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Start-up  

Page 

19 

 

EN

11 Start-up 

Starting up the MQL system includes a 
functional check and adjustment of the 
operating parameters. 
 
The start-up procedure is as follows: 
 
1.

 

Before start-up, check that the housing of 
the equipment cabinet and all connections 
are fixed firmly into place. 

 
2.

 

Check that there is enough lubricant in the 
lubricant container. 

 
3.

 

Check that whether compressed air is 
supplied. 

 
4.

 

Adjust the operating parameters as 
described in the previous chapter. 

 
5.

 

Start up the system. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

12 Maintenance 

Maintenance tasks must only be 
performed by appropriately qualified 
and trained technical personnel. 

 

Maintenance tasks must only be 
performed on an MQL system that has 
been disconnected from the power 
supply by the appropriate personnel 
and put in a voltage-free state. 
Working with a system that is not in a 
voltage-free state can result in bodily 
injury to persons. 

 

The lubricant container may be 
pressurized. It must therefore be 
depressurized before installation, 
repair or maintenance tasks. 

 
The SKF MQL system L

UBRI

L

EAN

®

 Vario requires 

little maintenance. To ensure perfect functioning 
and avoid hazards from the outset, you should, 
however, regularly check all connections as well 
as functions. 
 

All advanced work beyond what is 
described in these instructions must 
only be performed by authorised SKF 
service personnel. 

 
 
 
SKF LUBRICATION SYSTEMS GERMANY AG 
assumes no liability for damages of all types 
resulting from improper servicing of the MQL 
system. 
 
 

12.1

 

Refilling lubricant 

Only lubricants supplied by SKF must 
be used. Please note that we provide 
no guarantee for damages resulting 
from the use of lubricants that are not 
expressly approved by us in writing 
with respect to the device 
compatibility and transportability. 

 

The lubricant container has to be 
depressurised before refilling with 
lubricant. 

 
In order to depressurise the container, first close 
the main valve and then disconnect the MQL 
system from the compressed air line. 
 
Wait until the pressure is discharged through 
the aerosol outflows in the direction of the tool 
as long as this path is not closed off by a ball 
valve or similar. If this is the case, the 
depressurisation occurs only via the relief 
position of the main valve. 
 
Please note that the valve has to be opened 
using the machine controller. 

Содержание LUBRILEAN Vario

Страница 1: ...LUBRILEAN Vario Minimum quantity lubrication system for internal lubrication Operating instructions Version 2...

Страница 2: ......

Страница 3: ...m of action 10 8 3 Structure of the system 12 8 4 Optical fill level display 12 8 5 Electrical fill level indicator 12 8 6 Display and setting of the lubricant flow rate 13 9 Assembly 14 9 1 Connector...

Страница 4: ...directive 98 37 EU must only be used in reference to the EU directive 97 23 EU pertaining to pressure devices only properly and according to the indications contained in the documentation Here the fo...

Страница 5: ...ve 67 548 EU Article 2 Paragraph 2 require agreement and the expressed written consent of SKF LUBRICATION SYSTEMS GERMANY AG to pour these substances into SKF products transport them and or distribute...

Страница 6: ...ting instructions and the local safety regulations All types of fire in the form of open flames sparks cigarette embers etc must not be anywhere near the directed spray or in rooms where the aerosol c...

Страница 7: ...personnel who have first disconnected the power and ensured the system is voltage free CAUTION DANGER OF DEATH Working on MQL systems that have not been disconnected from the power supply and are not...

Страница 8: ...uned to the high demands of the MQL technology applied here Therefore only lubricants offered by SKF must be used If you would like to use other lubricants you should first consult SKF The lubricants...

Страница 9: ...acid ester with additives Viscosity 47 mm s at 40 C Density 0 92 g cm at 20 C Universal applications LubriFluid F100 Synthetic polyol ester with natural fatty oil derivative base with anti oxidizing...

Страница 10: ...on of the lubricant droplet generates a very homogenous aerosol with a very small droplet size Due to the small size the lubricant droplets are very light which therefore requires a very low inertia T...

Страница 11: ...erf llt overfille d 120 40 bar 2 140 20 psi 100 6 60 4 80 40 10 8 20 2 bar 8 140 10 120 psi 60 4 100 6 80 P01 V01 V02 Q01 V03 Q02 V04 S01 50 20 10 30 40 90 70 60 80 100 V05 B01 245 10 0 21 25 191 5 20...

Страница 12: ...justable To open the valve pull the rotary knob out in the direction away from the system hold it in this position and then turn it clockwise To close it pull the knob and turn it anti clockwise The c...

Страница 13: ...is attached to the side of the aerosol container The level of the float in the glass pipe shows the flow rate of the particular lubricant Note The float is always read using its horizontal diameter Fi...

Страница 14: ...tlets no 1 Fig 1 which are set up as a plug and socket connection for hoses with an outside diameter of 12 mm Only pneumatic hoses may be used that are suited for an operating pressure of at least 10...

Страница 15: ...receiving socket The aerosol lines should be exposed to as few vibrations and oscillations as possible The aerosol routing should exhibit a continuous incline towards the machine Downward bends should...

Страница 16: ...valves can be removed 9 3 Compressed air connection Before connecting your MQL system to the compressed air supply make sure that the main air valve is closed The MQL system LUBRILEAN Vario is equippe...

Страница 17: ...gy necessary for generating aerosol from the compressed air supplied to the system The system is functional at least 6 bar of primary pressure and able to generate an aerosol suitable for most lubrica...

Страница 18: ...r of the tool visible on the panel 6 Adapt the aerosol mixture and the aerosol quantity to the processing procedure until the processing result satisfies your requirements We recommend that you make a...

Страница 19: ...equires little maintenance To ensure perfect functioning and avoid hazards from the outset you should however regularly check all connections as well as functions All advanced work beyond what is desc...

Страница 20: ...ase read the following section about draining the lubricant Do not mix different lubricants with each other if there is no explicit approval from SKF Otherwise damages may result and a cumbersome inte...

Страница 21: ...he interior of the MQL system yourself The disassembly of the lubrication container or other parts of the MQL system is not permitted and renders all warranty claims null and void Moreover this can re...

Страница 22: ...f lubricants not approved by SKF Use only lubricants approved by SKF The system produces no aerosol The system is defective or maladjusted Contact our service department The aerosol transport lines ar...

Страница 23: ...r minimal quantity lubrication The tool has an unsuitable intake and a very small cooling channel Use only the tools suited for minimal quantity lubrication No aerosol is applied to the tool For small...

Страница 24: ...ivation and direct contact It is recommended that the lubricant be drained for extended shutdown periods 14 2 Permanent shutdown If you want to shut down the MQL system permanently please observe the...

Страница 25: ...422 W 235 D 250 Enlarging the casing dimensions with protruding attachments without connections mm H 422 W 235 D 250 Weight kg 9 8 Compressed air Max primary pressure bar 10 Min primary pressure bar...

Страница 26: ...Technical Data Page 26 EN...

Страница 27: ...Notes EN...

Страница 28: ...Notes EN...

Страница 29: ...Notes EN...

Страница 30: ...Notes EN...

Страница 31: ......

Страница 32: ...Systems Germany AG Motzener Stra e 35 37 12277 Berlin Postfach 970444 12704 Berlin Telefon 49 30 7 20 02 0 Fax 49 30 7 20 02 111 E Mail lubrication germany skf com WWW www skf com schmierung 951 130 2...

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