw and washer at the bottom side of the SMA DC Disconnect C to fasten the lid Th...

Страница 52: ...right edge of the black plastic cover to one side Remove it carefully with the fan guards mounted behind it 4 Clean the fan guard with a soft brush a paint brush a cloth or compressed air Cleaning th...

Страница 53: ...rush a paint brush or compressed air 3 Fasten the handle covers back onto the Sunny Boy The handle covers must be attached according to the inside inscription links left and rechts right 9 2 Checking...

Страница 54: ...rol board the jumpers required to check the fans is included in the Sunny Boy accessories kit Setting the parameter 1 Request the installer password on the SMA Serviceline contact see Page 71 2 Set th...

Страница 55: ...checking the fans remove the jumpers Open and close the Sunny Boy as described in section 8 Opening and closing page 48 10 Troubleshooting Should the Sunny Boy display other blink codes or display mes...

Страница 56: ...The ground fault is between the second and third module in this case 3 Repeat step 2 for each string 4 Fix the ground fault in the affected string 5 Restart the Sunny Boy as described in section 8 2 C...

Страница 57: ...the position of the varistors 3 Insert an insertion tool into the openings of the terminal contacts 1 The terminal clamps loosen If you do not receive an insertion tool for operating the terminal cla...

Страница 58: ...50 5 Open the terminals and remove all cables from the SMA DC Disconnect CAUTION Falling of the Sunny Boy may cause injuries Crushing of body parts will result Take the weight of the Sunny Boy into a...

Страница 59: ...ed fully 11 3 Storage Store the Sunny Boy and the SMA DC Disconnect in a dry place where ambient temperatures are always between 13 F 140 F 25 C 60 C 11 4 Disposal Dispose the Sunny Boy and SMA DC Dis...

Страница 60: ...rrent 28 A Number of MPP Trackers 1 OptiTrac Nominal AC power 8 000 W Maximum AC power 8 000 W Reduced power output at 140 F 60 C 8 000 W Maximum AC current 40 A Nominal AC voltage 208 V Nominal AC vo...

Страница 61: ...ency CEC 98 Maximum dimensions inverter and disconnect combined width x height x depth 183 8 in x 33 in x 97 16 in 467 mm x 838 mm x 241 mm Weight of the inverter 77 lbs 35 kg Weight of the SMA DC dis...

Страница 62: ...put at 140 F 60 C 8 000 W Maximum AC current 44 A Nominal AC voltage 208 V Nominal AC voltage range 183 V 229 V Nominal AC frequency 60 Hz Nominal AC frequency range 59 3 HZ 60 5 Hz Power factor 1 at...

Страница 63: ...ight x depth 183 8 in x 33 in x 97 16 in 467 mm x 838 mm x 241 mm Weight of the inverter 77 lbs 35 kg Weight of the SMA DC disconnect 8 lbs 3 5 kg Ambient temperature range 13 F 140 F 25 C 60 C Ambien...

Страница 64: ...utput at 140 F 60 C 8 000 W Maximum AC current 48 A Nominal AC voltage 208 V Nominal AC voltage range 183 V 229 V Nominal AC frequency 60 Hz Nominal AC frequency range 59 3 Hz 60 5 Hz Power factor 1 a...

Страница 65: ...eight x depth 183 8 in x 33 in x 97 16 in 467 mm x 838 mm x 241 mm Weight of the inverter 77 lbs 35 kg Weight of the SMA DC disconnect 8 lbs 3 5 kg Ambient temperature range 13 F 140 F 25 C 60 C Ambie...

Страница 66: ...rrent 35 A Maximum DC short circuit current 45 A Maximum String Fuse Rating 20 A Maximum AC current 48 A Dimensions width x height x depth 7 87 in x 12 20 in x 7 48 in 200 mm x 310 mm x 190 mm Weight...

Страница 67: ...adiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference w...

Страница 68: ...Nominal frequency Trip limit Trip frequencies Trip times 60 Hz 60 5 Hz 60 45 Hz 60 55 Hz max 0 1602 s 57 0 Hz 59 8 Hz default 59 3 Hz 56 95 Hz 59 85 Hz default 59 25 Hz 59 35 Hz adjustable 0 16 s 300...

Страница 69: ...DC terminal blocks DC Disconnect 40 4 5 8 2 AWG 10 35 mm 194 F 90 C rated copper wire NEC 310 16 Grounding electrode conductor terminal block DC Disconnect 40 4 5 8 2 AWG 10 35 mm 194 F 90 C rated co...

Страница 70: ...h the necessary assistance Inverter type Type and number of modules connected Communication method Serial number of the Sunny Boy Failure or warning number of the Sunny Boy Display of the Sunny Boy SM...

Страница 71: ......

Страница 72: ...4 NFSJDB 1SPEVDUJPO XXX TNB BNFSJDB DPN 4 NFSJDB 1SPEVDUJPO XXX 4 NFSJDB DPN...

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