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Maintenance 

Page 20 

 

EN

Check whether the pressure has been fully 
released by briefly actuating the pressure 
limiting valve. Check the indicator on the 
pressure gauge as you do this. 
 
If you are sure that the pressure has been fully 
released, you can now unscrew the filling hole 
with a suitable tool. 
 

Caution: 

There is a sealing ring under the screw. 
 
Use a funnel with a sieve insert to fill the 
container with lubricant up to the maximum fill 
level marking. 
 
If the container is overfilled (above maximum fill 
line), the excess lubricant must be drained. 
Otherwise, no aerosol can be generated (see 
chapter “Draining lubricant”, page 20). 
 

Make sure that the filling hole is tightly 
closed again after refilling the 
container. 

 
Make sure that the sealing ring is positioned 
correctly before you screw the locking screw 
back in. 
 
 
 
 

Tighten the locking screw, but do not force it. 
Otherwise, the seal could become damaged. 
 
Perform a visual inspection to ensure the 
tightness once the system is put into operation. 
 
 

12.2

 

Changing lubricant 

If you want to change lubricant, pour out the 
previously used lubricant before filling the 
container with the new lubricant. Please read 
the following section about draining the 
lubricant. 
 

Do not mix different lubricants with 
each other if there is no explicit 
approval from SKF. Otherwise, 
damages may result and a 
cumbersome internal cleaning of the 
system will be unavoidable. 

 
Next, fill the container with the new lubricant as 
described in the previous section. 
 
 

12.3

 

Draining lubricant 

The lubricant container has to be 
depressurised before draining 
lubricant. 

 
To depressurise the container, see the 
indications from section “Refilling lubricant, 
page 19”. 
 

To drain the lubricant, use a suitable tool to 
release the drain screw on the underside of the 
container. 
 
Please observe the legal regulations for the 
disposal of lubricants. 
 

Make sure that the drain valve is 
closed again after draining the 
lubricant. 

 
 

12.4

 

Cleaning 

If necessary, the MQL system can be cleaned 
with mild, compatible (non-alkaline, no soap) 
cleaning agents. 
 
For safety reasons, we recommend that you 
disconnect the MQL system from the 
compressed air supply and depressurise the 
container as described in section “Refilling 
lubricant”, page 19. 
 
During cleaning, leave hoses and cables 
connected where possible and close off all 
openings so that no cleaning agent can get 
inside the MQL system. 
 
For normal operation and with use of lubricants 
that are compatible with each other, internal 
cleaning is not necessary. 
 
 
 
 

Содержание LUBRILEAN Vario

Страница 1: ...LUBRILEAN Vario Minimum quantity lubrication system for internal lubrication Operating instructions Version 2...

Страница 2: ......

Страница 3: ...m of action 10 8 3 Structure of the system 12 8 4 Optical fill level display 12 8 5 Electrical fill level indicator 12 8 6 Display and setting of the lubricant flow rate 13 9 Assembly 14 9 1 Connector...

Страница 4: ...directive 98 37 EU must only be used in reference to the EU directive 97 23 EU pertaining to pressure devices only properly and according to the indications contained in the documentation Here the fo...

Страница 5: ...ve 67 548 EU Article 2 Paragraph 2 require agreement and the expressed written consent of SKF LUBRICATION SYSTEMS GERMANY AG to pour these substances into SKF products transport them and or distribute...

Страница 6: ...ting instructions and the local safety regulations All types of fire in the form of open flames sparks cigarette embers etc must not be anywhere near the directed spray or in rooms where the aerosol c...

Страница 7: ...personnel who have first disconnected the power and ensured the system is voltage free CAUTION DANGER OF DEATH Working on MQL systems that have not been disconnected from the power supply and are not...

Страница 8: ...uned to the high demands of the MQL technology applied here Therefore only lubricants offered by SKF must be used If you would like to use other lubricants you should first consult SKF The lubricants...

Страница 9: ...acid ester with additives Viscosity 47 mm s at 40 C Density 0 92 g cm at 20 C Universal applications LubriFluid F100 Synthetic polyol ester with natural fatty oil derivative base with anti oxidizing...

Страница 10: ...on of the lubricant droplet generates a very homogenous aerosol with a very small droplet size Due to the small size the lubricant droplets are very light which therefore requires a very low inertia T...

Страница 11: ...erf llt overfille d 120 40 bar 2 140 20 psi 100 6 60 4 80 40 10 8 20 2 bar 8 140 10 120 psi 60 4 100 6 80 P01 V01 V02 Q01 V03 Q02 V04 S01 50 20 10 30 40 90 70 60 80 100 V05 B01 245 10 0 21 25 191 5 20...

Страница 12: ...justable To open the valve pull the rotary knob out in the direction away from the system hold it in this position and then turn it clockwise To close it pull the knob and turn it anti clockwise The c...

Страница 13: ...is attached to the side of the aerosol container The level of the float in the glass pipe shows the flow rate of the particular lubricant Note The float is always read using its horizontal diameter Fi...

Страница 14: ...tlets no 1 Fig 1 which are set up as a plug and socket connection for hoses with an outside diameter of 12 mm Only pneumatic hoses may be used that are suited for an operating pressure of at least 10...

Страница 15: ...receiving socket The aerosol lines should be exposed to as few vibrations and oscillations as possible The aerosol routing should exhibit a continuous incline towards the machine Downward bends should...

Страница 16: ...valves can be removed 9 3 Compressed air connection Before connecting your MQL system to the compressed air supply make sure that the main air valve is closed The MQL system LUBRILEAN Vario is equippe...

Страница 17: ...gy necessary for generating aerosol from the compressed air supplied to the system The system is functional at least 6 bar of primary pressure and able to generate an aerosol suitable for most lubrica...

Страница 18: ...r of the tool visible on the panel 6 Adapt the aerosol mixture and the aerosol quantity to the processing procedure until the processing result satisfies your requirements We recommend that you make a...

Страница 19: ...equires little maintenance To ensure perfect functioning and avoid hazards from the outset you should however regularly check all connections as well as functions All advanced work beyond what is desc...

Страница 20: ...ase read the following section about draining the lubricant Do not mix different lubricants with each other if there is no explicit approval from SKF Otherwise damages may result and a cumbersome inte...

Страница 21: ...he interior of the MQL system yourself The disassembly of the lubrication container or other parts of the MQL system is not permitted and renders all warranty claims null and void Moreover this can re...

Страница 22: ...f lubricants not approved by SKF Use only lubricants approved by SKF The system produces no aerosol The system is defective or maladjusted Contact our service department The aerosol transport lines ar...

Страница 23: ...r minimal quantity lubrication The tool has an unsuitable intake and a very small cooling channel Use only the tools suited for minimal quantity lubrication No aerosol is applied to the tool For small...

Страница 24: ...ivation and direct contact It is recommended that the lubricant be drained for extended shutdown periods 14 2 Permanent shutdown If you want to shut down the MQL system permanently please observe the...

Страница 25: ...422 W 235 D 250 Enlarging the casing dimensions with protruding attachments without connections mm H 422 W 235 D 250 Weight kg 9 8 Compressed air Max primary pressure bar 10 Min primary pressure bar...

Страница 26: ...Technical Data Page 26 EN...

Страница 27: ...Notes EN...

Страница 28: ...Notes EN...

Страница 29: ...Notes EN...

Страница 30: ...Notes EN...

Страница 31: ......

Страница 32: ...Systems Germany AG Motzener Stra e 35 37 12277 Berlin Postfach 970444 12704 Berlin Telefon 49 30 7 20 02 0 Fax 49 30 7 20 02 111 E Mail lubrication germany skf com WWW www skf com schmierung 951 130 2...

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