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SKF Machine Condition Indicator 

How to Interpret and Acknowledge MCI Alarms 
 

10 

SKF Machine Condition Indicator 

 

User Manual 

Once the MCI has verified the alarm, its red LEDs blink in a specific blink pattern 
depending on which measurement is in alarm (see table below) 

for a one week 

duration

Important - to preserve battery life, red alarm LEDs only display for the first 

week after the alarm is verified, therefore, it is imperative that you routinely visually 
check each MCI within a seven day timeframe. 

 

Alarm Type 

Blink Pattern 

LED Duration 

Enveloped Acceleration Alarm 

RED

 blink every 5 seconds 

1 week 

Velocity Alarm 

RED

 blinks every 5 seconds  

1 week 

Temperature Alarm 

RED

 blinks every 5 seconds 

1 week 

Note - A “blink” is observed as a single, quick rotation of the three 
LEDs.  First one, then the next, then the third. 
Note – Below 0 degrees C (32 degrees F), only one LED blinks 
during alarm indication, to preserve battery life. 

 

The MCI will only validate and then signal one alarm at a time.  The three measurement 
parameters are evaluated for alarm in the following order: (1) Enveloped Acceleration, (2) 
Velocity, (3) Temperature.  For example, if both the enveloped acceleration and 
temperature measurements go into alarm, the MCI will signal only the enveloped 
acceleration measurement’s alarm (1 red blink every five seconds) as it has the higher 
priority. 
After a week passes, the red LEDs no longer display and the MCI enters a deep sleep 
mode.  In deep sleep mode, the MCI is no longer waking up every three hours to perform 
its measurements.  When this happens, you must acknowledge the alarm to return the 
MCI back to its normal monitoring state.  How to acknowledge alarms is discussed later in 
this section. 

 

Even after a week passes and the MCI is in deep sleep mode (no longer 

monitoring the machine), you may apply the read key to determine the 
type of alarm (above chart).  The appropriate alarm code will blink for 
about twenty seconds.  Reference the following 

Checking the MCI 

alarm status

 section for details. 

Checking MCI Alarm Status 

At least once a week, visually check the MCI’s alarm status 

You should perform a visual check once a week (minimum) by looking at the MCI and 
confirming the LEDs are not blinking red (indicating an alarm condition).  However, if the 
machine is more critical, you should perform visual checks daily.  As stated above, if you 
fail to check the MCI at least once a week, it is possible to miss an alarm indication. 

At least once a month, use the read key to check all your MCIs’ alarm status 

If you do miss an alarm indication and one or more MCIs enter deep sleep mode (i.e., no 
longer waking up to perform measurements), the only way to note an alarm condition is 
by using the read key.  Therefore, you should use the read key to check all of your MCIs’ 
alarm status at least once a month. 

Содержание Machine Condition Indicator

Страница 1: ...ng this product Failure to follow the instructions and safety precautions in this manual can result in serious injury damage to the product or incorrect readings Keep this manual in a safe location fo...

Страница 2: ...on purchasing condition monitoring products services or customer support contact your local SKF sales office General Product Information For general product information i e product data sheet accessor...

Страница 3: ...shed equipment ONE YEAR WARRANTY Products warranted for one 1 year by SKF are as follows all Microlog products and accessories all Microlog Inspector applications including hand held computers all MAR...

Страница 4: ...nter SKF will bear the cost of shipping any replacement Products to Buyer Buyer agrees to pay SKF s invoice for the then current price of any replacement Product furnished to Buyer by SKF if the Produ...

Страница 5: ...O PERSON HAS BEEN AUTHORIZED BY SKF TO MAKE ANY FURTHER OR CONTRARY INDEMNITIES REPRESENTATIONS OR WARRANTIES ON BEHALF OF SKF THE FOREGOING LIMITATIONS AND DISCLAIMERS OF LIABILITY SHALL BE MADE APPL...

Страница 6: ......

Страница 7: ...ndition Indicator Safety Messages 1 Overview 2 How to Activate the MCI and Perform a Self Test 3 How to Select a Mounting Location and Mount the MCI 5 How to Select the MCI s Alarm Mode 6 How to Inter...

Страница 8: ......

Страница 9: ...he device during unexpected situations Use safety equipment Always wear eye protection Non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Do not repair or adj...

Страница 10: ...elocity enveloped acceleration vibration bearing vibration and machine surface temperature Figure 1 MCI Sensor and Magnetic Read Key Once activated the MCI starts taking its measurements every three h...

Страница 11: ...u must apply the read key properly to receive the most accurate response from the MCI IMPORTANT once you activate the MCI it starts to perform its vibration readings every three hours Therefore it s b...

Страница 12: ...st one then the next then the third A change in LED blink sequences prompts you to either apply or remove the read key to issue the desired command Examples of blink sequences are Quick blink 1 blink...

Страница 13: ...l and axial positions For earliest detection of machinery problems you should install MCIs on the inboard and outboard bearings on both the driver and driven machines If you are only installing one MC...

Страница 14: ...with a hex key Using the piloted counter bore spot face the surface until it is smooth and is approximately one inch in diameter Use the tap M8 1 25 or 1 4 28 to hand tap the hole to the desired threa...

Страница 15: ...ation and temperature measurement results are compared to the following default alarm threshold levels which are applicable to most standard machinery running at standard speed between 900 and 3600 RP...

Страница 16: ...1 blink every second You have 4 seconds to remove read key 3 Immediately reapply the read key LEDs change to slower GREEN blinks 2 blinks every 5 seconds Lasts about 10 seconds MCI is in mode and is...

Страница 17: ...is complete How to Interpret and Acknowledge MCI Alarms Alarm Detection and Verification During measurement collection if the MCI detects an alarm condition it automatically verifies the alarm conditi...

Страница 18: ...every five seconds as it has the higher priority After a week passes the red LEDs no longer display and the MCI enters a deep sleep mode In deep sleep mode the MCI is no longer waking up every three...

Страница 19: ...LEDs blink slowly If alarm occurred until RED LEDs blink in a specific blink pattern as described in the preceding table 1 or 2 blinks every 5 seconds Reference the preceding table for alarm blink pat...

Страница 20: ...d make the necessary repairs replacements Use your SKF Microlog Analyzer to analyze and diagnose alarm conditions An enveloped acceleration alarm indicates possible bearing failure Enveloped accelerat...

Страница 21: ...ny functions and must be replaced AMBER 1 blink every 5 sec 15 sec Sensor error The accelerometer or the charge amplifier has failed The MCI must be replaced AMBER 2 blinks every 5 sec 15 sec Internal...

Страница 22: ...SKF Machine Condition Indicator How to Understand Error Codes 14 SKF Machine Condition Indicator User Manual This page intentionally blank...

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