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Lynx Model LX-85A

30

OPERATING INSTRUCTIONS

I.

FILLING AND VENTING WATER SYSTEMS

A. Fill the system with water. Vent or purge of air.

B. Fire the boiler as soon as possible (see following

warning and instructions) and bring water
temperature in the system to at least 82°C (180°F)
while circulating water in the system.

C. Vent air and add water as needed to achieve

operating  pressure on boiler gauge. Pressure must
be between approximately 83 kPa (12 psi) (cold
water) and 172 kPa (25 psi) at water temperature
setting of high limit control, for boilers equipped with
207 kPa (30 psi) relief valves. Boilers rated for a
higher pressure and equipped with a matching relief
valve may operate at a higher pressure, but no higher
than 35 kPa (5 psi) below the relief valve opening
pressure.

D. Check for and repair any leaks before placing system

in service.

BEFORE FIRING BOILER, make these checks:

Before firing boiler, review the “Boiler Control and Display
Features” section of this manual. Understanding the features
and programming the applicable parameters is essential for
setting up the boiler to operate properly on the heating
system it is installed on.

1.

System is full of water. Air is vented or purged.

2.

Relief valve is installed in accordance with ASME
Boiler and Pressure Vessel Code, Section IV. Valve
opening is not closed or reduced in size.

3.

Venting is installed according to instructions under
“FLUE GAS VENTING REQUIREMENTS”.

4.

All wiring is completed, following applicable wiring
diagrams.

5.

Using soap solution, check for gas leaks in all gas
piping from meter to boiler gas supply pipe. DO NOT
use open flame.

II. BOILER CONTROL AND DISPLAY FEATURES

(See Figure 23)

A. Boiler Operation Status:

“Mode Display” shows status of boiler operation
(see table 3).

B. Viewing and Changing Temperatures:

Setting boiler supply water temperature and DHW
tank temperature (see table 4).
Press “Select” button for viewing following different
modes on “Mode Display”

1.

While “c” is blinking, boiler supply water
temperature for space heating may be set to
desired temperature The setting range is
between 32°–85°C (90°–185°F.)

2.

While “d” is blinking, boiler supply water
temperature for DHW may be set to desired
temperature. The setting range is between
40°–85°C (104°–185°F.)

3.

While “t” is blinking, DHW tank temperature may
be set to desired temperature (if tank is equipped
with sensor). The setting range is between
32°–71°C (90°–160°F.)

4.

View actual boiler supply & return water tempera -
ture, domestic hot water tank temperature (if tank
equipped with sensor), flue temperature and
outside temperature (if outside sensor is used)
on “Temperature Display” by selecting 1, 2, 3, 4,
or 5 on “Mode Display”.

• These numbers are steady on display and are

not settable.

• All sensor inputs to the control must be

connected to a 12k ohm sensor.

C. Viewing and changing system setting:

A trained, experienced service technician or installer
should perform following adjustments. See table 5 for
details.

1.

Space heating and DHW post pump time may be
changed.

2.

Space heating and DHW modes may be chosen.

3.

Priority for either space heating or DHW may be
chosen, with a selectable time limit or infinite
operation.

4.

Weather compensation slope and set point
temperature may be changed (if outside sensor
is used). (See Figure 24 for graph).

5.

Read actual blower RPM.

6.

Adjust blower RPM for high and low input
adjustment.

7.

Read flame current in micro amp.

8.

Run boiler on high, low or ignition input steady
for 20 minutes for test purposes.

D. Display and push buttons:

1.

Reset - Used to clear a Lock out error (indicated
with an “A” in the “Mode Display”).

2.

Select - Used to scroll through the modes in the
“Viewing and Changing Temperatures” and
“Viewing and Changing System Setting” menus.

3.

Enter - Used to store values that are changed in
the “Viewing and Changing Temperatures” and
“Viewing and Changing System Setting” menus.

4.

Up- Used to increase values in the “Viewing and
Changing Temperatures” and “Viewing and
Changing System Setting” menus.

5.

Down - Used to decrease values in the “Viewing
and Changing Temperatures” and “Viewing and
Changing System Setting” menus.

Содержание LX-85A

Страница 1: ...n death or serious injury In addition to the recommendations within this manual and the User s Information Manual the venting system from the flue collector to the outdoor discharge must be carefully...

Страница 2: ...nside diameter Weight of Boiler uncrated 35kg 78 lbs Vent Connection 76mm 3 nominal I D Certified PVC or CPVC Venting certified to the standard for type BH gas venting systems ULCS636 or stainless ste...

Страница 3: ...GAS SUPPLY VALVE HEAT EXCHANGER COMBUSTION BLOWER CONDANSATE DRAIN GAS VALVE WATER HIGH LIMIT BOILER DRAIN VALVE WATER OUTLET SUPPLY WATER INLET RETURN WATER OUTLET SENSOR WATER INLET SENSOR CONDENSA...

Страница 4: ...ipes shall be 25mm 1 inch At points where hot water pipes emerge from a floor wall or ceiling the clearance at the opening through the fin ished floor boards or wall or ceiling boards may be not less...

Страница 5: ...Gas Venting Systems ULC S636 The venting system material and the system components can not be inter changed with other venting system or unlisted pipe fittings Additionally the specific plastic compon...

Страница 6: ...FULLY READ AND FOLLOWED IN ORDER TO AVOID ANY HAZARDOUS CONDITIONS DUE TO IMPROPER INSTALLATION OF THE AIR INTAKE AND FLUE GAS VENTING SYSTEM The vent piping installation MUST be in accordance with th...

Страница 7: ...sting motion while pushing the pipe into the fitting will aid in distributing the cement evenly and ensuring the parts fully engage 11 Quickly wipe the excess cement from the outside areas of the join...

Страница 8: ...discoloration and degradation VENT TERMINATION LOCATION AND CLEARANCES 1 The venting system shall terminate at least 0 91m 3 feet above any forced air inlet located within 3 05m 10 feet 2 The venting...

Страница 9: ...AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP Definition of Snow Line Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to The height should...

Страница 10: ...CERTIFIED PVC OR CPVC VENTING CERTIFIED TO THE STANDARD FOR TYPE BH GAS VENTING SYSTEMS ULC S636 Figure 9 Lynx model LX 85A non direct vent venting through the roof AL 29 4C IS A REGISTERED TRADEMARK...

Страница 11: ...see page 6 OR CERTIFIED PVC OR CPVC VENTING CERTIFIED TO THE STANDARD FOR TYPE BH GAS VENTING SYSTEMS ULC S636 Figure 10 Lynx model LX 85 non direct vent utilizing an existing chimney as a chase AL 2...

Страница 12: ...VENT 76mm 3 DIA AL29 4C S S VENT PIPE SLIP JOINT CONNECTOR 76mm 3 DIA CERTIFIED PVC OR CPVC VENTING PIPE FOR VENT 76mm 3 DIA AL29 4C S S VENT PIPE SLIP JOINT CONNECTOR 76mm 3 DIA PVC CPVC PIPE FOR AI...

Страница 13: ...vent materials for venting AL 29 4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP Definition of Snow Line Knowledge of local conditions will reveal the maximum height that repeated snowfalls accu...

Страница 14: ...y be installed per figure 12a in order to provide enough clearance from snow line Maximum allowed equivalent vent and air intake length for all of the approved vent and air intake materials is 30 48 m...

Страница 15: ...llow the proper assembly practices specified on page 6 and venting system restrictions specified on page 7 of this manual and manufacturer s instructions AIR INTAKE TERMINATION FOR STAINLESS STEEL VEN...

Страница 16: ...iction on page 7 and manufacturer s instructions LYNX MODEL LX 85A DIRECT VENT VENTING AND AIR INTAKE THROUGH A ROOF ALL JOINTS MUST BE LIQUID AND PRESSURE TIGHT USE 76 mm 3 DIA PVC CPVC SCHEDULE 40 P...

Страница 17: ...ensate removal system Any piping other than plastic types will be subject to corrosion or deterioration from the acidic condensate which may have a pH level as low as 3 0 A condensate filter containin...

Страница 18: ...terminals Additional circulators for the space heating loop or domestic water tank require a separate power source and may require the use of relays For multiple zoning either zone valves or circulato...

Страница 19: ...Lynx Model LX 85A 19 Figure 16a Schematic wiring diagram...

Страница 20: ...Lynx Model LX 85A 20 Figure 16b Boiler Control Figure 16c Ladder wiring diagram...

Страница 21: ...el LX 85A 21 Figure 17a Multizoning of Lynx boiler zone valve system Figure 17b Multizoning of Lynx boiler pump zoning system using R845A relay MULTIZONING OF LYNX BOILER PUMP ZONING SYSTEM USING R845...

Страница 22: ...Lynx Model LX 85A 22 Figure 17c Multizoning of Lynx boiler pump zoning system using R882A B relays...

Страница 23: ...Lynx Model LX 85A 23 Figure 17d Single zoning of Lynx boiler pump zoning system using R845A relay Figure 17e Single zoning of Lynx boiler pump zoning system using R882A B relay...

Страница 24: ...e boiler must be provided with a low water cutoff device at the time of installation by the installer see Figure 18 for piping arrangement 7 Water Treatment and Freeze Protection A good water treatmen...

Страница 25: ...Figure 18 Relief Valve and Low Water Cutoff Installation 19mm 3 4 NPT STREET ELBOW 25mm 1 NPT STREET ELBOW 25mm 25mm 19mm 1 1 3 4 NPT TEE WATER OUTLET SUPPLY PIPE 25mm 1 NPT MALE WATER INLET RETURN P...

Страница 26: ...9 5 0 16 7 30 0 91 3 0 0 61 2 0 2 44 8 0 4 27 14 0 6 71 22 14 4 3 8 22 2 40 0 46 1 5 0 46 1 5 3 05 10 0 5 18 17 0 7 62 25 Figure 19 Boiler water side pressure drop Notes This is the minimum flow rate...

Страница 27: ...Lynx Model LX 85A 27 Figure 20 Zoning with circulators DO NOT EXCEED 305mm 12 APART EXPANSION TANK DIAPHRAGM TYPE...

Страница 28: ...Lynx Model LX 85A 28 Figure 21 Zoning with zone valves DO NOT EXCEED 305mm 12 APART EXPANSION TANK DIAPHRAGM TYPE...

Страница 29: ...Lynx Model LX 85A 29 Figure 22 Piping a heating cooling system to the boiler and a chiller DO NOT EXCEED 305mm 12 APART EXPANSION TANK DIAPHRAGM TYPE...

Страница 30: ...ay 1 While c is blinking boiler supply water temperature for space heating may be set to desired temperature The setting range is between 32 85 C 90 185 F 2 While d is blinking boiler supply water tem...

Страница 31: ...must be pressed to resume normal operation Error Condition Temperature display indicates the error code Warning Condition Temperature display indicates the error code NOTE Blinking dot on Mode Displa...

Страница 32: ...table from 32 71 C 90 160 F steps of 1 F The default value is 60 C 140 F Press Enter button to store see note 3 Temperature display shows actual supply water temperature Temperature display shows actu...

Страница 33: ...water reference temperature space heating mode 1 or 2 Settable from 9 50 C 16 122 F steps of 0 55 C 1 F The default value is 30 C 86 F Changing compensation slope space heating mode 1 or 2 Settable fr...

Страница 34: ...Lynx Model LX 85A 34 Figure 24 Space Heating mode with outside sensor water set point graph 90 C 80 C 60 C 50 C 40 C 30 C 20 C 0 C 20 C 10 0 10 20 30 Water reference temp default of 30 C 86 F...

Страница 35: ...NOT use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control whic...

Страница 36: ...VALVE CLOSES 10 SECOND BLOWER POST PURGE 15 SECOND CIRCULATOR POST PURGE CONTROL LOCKOUT DISPLAY SHOWS ERROR A 33 YES NO NO COMBUSTION BLOWER ON AT MEDIUM SPEED TRIAL FOR IGNITION 6 SECONDS SPARK IGNI...

Страница 37: ...maximum firing rate then the blower speed should be adjusted to attain the specified input rate This can be done by using the Change blower RPM for high input mode in the Viewing and Changing System S...

Страница 38: ...NG Only a trained experienced service technician should perform troubleshooting Turn off all electric power to the boiler before service ERROR CODE INDICATION REMEDY 01 Ignition Failure 3 unsuccessful...

Страница 39: ...Water Outlet Sensor Shorted Replace the sensor 12 Water Inlet Sensor Shorted Replace the sensor 13 Flue Gas Sensor Shorted Replace the sensor 19 42 45 46 47 48 Control Failure Replace control board M...

Страница 40: ...ored connector Check that the pumping flow direction is correct 51 Reset Button Error Try turning power supply off and on again If error returns replace the display board 52 Boiler Model Selection Err...

Страница 41: ...placed at the beginning of each heating season III INSPECTION DURING HEATING SEASON A Check water pressure regularly and add water slowly to system when needed If much water is added venting may be ne...

Страница 42: ...ng set point temperature Refer to Table 4 on page 31 3 Circulator not running 3 With thermostat calling for heat check for power to circulator If power is O K but circulator is not running replace cir...

Страница 43: ...Lynx Model LX 85A 43...

Страница 44: ...areas revealed that mineral deposits had accumulated at the bottom of the heat exchanger In addition sludge scale and other solid contaminants were present in boilers installed in older systems or wh...

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