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Ski-Doo MX Z 800 2145 2002, Руководство оператора


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31

Slightly lift console to gain access to electrical connector housings.
Unplug the 2 large connector housings.

TYPICAL

1. Large connector housings

Remove console.

Remove 2 bolts retaining top of steering column.

STEERING COLUMN IN LOWER POSITION

1. Two bolts retaining top of steering column

1

A33H07A

1

A33H08A

Mmo2002-006b.book  Page 31  Thursday, November 29, 2001  2:31 PM

Содержание MX Z 800 2145 2002

Страница 1: ......

Страница 2: ...2002 006a fm GM TM are trademarks and are registered trademarks of Bombardier Inc or its subsidiaries 2001 Bombardier Inc All rights reserved SAFETY WARNING Disregarding any of the safety precautions...

Страница 3: ...1 2002 SKI DOO OPERATOR S GUIDE This guide is applicable to the following model MX Z 800 2145...

Страница 4: ...the correct use of the vehicle Your dealer is committed to your satisfaction He has taken training to perform the initial set up and inspection of your snowmobile as well as completed the final adjust...

Страница 5: ...parts which have the same or a similar function It is understood that this guide may be translated into another lan guage In the event of any discrepancy the English version shall pre vail Most compon...

Страница 6: ...MPORTANT INSTRUCTIONS 20 CONTROLS INSTRUMENTS EQUIPMENT 25 1 Throttle Lever 26 2 Brake Lever 26 3 Parking Brake Locking Lever 26 4 Parking Brake Pilot Lamp Red 28 5 Handlebar 28 6 Start RER Button 33...

Страница 7: ...umper 56 35 Adjustable Suspensions 56 General 56 Guidelines to Adjust Suspension 57 TROUBLESHOOTING CHART 73 In Deep Snow 73 FUEL AND OIL 74 Recommended Fuel 74 Recommended Oil 75 COLD WEATHER CARBURE...

Страница 8: ...e Belt Condition 101 Brake Condition 102 Brake Adjustment 102 Rear Suspension Condition 102 Suspension Stopper Strap Condition 102 Track Condition 102 Track Tension and Alignment 103 Steering and Fron...

Страница 9: ...streets roads or highways In most States and Provinces it is considered an illegal operation Electric start models only Never charge or boost a battery while installed on snowmobile Do not lubricate...

Страница 10: ...ng throttle to proceed in reverse The reverse speed of these snowmobiles is not limited Always pro ceed with caution as fast reverse could result in loss of vehicle stability Come to complete stop bef...

Страница 11: ...sed by its first owner from a BOMBARDIER dealer authorized to distribute SKI DOO products in the country in which the sale occurred hereinafter BOMBARDIER dealer and then only after the BOMBARDIER spe...

Страница 12: ...OSE TO THE EXTENT THAT THEY CAN NOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DU RATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UN...

Страница 13: ...f the issue has not yet been resolved please submit your complaint in writing or call the appropriate number below In Canada In USA BOMBARDIER INC BOMBARDIER MOTOR RECREATIONAL PRODUCTS CORPORATION OF...

Страница 14: ...s warranty does not extend the life of this warranty beyond its original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2002 SKI DOO snowmobile pur...

Страница 15: ...t see the Operator s Guide Snow or water ingestion Incidental or consequential damages or damages of any kind including with out limitation towing storage telephone rental taxi inconvenience insur anc...

Страница 16: ...distributor dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSISTANCE a In the event of a controversy ora...

Страница 17: ...A Snowmobile registration has two purposes In many provinces or states it is mandatory to register a snowmobile in the same way as for a car It allows the state or province to maintain records of exi...

Страница 18: ...part used in warranty repairs assumes the remaining warranty that exists on the snowmobile Q If I sell my snowmobile within the warranty period will the new owner qualify for the balance of the warra...

Страница 19: ...nearest authorized SKI DOO dealer dial 1 800 375 4366 or visit our web site at WWW SKIDOO COM HOW TO IDENTIFY YOUR SNOWMOBILE Vehicle Description Decal Vehicle description decal is located on right h...

Страница 20: ...our snowmobile in the event of loss These numbers are required by the authorized SKI DOO dealer to complete warranty claims prop erly No warranty will be allowed by Bombardier Inc if the engine serial...

Страница 21: ...ion Model number is part of vehicle identification number V I N V I N DESCRIPTION Engine Serial Number Location TYPICAL 1 Engine serial number X X X X X X X X X X X X X X X X X A00A6IA Model number Se...

Страница 22: ...20 ON VEHICLE IMPORTANT INSTRUCTIONS Please read the following instructions carefully before operating snow mobile LOCATION OF IMPORTANT INSTRUCTIONS Instruction 1 6 A33A02A 5 4 3 2 1 A33H0NA...

Страница 23: ...21 Instruction 2 A33H02A DO NOT SIT HERE NE PAS S ASSEOIR ICI...

Страница 24: ...22 Instruction 3 A33A03A...

Страница 25: ...23 Instruction 4 Instruction 5 A01A2EA A01A2FA...

Страница 26: ...24 Instruction 6 TYPICAL ALL MODELS A01A24D...

Страница 27: ...25 CONTROLS INSTRUMENTS EQUIPMENT TYPICAL TYPICAL 35 A33H01B 29 30 28 32 31 33 34 27 26 35 26 Callout A33A01A 12 13 7 1 9 23 22 5 6 10 24 2 3 25 27 27...

Страница 28: ...ebar When squeezed the brake is applied When released it automatically returns to its original position Braking effect is proportional to the pressure applied on the lever and to the type of terrain a...

Страница 29: ...ease mechanism squeeze brake lever Locking lever will auto matically return to its original position Brake lever now returns to rest position Always release parking brake before riding TYPICAL 1 Locki...

Страница 30: ...right or left the skis are turned right or left to steer the snowmobile Steering column position is adjustable Proceed as follows There are 2 positions NOTE Following procedure describes how to chang...

Страница 31: ...29 Remove steering cover and console cap 1 Steering cover 2 Console cap A33H05A 2 1...

Страница 32: ...30 Unscrew 4 bolts retaining console 1 Bolts retaining console 1 1 A33H06A 1...

Страница 33: ...connector housings Unplug the 2 large connector housings TYPICAL 1 Large connector housings Remove console Remove 2 bolts retaining top of steering column STEERING COLUMN IN LOWER POSITION 1 Two bolts...

Страница 34: ...R POSITION Reinstall the2 bolts Usenew lock nuts Torquenuts to 24N m 18lbf ft Reinstall all removed parts Position of console cap will be inverted Instead of being above it will be beneath steering co...

Страница 35: ...gnition timing to cause crankshaft rotation re versing Engine will automatically shift into forward when starting after stop ping or stalling Shifting procedure will take place only when the engine is...

Страница 36: ...nd release the reverse button 1 Reverse button WARNING The shifting to reverse mode on these snowmobiles is done by the push of the START RER button when the engine is running Wait until the reverse a...

Страница 37: ...s are equipped with a Digital Performance Management DPM system This system takes care of the altitude mode required by the RER No reverse button operation is needed to select a mode Just follow Shift...

Страница 38: ...tether cord to clothing then snap tether cord cap over switch post before starting engine TYPICAL 1 Snap over switch post 2 Attach to eyelet To stop engine completely pull cap from post switch TYPICAL...

Страница 39: ...tional Tether Cord Caps The MPEM of your snowmobile can be programmed by your autho rized SKI DOO dealer to accept 8 different key codes tether cord caps We recommend the purchase of additional tether...

Страница 40: ...Red This lamp will light up to confirm DESS and RER status Refer to pre vious paragraphs for description 9 Engine Cut Out Switch A toggle type switch located on the right side of the handlebar To sto...

Страница 41: ...and everytime to stop the engine there after Thereby this engine cut out procedure will become reflex preparing operators to emergency sit uations requiring its use WARNING If the switch has been use...

Страница 42: ...are automatically ON whenever the engine is running 11 High Beam Pilot Lamp Blue Lights when headlamp is on HIGH beam 12 Rewind Starter Handle Auto rewind type located on right hand side of snowmobile...

Страница 43: ...3 Choke Lever This device features a 3 position lever to facilitate cold start 0 OFF 1 Position 1 2 Position 2 See OPERATING INSTRUCTIONS for more details 14 Speedometer SPEEDOMETER A32H01A 0 1 2 A33E...

Страница 44: ...ed mode Change from One Unit to the Other NOTE Speedometer odometer and trip meter will have their units kilometer or miles changed all together Stop engine and open left hand side panel Cut locking t...

Страница 45: ...e total distance travelled and displays it either in miles or kilometers Refer to Speedometer for changing units NOTE Vehicle speed at 90 km h 55 MPH and more the display will show speed only instead...

Страница 46: ...resetable hour meter 19 Tachometer Direct reading dial indicates the number of thousand of revolutions per minute RPM of the engine MULTIPLY THE READING BY 1000 20 Engine Overheat Warning Lamp Red If...

Страница 47: ...efueling Fuel may be pressurized open cap slowly Fuel is flammable and explosive Never use an open flame to check fuel level Never smoke or allow flame or spark in vicinity Always work in a well venti...

Страница 48: ...Located at rear of fuel tank cap the gauge facilitate fuel level reading TYPICAL 1 Full 2 Empty 24 Heated Grip Switch Three position toggle switch Select the desired position to keep your hands at a c...

Страница 49: ...ttle Lever Switch Three position toggle switch Select the desired position to keep your right thumb at a comfortable temperature 1 Heated grip switch 2 Heated throttle lever switch 3 Hot 4 Warm 5 Off...

Страница 50: ...ortion in order to unhook its anchors from their grommets 1 Anchors 2 Grommets To open a side panel stretch and unhook the latches To remove a side panel remove by pulling up both locking devices from...

Страница 51: ...49 1 Vent hose 1 Locking device removal Reverse opening procedure to close hood and side panels Properly hook up latches A33C02B 1 1 A33H0EA...

Страница 52: ...oosen bolts adjust then retighten bolts to 10 N m 89 lbf in RIGHT SIDE SHOWN 1 Toehold 2 After adjustment retighten bolts to 10 N m 89 lbf in WARNING Adjust with vehicle at rest in a safe place Do not...

Страница 53: ...rating the snowmobile above 5 C 41 F move the carburetor valve to the OFF position 29 Storage Compartment A storage compartment is provided at rear of seat Pull latch downward to unlock cover WARNING...

Страница 54: ...ch 30 Tool Bag A tool bag containing tools for basic maintenance is supplied with the vehicle Tool bag is located in engine compartment in front of left hand side footrest TOOL BAG LOCATION 1 A33H0LA...

Страница 55: ...for fuse holder location If headlight does not light up check fuse condition and replace it if necessary CAUTION Do not use a higher rated fuse as this can cause se vere damage to electric components...

Страница 56: ...s melted 1 Fuse 2 Check if melted 32 Spare Spark Plug Holder To keep spare spark plugs dry and prevent shocks that might affect the adjustment or break them a holder is provided on the left side panel...

Страница 57: ...NOTE Spare spark plugs are not supplied with the snowmobile 33 Spare Drive Belt Holder A spare drive belt can be stored in holder in engine compartment at front of headlight NOTE Spare drive belt is n...

Страница 58: ...d adjustments refer to decal on belt guard It describes settings for optimum comfort according to load for your SKI DOO model General Snowmobile handling and comfort depend upon suspension adjust ment...

Страница 59: ...ring after adjusting front springs for instance Test run the snow mobile under the same conditions trail speed snow driver riding position etc Change one adjustment and retest Proceed methodi cally un...

Страница 60: ...until suspension is fully extended From this point rear of snowmobile should collapse by 50 to 75 mm 2 to 3 in when driver and passenger if so applicable take place Measure at end of tunnel as shown i...

Страница 61: ...Turn the left side adjustment cam in a clockwise direction the right side cam in a counterclockwise direction Left and right adjustment cams may be set at different position TYPICAL 1 Increase spring...

Страница 62: ...T Turn the left side adjustment cam in a counterclockwise direction the right side cam in a clockwise direction Left and right adjustment cams may be at different position TYPICAL 1 Decrease spring pr...

Страница 63: ...Spring Steering Behavior Ride at moderate speed on a trail If steering is too easy or too hard to turn adjust center spring accord ingly TYPICAL GOOD ADJUSTMENT AT MODERATE SPEED 1 Steering easy to tu...

Страница 64: ...62 TYPICAL TOO SOFT OF ADJUSTMENT 1 Steering hard to turn TYPICAL 1 Use adjuster wrench provided in tool bag to increase preload A33F07D 1 A32F01A 1...

Страница 65: ...63 TYPICAL TOO HARD OF ADJUSTMENT 1 Steering less aggressive TYPICAL 1 Use adjuster wrench provided in tool bag to decrease preload A33F07D 1 A32F01B 1...

Страница 66: ...behavior Ad just stopper strap length accordingly CAUTION Whenever stopper strap length is changed track ten sion must be readjusted TYPICAL GOOD ADJUSTMENT AT FULL ACCELERATION 1 Comfortable steering...

Страница 67: ...65 TYPICAL TOO LONG STRAP 1 Skis lift off the ground TYPICAL 1 Reduce strap length by bolting to a different hole A33F07C 1 A03F0QB 1...

Страница 68: ...66 TYPICAL TOO SHORT STRAP 1 Heavy steering TYPICAL 1 Increase strap length by bolting to a different hole A33F07D 1 A03F0QB 1...

Страница 69: ...and right blocks by 90 There are only two adjustment positions Thicker part of block must be facing rearward or downward Use tool provided in tool bag to adjust coupling blocks COUPLING BLOCK RIGHT SI...

Страница 70: ...ly coupled suspension more track grip and less skis steering 2 Turn block in this direction to adjust to the other position 5 Front Springs Handling Ride at moderate speed and check for proper handlin...

Страница 71: ...69 TYPICAL PROPER ADJUSTMENT 1 Good handling and comfortable steering A33F07D 1...

Страница 72: ...70 TYPICAL TOO SOFT OF ADJUSTMENT 1 Bad handling 1 Increase spring preload 2 Position number A33F07D 1 1 A33F01A 2...

Страница 73: ...O HARD OF ADJUSTMENT 1 Steering hard to turn 1 Decrease spring preload 2 Position number CAUTION Make sure that both front springs are still preloaded when front of vehicle is off the ground A33F07D 1...

Страница 74: ...can be adjusted according to driver and pas senger weight and or trail condition There are two adjustment positions SC 10 III SUSPENSION 1 Soft position 2 Firm position To adjust loosen nut move bolt...

Страница 75: ...suspension spring preload Increase center spring preload Reduce rear spring preload Snowmobile seems unstable and seems to pivot around its center Reduce rear suspension front arm pressure Reduce cent...

Страница 76: ...or water absorbing additives are not required and should not be used When using non oxygenated fuel we highly recommend the use of iso propyl base gas line antifreeze in a proportion of 150 mL 5 U S o...

Страница 77: ...t wear and oil deposit thus maintaining maximum level performance and antifriction properties This synthetic injection oil meets the latest ASTM and JASO standards by ensuring high bio degradability a...

Страница 78: ...speeds and engine overheating are detrimental during the break in period To assure additional protection during the initial engine break in 500 mL 18 imp oz of recommended injection oil should be adde...

Страница 79: ...eck corresponding action of skis versus handlebar Check fuel and injection oil for levels and leaks Replenish as nec essary and see an SKI DOO authorized dealer in case of any leaks Open or close heat...

Страница 80: ...e Track and idler wheels Check for free movement Brake lever Check proper action Parking device Check proper action Throttle lever Check proper action Switches and lights Check proper action Tether co...

Страница 81: ...r proper latching and no heavy or breakable objects Vehicle vinicity Snowmobile must be pointed away from people or objects No one is to be standing in front of or in back of the snowmobile Clothing B...

Страница 82: ...ratio of the two pulleys which maximizes acceleration and forward movement of the vehicle Power is transferred to the track through the chaincase and drive axle Turning Handlebar controls the steering...

Страница 83: ...arter handle firmly and crank engine or use electric starter on so equipped models After the engine is started close off choke to ensure proper air fuel mix when speed drops below 2000 RPM 0 OFF 1 Pos...

Страница 84: ...resistance is felt then hold handle firmly and pull vigorously to start engine Emergency Starting The engine can be started with the emergency starter rope supplied with the tool kit Remove belt guard...

Страница 85: ...emergency rope to the starter clip supplied in the tool kit Hook up clip on drive pulley Wind the rope tightly around drive pulley When pulled pulley must rotate counterclockwise TYPICAL TRA TYPE DRI...

Страница 86: ...se throttle lever and wait until engine has returned to idle speed Shut off the engine using either engine cut out switch or tether cut out switch WARNING When starting the snowmobile in an emergency...

Страница 87: ...t track rotate at low speed for several turns The lower the vehicle temperature is the longer vehicle warm up should be Shut off the engine and remove the snowmobile mechanical stand Skis may be froze...

Страница 88: ...ne overheating indicator will light up if engine is too hot Reduce snowmobile speed and run snowmobile in loose snow or stop engine immediately Check for adequate coolant level See an authorized SKI D...

Страница 89: ...NING Observe WARNINGS and CAUTIONS mentioned throughout this guide which are pertinent to the item being checked When component conditions seem less than satisfactory replace with genuine BOMBARDIER p...

Страница 90: ...ncase Oil Level Chaincase Oil Change Lubrication of Drive Axle End Bearing Steering and Front Suspension Mechanism Lubrication Steering and Front Suspension Mechanism Condition Wear and Condition of S...

Страница 91: ...er types of fluid TYPICAL BRAKE FLUID RESERVOIR 1 Minimum Chaincase Oil Level With snowmobile on a level surface check the oil level by removing dipstick Oil level must be between lower and upper mark...

Страница 92: ...metal particles from magnet Refill up to upper mark using BOMBARDIER synthetic chaincase oil P N 413 803 300 12 x 355 mL CAUTION Use BOMBARDIER synthetic chaincase oil or a suitable equivalent when s...

Страница 93: ...o be almost empty Do not mismatch oil reservoir cap with fuel tank cap Install cap that is identified OIL 1 Injection oil reservoir 2 Maximum level indicator 13 mm 1 2 in from top 3 Level marks 1 4 1...

Страница 94: ...t level mark engine cold of coolant tank NOTE When checking level at low temperature it may be slightly lower then mark If additional coolant is necessary or if entire system has to be refilled refer...

Страница 95: ...containing chlorine etc Clean sheaves of both pulleys using Pulley flange cleaner P N 413 711 809 Inspect the hood and repair any damage Touch up all metal spots where paint has been scratched off Sp...

Страница 96: ...stand NOTE Do not release track tension Belt Guard Removal and Installation 1 Turn off engine cut out switch Open hood 2 Open retainer to release pin then pull belt guard out of vehicle TYPICAL 1 Pin...

Страница 97: ...y oversize to maintain ten sion on its pins and retainers preventing undue noise and vibration It is important that this tension be maintained when reinstalling Drive Belt Removal Installation NOTE Re...

Страница 98: ...drive belt installer remover provided in tool bag DRIVE BELT INSTALLER REMOVER Screw drive belt installer remover in the free threaded hole and tight en to open the pulley Remove belt TYPICAL 1 Tighte...

Страница 99: ...to the following The maximum drive belt life span is obtained when the belt has the proper rotation direction See arrow on belt TYPICAL 1 Arrow pointing front of vehicle CAUTION Do not force or use t...

Страница 100: ...Drive Chain Tension Remove hair pin Fully tighten tensioner adjustment screw by hand then back off only far enough for hair pin to engage in locking hole TYPICAL 1 Hair pin 2 Adjustment screw 2 1 A33D...

Страница 101: ...affecting snowmo bile efficiency This adjustable drive pulley allows setting maximum engine RPM in the vehicle to maintain maximum power Calibration screws should be adjusted so that actual maximum en...

Страница 102: ...ion 4 and is changed to position 6 So maximum engine RPM is increased by 400 RPM CAUTION Do not adjust TRA drive pulley so that engine turns over maximum power RPM Refer to SPECIFICATIONS To adjust Ju...

Страница 103: ...belt or distorted spare belt Contact an authorized SKI DOO dealer Check the drive belt width Replace the drive belt if width is less than the minimum width recommended in SPECIFICATIONS section WARNIN...

Страница 104: ...9 N m 80 lbf in Track Condition Lift the rear of the snowmobile and support it off the ground With the engine off rotate the track by hand and inspect condition If worn or cut or if track fibers are...

Страница 105: ...the snowmobile in snow about 15 to 20 minutes prior to adjusting track tension Lift snowmobile by a rope chain or lift strap that has been secured into holes provided for that purpose one on each sid...

Страница 106: ...ea sure deflection as well as force applied BELT TENSION TESTER TYPICAL 1 7 3 kg 16 lb 2 Deflection CAUTION Too much tension will result in power loss and exces sive stresses on suspension components...

Страница 107: ...track barely turns This must be done in a short period of time 1 to 2 minutes Check that the track is well centered equal distance on both sides between edges of track guides and slider shoes WARNING...

Страница 108: ...tance To correct stop the engine Loosen rear wheel screws tighten the adjustment screw on side where the slider shoe is the farthest from the track insert guides TYPICAL 1 Guides 2 Slider shoes 3 Tigh...

Страница 109: ...f components steering arms control arms and links tie rods ball joints ski coupler bolts etc If necessary contact an authorized SKI DOO dealer Wear and Condition of Skis and Runners Check the conditio...

Страница 110: ...rformance of the engine Modification may be in violation of local laws CAUTION If any exhaust system component is removed modi fied or damaged severe engine damage may result Air Filter Cleaning Leavi...

Страница 111: ...UTION Snowmobile engines have been calibrated with the filter installed Operating the snowmobile without it may cause engine damage Headlight Beam Aiming Open left side panel Turn knob to adjust beam...

Страница 112: ...UTION Never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl alcohol which will not leave a film on the bulb Unplug b...

Страница 113: ...ose the bulb by removing the red plastic lens To remove unscrew the 2 lens screws TOWING THE VEHICLE First remove drive belt from vehicle to be towed Use a rigid bar and tow at very low speed TRANSPOR...

Страница 114: ...y Refer to an authorized SKI DOO dealer for vehicle preparation CAUTION Do not run engine during storage period Preseason Preparation Refer to an authorized SKI DOO dealer CAUTION Have carburetor s cl...

Страница 115: ...oved Check fuel tank level check fuel filter replace if clogged check condition of fuel and impulse lines and their con nections If a failure of the fuel pump or carburetor has occurred contact an aut...

Страница 116: ...fits original width it will affect vehicle performance 7 Drive and driven pulleys require ser vicing Contact an authorized SKI DOO dealer 8 Engine is overheating Check coolant level pressure cap ther...

Страница 117: ...DOO dealer 5 Water in fuel Drain fuel system and refill with fresh fuel SYMPTOM Snowmobile cannot reach full speed POSSIBLE CAUSE WHAT TO DO 1 DESS has not read code of the tether cord cap Engine can...

Страница 118: ...Width mm in 33 95 1 337 Spark Plug Type NGK BR 9 ECS Gap 0 05 mm 002 in 0 50 020 Track Tension mm in 30 35 1 3 16 1 3 8 Alignment FLUIDS Fuel Type Regular Unleaded Tank Capacity L U S gal 39 10 3 Oil...

Страница 119: ...50 50 distilled water and ethylene glycol P N 293 600 038 12 x 1 L That blend will protect the system from freezing as low as 37 C 35 F N A Not applicable CHANGE OF ADDRESS OR OWNERSHIP If your addre...

Страница 120: ...s services and offers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organizations may be permitted to use the coordinates of ou...

Страница 121: ...________ NO STREET APT _____________________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS OR NEW OWNER ______________________________________...

Страница 122: ...AFFIX BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 PROPER POSTAGE...

Страница 123: ......

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