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SKF Machine Condition Indicator 

 

How to Select a Mounting Location and Mount the MCI 

 

SKF Machine Condition Indicator 

User Manual 

If the amber LEDs display, try again to activate the MCI.  If the amber LEDs continue to 
display, reference the 

How to understand error codes 

section later in this user manual 

for more information. 

How to Select a Mounting Location and Mount the MCI 

When selecting a machine and location to mount the MCI, consider the following 
requirements and recommendations: 

 

WARNING!

  The machine must be in a safe area (non-IS) with a constant 

speed range of 900 to 3600 RPM. 

 The MCI is NOT approved for use in 

hazardous areas

 

Mount the MCI so the LEDs on the top of the MCI are easily visible

.  If the 

measurement location is higher than eye-level, consider horizontally mounting the 
MCI to the machine.  A radial mounting position, close to the bearing load zone, is 
recommended; although the MCI can also perform its measurements at horizontal, 
vertical, and axial positions. 

 

For earliest detection of machinery problems, you should install MCIs on the 
inboard and outboard bearings on both the driver and driven machines.  If you are 
only installing one MCI per machine, you should install them on the inboard bearing 
on both the driver and driven machine. 

 

The top and side labels of the MCI have barcode labels representing the serial 
number.  This makes it easy to include the MCI in your SKF Microlog Inspector data 
collection ROUTE.  (Contact your SKF representative for details.) 

 

Figure 4. Top View of MCI, Showing Barcode Label. 

 

Before mounting, inspect the location for possible items behind the mounting area, 
such as rotating parts. 

Mounting the MCI 

Important!  Do not use a magnetic mounting base to attach the MCI to the machine.  
The mounting magnet may interfere with the MCI’s operation. 

The MCI can be mounted to the machine using a mounting stud, epoxy, or acrylic 
adhesive bypacs (CMCP 210).  These items are not provided in the MCI kit and must be 
purchased separately. 
If using epoxy, Loctite 454 is the recommended manufacturer.  Follow the epoxy 
manufacturer’s instructions when adhering the MCI sensor to the machine. 

Содержание Machine Condition Indicator

Страница 1: ...ng this product Failure to follow the instructions and safety precautions in this manual can result in serious injury damage to the product or incorrect readings Keep this manual in a safe location fo...

Страница 2: ...on purchasing condition monitoring products services or customer support contact your local SKF sales office General Product Information For general product information i e product data sheet accessor...

Страница 3: ...shed equipment ONE YEAR WARRANTY Products warranted for one 1 year by SKF are as follows all Microlog products and accessories all Microlog Inspector applications including hand held computers all MAR...

Страница 4: ...nter SKF will bear the cost of shipping any replacement Products to Buyer Buyer agrees to pay SKF s invoice for the then current price of any replacement Product furnished to Buyer by SKF if the Produ...

Страница 5: ...O PERSON HAS BEEN AUTHORIZED BY SKF TO MAKE ANY FURTHER OR CONTRARY INDEMNITIES REPRESENTATIONS OR WARRANTIES ON BEHALF OF SKF THE FOREGOING LIMITATIONS AND DISCLAIMERS OF LIABILITY SHALL BE MADE APPL...

Страница 6: ......

Страница 7: ...ndition Indicator Safety Messages 1 Overview 2 How to Activate the MCI and Perform a Self Test 3 How to Select a Mounting Location and Mount the MCI 5 How to Select the MCI s Alarm Mode 6 How to Inter...

Страница 8: ......

Страница 9: ...he device during unexpected situations Use safety equipment Always wear eye protection Non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Do not repair or adj...

Страница 10: ...elocity enveloped acceleration vibration bearing vibration and machine surface temperature Figure 1 MCI Sensor and Magnetic Read Key Once activated the MCI starts taking its measurements every three h...

Страница 11: ...u must apply the read key properly to receive the most accurate response from the MCI IMPORTANT once you activate the MCI it starts to perform its vibration readings every three hours Therefore it s b...

Страница 12: ...st one then the next then the third A change in LED blink sequences prompts you to either apply or remove the read key to issue the desired command Examples of blink sequences are Quick blink 1 blink...

Страница 13: ...l and axial positions For earliest detection of machinery problems you should install MCIs on the inboard and outboard bearings on both the driver and driven machines If you are only installing one MC...

Страница 14: ...with a hex key Using the piloted counter bore spot face the surface until it is smooth and is approximately one inch in diameter Use the tap M8 1 25 or 1 4 28 to hand tap the hole to the desired threa...

Страница 15: ...ation and temperature measurement results are compared to the following default alarm threshold levels which are applicable to most standard machinery running at standard speed between 900 and 3600 RP...

Страница 16: ...1 blink every second You have 4 seconds to remove read key 3 Immediately reapply the read key LEDs change to slower GREEN blinks 2 blinks every 5 seconds Lasts about 10 seconds MCI is in mode and is...

Страница 17: ...is complete How to Interpret and Acknowledge MCI Alarms Alarm Detection and Verification During measurement collection if the MCI detects an alarm condition it automatically verifies the alarm conditi...

Страница 18: ...every five seconds as it has the higher priority After a week passes the red LEDs no longer display and the MCI enters a deep sleep mode In deep sleep mode the MCI is no longer waking up every three...

Страница 19: ...LEDs blink slowly If alarm occurred until RED LEDs blink in a specific blink pattern as described in the preceding table 1 or 2 blinks every 5 seconds Reference the preceding table for alarm blink pat...

Страница 20: ...d make the necessary repairs replacements Use your SKF Microlog Analyzer to analyze and diagnose alarm conditions An enveloped acceleration alarm indicates possible bearing failure Enveloped accelerat...

Страница 21: ...ny functions and must be replaced AMBER 1 blink every 5 sec 15 sec Sensor error The accelerometer or the charge amplifier has failed The MCI must be replaced AMBER 2 blinks every 5 sec 15 sec Internal...

Страница 22: ...SKF Machine Condition Indicator How to Understand Error Codes 14 SKF Machine Condition Indicator User Manual This page intentionally blank...

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