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Operation and Maintenance Manual- 

Doda HD35 – Slurry Centrifugal Pump

     

 

 

Contents

 

 

Foreword  

 

 

 

 

 

 

 

 

2.

 

Contents 

 

 

 

 

 

 

 

 

3. 

General Description  

 

 

 

 

 

 

 

4.

 

Technical Specification   

 

 

 

 

 

 

6.

 

Intended use    

 

 

 

 

 

 

 

7.

 

General Safety Regulations  

 

 

 

 

 

 

8. 

 

Machine Markings 

 

 

 

 

 

 

 

10. 

Machine Marking Positions  

 

 

 

 

 

 

11. 

Grease points   

 

 

 

 

 

 

 

12. 

 

Instructions for use  

 

 

 

 

 

 

 

13. 

Installing the P.T.O 

 

 

 

 

 

 

14. 

Attaching and Detaching  

 

 

 

 

 

16. 

Start up and operation   

 

 

 

 

 

17. 

Stopping Pump   

 

 

 

 

 

 

18. 

Umbilical Operation  

 

 

 

 

 

 

21. 

Cleaning  

 

 

 

 

 

 

 

 

22. 

Repairs and Maintenance  

 

 

 

 

 

 

23. 

P.T.O.   

 

 

 

 

 

 

 

25. 

Replacing a shear bolt   

 

 

 

 

 

26. 

Gearbox lubrication  

 

 

 

 

 

 

27. 

Hydraulic System  

 

 

 

 

 

 

 

28. 

Parts Lists  

 

 

 

 

 

 

 

 

34. 

Terms of warranty  

 

 

 

 

 

 

 

35. 

Declaration of conformity  

 

 

 

 

 

 

37. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание Doda HD35

Страница 1: ...Operation and Maintenance Manual Doda Slurry Centrifugal Pump...

Страница 2: ...ectly operate and service your machine Failure to do so could result in personal injury or equipment damage This manual and safety signs on your machine may be available in other languages please arra...

Страница 3: ...8 Machine Markings 10 Machine Marking Positions 11 Grease points 12 Instructions for use 13 Installing the P T O 14 Attaching and Detaching 16 Start up and operation 17 Stopping Pump 18 Umbilical Oper...

Страница 4: ...Pump is one of the most efficient economic and highest performing pumping systems available on the market The pump is attached to the 3 point linkage of a tractor and the pump is powered using the tr...

Страница 5: ...Operation and Maintenance Manual Doda HD35 Slurry Centrifugal Pump 5 Doda HD35 Pump General Dimensions...

Страница 6: ...at 18 bar pressure Mechanical Seal is Totally Separate from the Gearbox Separate Gearbox Eliminates any Contamination if Mechanical Seal Fails due to Dry Running Superior Trouble Free Chopping System...

Страница 7: ...ly with the user Compliance and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential elements for the intended use Any person u...

Страница 8: ...start the machine make sure that there is nothing in the immediate vicinity and that the visibility is good Keep all persons or animals out of the machine s danger zones Carrying persons or animals on...

Страница 9: ...Before attempting any adjustments to the machine make sure it cannot be started accidentally Make sure the braking system is connected and working properly before moving the machine Do not support th...

Страница 10: ...d by a yellow warning sticker Pictures of the warning symbols you will expect to see are placed below with a brief description Warning High Temperature The surface of the pump will be hot to touch and...

Страница 11: ...Operation and Maintenance Manual Doda HD35 Slurry Centrifugal Pump 11...

Страница 12: ...Operation and Maintenance Manual Doda HD35 Slurry Centrifugal Pump 12 Grease Points...

Страница 13: ...ts bearings and pivot points etc 2 The main body of the machine should also be checked to ensure there are no cracks on welds etc 3 The 3 point linkage needs to be checked thoroughly to ensure it is n...

Страница 14: ...short and tends to slip out of place it must be replaced with a longer one However if the PTO shaft is too long it should be shortened in the following way 1 Set the machine at a minimum distance fro...

Страница 15: ...y for the second half 7 Trim and chamfer the two cut ends of the PTO and clean off all swarf and shavings Fig 2 5 Fig 2 3 Cutting the Guard Fig 2 4 Cutting the Shaft Fig 2 5 Chamfering Cleaning 8 Grea...

Страница 16: ...er may then raise the two rear linkage arms up so that the arms fully hold the balls 6 The tractor should then be stopped the hand brake park brake applied and the key removed 7 The operator can then...

Страница 17: ...the Doda HD35 and attached tractor into position before coming to a complete halt in a safe and controlled manner 2 Stop the tractor and apply the hand brake park brake before removing the key and ex...

Страница 18: ...n the suction tube 10 Liquid should never pass into secondary tube 11 Listen for engine sound change as pump starts to operate 12 Close priming valve B and release lever C pump should then operate 13...

Страница 19: ...y setting in action the P T O 4 Put lever B in position 2 5 Put lever C in position 2 and keep it until you ll see first drops of liquid coming along the hose connecting the cap with the tanker 6 Brin...

Страница 20: ...ssure retained in the system do not attempt to open any valves or couplings until this residual pressure has been released 5 If the pump has been allowed to run without the movement of liquid through...

Страница 21: ...On completing the turn valve is opened and the pump RPM can be increased gradually back to the required operating speed Never disengage the tractor PTO when the pump is under load and at operating sp...

Страница 22: ...limbing inside the nurse tanker to clean it Disposing of the machine When disposing of the machine the procedure to adopt is as follows remember that it is almost completely made of ferrous material T...

Страница 23: ...ated by the manufacturer Always lower the attachment or implement to the ground before you work on the machine If the work requires the machine or implement be lifted provide secure support If left ra...

Страница 24: ...pressure hoses do not hold the water jet close to the paint work Use steam cleaners with caution be sure to remove all detergents to avoid any discolouring or damage to paint Grease all point marked G...

Страница 25: ...shut off the engine and remove the keys before leaving the tractor seat You can t be injured by the PTO or other machine parts if the driveline isn t rotating Keep tractor master shields in place at...

Страница 26: ...ains on the shaft it must now be removed 5 Two 17mm spanners are required in order to install the new shear bolt 6 Be careful to choose the correct length of shear bolt as incorrect sizes may cause da...

Страница 27: ...1 3 88 Code 606 327 540 RPM L35 A7D R 1 3 35 Code 606 331 1000 RPM L27 A7D R 1 2 36 Code 606 330 1000 RPM on L35 A7D R 1 6 2 Code 606 322 540 RPM L24K AFI L24 without chopper A7D Ratio 1 6 2 Code 606...

Страница 28: ...ken Relieve pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Make sure you take note of the identification marks on the hydraulic connections lin...

Страница 29: ...Operation and Maintenance Manual Doda HD35 Slurry Centrifugal Pump 29...

Страница 30: ...Operation and Maintenance Manual Doda HD35 Slurry Centrifugal Pump 30...

Страница 31: ...Operation and Maintenance Manual Doda HD35 Slurry Centrifugal Pump 31...

Страница 32: ...Operation and Maintenance Manual Doda HD35 Slurry Centrifugal Pump 32...

Страница 33: ...Operation and Maintenance Manual Doda HD35 Slurry Centrifugal Pump 33...

Страница 34: ...Operation and Maintenance Manual Doda HD35 Slurry Centrifugal Pump 34...

Страница 35: ...on the machine but are not manufactured by SLURRYKAT Ltd tyres transmission shafts etc are not covered by SLURRYKAT Ltd But by the warranty of their respective manufacturer This warranty covers only...

Страница 36: ...d of 15 days following the receipt of our letter in reply which to request the faulty parts be returned At the end of that period the parts will be destroyed Assistance given by SLURRYKAT Ltd or its a...

Страница 37: ...Number ____________________ Manufacturer SlurryKat Engineering Ltd Address 44 Lowtown Road Waringstown Craigavon Co Armagh Northern Ireland BT66 7SJ Harmonised standards applied BS EN ISO 12100 1 2010...

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