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SKF Machine Condition Indicator 

 

How to Interpret and Acknowledge MCI Alarms 

 

SKF Machine Condition Indicator 

User Manual 

To change from percentage alarm mode back to threshold alarm mode: 

The procedure to re-activate threshold mode is similar to that for activating percentage 
mode.   
 

Read key action 

LED blink 
sequence 
change 

# blinks / 
seconds 

Indicating 

Notes 

1- Apply read key for 
approximately 20 
seconds 

Until LEDs 
change to solid 

GREEN

 

Solid 

Start of alarm 
mode change 

During the 20 seconds, the 
MCI is progressing through its 
activation / alarm status 
procedure 

2 - Immediately 
remove read key 

LEDs change to 
quick 

GREEN

 

blinks 

1 blink every 
second 

 

You have 4 seconds to remove 
read key 

3 - Immediately 
reapply the read key 

LEDs change to 
very slow 

GREEN

 blinks 

1 blink every 5 
seconds 
Lasts about 
10 seconds 

MCI is in 
threshold 
mode 

You have 4 seconds to reapply 
read key 
1 blink every 5 seconds 
indicates threshold alarm 
mode is active 
You may remove the read key 
after slower blinks commence 

 

LEDs change to 
solid 

GREEN

 

Solid 
Lasts about 
10 seconds 

Procedure is 
complete 

 

 

How to Interpret and Acknowledge MCI Alarms 

Alarm Detection and Verification 

During measurement collection, if the MCI detects an alarm condition, it automatically 
verifies the alarm condition by retrying its measurements.  This helps rule out transient 
conditions and false alarms.  When the MCI detects an alarm condition, it goes back to 
sleep for an hour and then wakes up again to retry the measurements.  It can repeat this 
hourly alarm verification process for up to twelve hours (twelve retries) depending on the 
“strength” of the alarm.  For example, if the alarm level is exceeded by only a small 
amount, the MCI may verify the condition for up to twelve hours (12 retries) before it 
displays its red alarm LEDs.  However, if the alarm level is exceeded by a large amount, 
the MCI recognizes this and performs fewer attempts to verify the alarm condition before 
it shows its red alarm LEDs.  Thus, stronger alarms display the red alarm LEDs faster 
than weaker alarms, and all alarms are verified. 

 

To save battery life, the MCI’s vibration measurements must exceed a 

minimum threshold level (.5 gE or 3 mm/s (.17 in/s P)) to validate that 
the machine is running.  If the measured vibration is below these levels, 
the MCI does not proceed with the alarm validation process. 

Содержание Machine Condition Indicator

Страница 1: ...ng this product Failure to follow the instructions and safety precautions in this manual can result in serious injury damage to the product or incorrect readings Keep this manual in a safe location fo...

Страница 2: ...on purchasing condition monitoring products services or customer support contact your local SKF sales office General Product Information For general product information i e product data sheet accessor...

Страница 3: ...shed equipment ONE YEAR WARRANTY Products warranted for one 1 year by SKF are as follows all Microlog products and accessories all Microlog Inspector applications including hand held computers all MAR...

Страница 4: ...nter SKF will bear the cost of shipping any replacement Products to Buyer Buyer agrees to pay SKF s invoice for the then current price of any replacement Product furnished to Buyer by SKF if the Produ...

Страница 5: ...O PERSON HAS BEEN AUTHORIZED BY SKF TO MAKE ANY FURTHER OR CONTRARY INDEMNITIES REPRESENTATIONS OR WARRANTIES ON BEHALF OF SKF THE FOREGOING LIMITATIONS AND DISCLAIMERS OF LIABILITY SHALL BE MADE APPL...

Страница 6: ......

Страница 7: ...ndition Indicator Safety Messages 1 Overview 2 How to Activate the MCI and Perform a Self Test 3 How to Select a Mounting Location and Mount the MCI 5 How to Select the MCI s Alarm Mode 6 How to Inter...

Страница 8: ......

Страница 9: ...he device during unexpected situations Use safety equipment Always wear eye protection Non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Do not repair or adj...

Страница 10: ...elocity enveloped acceleration vibration bearing vibration and machine surface temperature Figure 1 MCI Sensor and Magnetic Read Key Once activated the MCI starts taking its measurements every three h...

Страница 11: ...u must apply the read key properly to receive the most accurate response from the MCI IMPORTANT once you activate the MCI it starts to perform its vibration readings every three hours Therefore it s b...

Страница 12: ...st one then the next then the third A change in LED blink sequences prompts you to either apply or remove the read key to issue the desired command Examples of blink sequences are Quick blink 1 blink...

Страница 13: ...l and axial positions For earliest detection of machinery problems you should install MCIs on the inboard and outboard bearings on both the driver and driven machines If you are only installing one MC...

Страница 14: ...with a hex key Using the piloted counter bore spot face the surface until it is smooth and is approximately one inch in diameter Use the tap M8 1 25 or 1 4 28 to hand tap the hole to the desired threa...

Страница 15: ...ation and temperature measurement results are compared to the following default alarm threshold levels which are applicable to most standard machinery running at standard speed between 900 and 3600 RP...

Страница 16: ...1 blink every second You have 4 seconds to remove read key 3 Immediately reapply the read key LEDs change to slower GREEN blinks 2 blinks every 5 seconds Lasts about 10 seconds MCI is in mode and is...

Страница 17: ...is complete How to Interpret and Acknowledge MCI Alarms Alarm Detection and Verification During measurement collection if the MCI detects an alarm condition it automatically verifies the alarm conditi...

Страница 18: ...every five seconds as it has the higher priority After a week passes the red LEDs no longer display and the MCI enters a deep sleep mode In deep sleep mode the MCI is no longer waking up every three...

Страница 19: ...LEDs blink slowly If alarm occurred until RED LEDs blink in a specific blink pattern as described in the preceding table 1 or 2 blinks every 5 seconds Reference the preceding table for alarm blink pat...

Страница 20: ...d make the necessary repairs replacements Use your SKF Microlog Analyzer to analyze and diagnose alarm conditions An enveloped acceleration alarm indicates possible bearing failure Enveloped accelerat...

Страница 21: ...ny functions and must be replaced AMBER 1 blink every 5 sec 15 sec Sensor error The accelerometer or the charge amplifier has failed The MCI must be replaced AMBER 2 blinks every 5 sec 15 sec Internal...

Страница 22: ...SKF Machine Condition Indicator How to Understand Error Codes 14 SKF Machine Condition Indicator User Manual This page intentionally blank...

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