background image

-51-

氣缸

1

Cylinder1

控制鈕扣後擋開關

(AC403)

Control the button back guard (AC403). 

氣缸

2

Cylinder2

控制送鈕撥爪旋轉

(AC035)

Control the turning of the feeding plate (AC035).

氣缸

3

Cylinder3

控制鈕扣夾爪開關

(AC402)

Control the button clamp (AC402).

氣缸

4

Cylinder4

控制送鈕撥爪上下

(AC404)

Control the button plate up down (AC404).

氣缸

5

Cylinder5

控制旋轉軸上下

(AC400)

Control the turning bar up down (AC400).

氣缸

6

Cylinder6

控制旋轉軸前後

(AC501)

Control the turning bar forward backward (AC501). 

氣缸

7

Cylinder7

控制左右後擋開關

(AC401)

Control the left/ right/ back guard (AC401).

氣缸

8

Cylinder8

控制鈕扣前擋開關

(AC403)

Control the button forward guard (AC403).

氣缸

9

Cylinder9

控制送鈕旋轉軸旋轉

(AC500)

Control the feeding turning bar (AC500).

氣缸

10

Cylinder10

控制鈕扣前後射扣

Control to blow buttons forward backward

紅燈 閃燈

次 數

Red LED 

Blinking

說明

DESCRIPTION

故障排 除

TROUBLESHOOTING

01

溫度 感測 元件發生 故障時 ,

MCU

會偵 測出不符合規格之溫

度,此時

MCU

則判定為感測 元 件

異 常,

Motor 

不 再啟動。

Awhen temperature sensor fails, 
MCU will detect that the 
temperature does not meet 
specifications, thus MCU is 
judged to be abnormal, and the 
Motor will not start.

步驟

1: 

關 閉電 源 後,再重新 開啟電 源。

Step1:Turn off the power,and turn on the 

power again. 

步驟

2: 

故障無法排除, 請更換 控制基板。 

Step2:If faults cannot be solved, please 

replace the control board.  

02

檢知

Bulk voltage

發生最 大 值時 ,

Motor 

不再啟動。

When detector Bulk voltage 
detector reaches maximum, 
Motor will not start.

步驟

1: 

確 認輸 入 電壓是否異常過高

(

280Vac)

Step1:Confirm if the input voltage is 

abnormally high (280Vac). 

步驟

2: 

故障無 法排除,請更換 控制基 板。

Step2:If fault can not be solved, replace the 

control board. 

04

(

值≧

20A

時 

(1) When Motor controller detects 

the current value  

≧ 

20A

(2) V bulk

電壓大 於

470Vdc

Motor 

不再啟動。

(2) V bulk voltage is greater than 

470Vdc, Motor will not start. 

1) 

控 制器檢 知

Motor

運轉 電流

步驟

1: 

檢 查負 載 是否過大?或機構 大心卡住? 

Step1:Check if the load is too large or main 

shaft is stuck. 

步驟

2: 

更 換控制 器。

Step2:Turn off the power,and turn on the 

power again. 

步驟

3: 

故 障仍無 法排除 ,更換馬達。

Step3:During motor abnormal stop 

protection period, within the fault LED 
flashes 5 times in 5 seconds 

05

馬達

encoder

訊號因斷線或損 毀,

導致

MCU

偵測發生異常,

Motor

再 啟動。

步驟

1: 

馬 達

encoder 

訊號線 是否斷線或損

毀。

Step1:Check if motor cable is disconnected 

or damaged. 

步驟

2: 

故 障仍無 法排除 ,更換馬達。 

Step2:If fault can not be solved, please 

replace the motor. 

06

IGBT

ON/OFF

動作,呈現近 似

Sin 

wave

波形 控制

Motor

運轉及動作

電 流 ,在

Switch

動作頻繁及負 載

電流 通過, 形成熱損增加 與溫度

上升。

IGBT shows a similar Sin wave 
form controlling Motor and 
operating  current by the ON / 
OFF operation, the temperature 
rises and heat loss increases by 
frequently switching and load 
current passing.

步驟

1: 

檢 查是 否 負載過大?或運轉 時間過長?

Step1:Check if the load is too large or under 

long time running. 

 

步驟

2: 

關 閉電 源 後,再重新 開啟電 源

Step2:Turn off the power,and turn on the 

power again.

步驟

3: 

故 障無 法 排除,請更換控制基 板。

Step3: If the fault can not be solved, replace 

the control board. 

Содержание 700Q

Страница 1: ...700Q 988Q...

Страница 2: ......

Страница 3: ......

Страница 4: ......

Страница 5: ...TENING EQUIPMENT 15 HOW TO OPERATE THE NEW MACHINE 16 LUBRICATION AND DRAINAGE 16 THREADING 18 ADJUST THREAD TENSION 20 REPLACE THE NEEDLE 23 ADJUST THE STITCH LENGTH 23 ADJUST THE DIFFERENTIAL FEED R...

Страница 6: ...TOMATIC SENSOR 37 CONTROL BOX SPECFICATION 37 CONTROL BOX SETTING 38 LIGHTENING OF THE OPERATION ENVIRONMENT 42 CONDITION OF ALL OPERATORS 43 MAINTENANCE 43 TROUBLESHOOTING 44 CONTROL BOX TROUBLESHOOT...

Страница 7: ...h Consider environment s safety may be caught in moving parts Wear object cause 1...

Страница 8: ...2...

Страница 9: ...3...

Страница 10: ......

Страница 11: ...5...

Страница 12: ...6...

Страница 13: ...7...

Страница 14: ...2 Fig 2 Safety protection device and Safety protection device Fig 2 2 1 Fig 1 8 3...

Страница 15: ...4 To move the sewing machine please follow the figure shows Using left hand to hold the front machine cover body and right hand to hold the bottom plate to move Please wear safety shoes while moving...

Страница 16: ...5 Fig 5 1 Description 1 747 Q 514 M 2 2 4 CT 7 1 Thread numbers Four types 737 747 757 767 2 Machine type 3 Sewing type Chart1 1 737 747 757 767 2 3 1 TYPE 504 512 514 516 514 401 PATTERN 8 10 1 Chart...

Страница 17: ...under 82 dB Stitch Length 4 5 6 mm Stroke of the needle bar 24 3 0 2 mm Presser Foot Lift 5 5mm Presser Foot Pressure 5kg Feed Dog Height over the plate 0 7 0 9mm Needle for Use DCX27 Feed Dog Transmi...

Страница 18: ...1 2 3 4 5 6 6 1 Lifting lever Fig 6 2 Presser toot 3 Control box 4 Thread stand 5 Oil gauge window 6 Pulley Hand Wheel 6 Fig 6 12...

Страница 19: ...1 7 1 While moving the sewing machine after opening the box please do not hold the below side of the cloth cover Fig 7 7 Fig 7 13 INSTALLATION 50 50...

Страница 20: ...the attached table cut out diagram and the parts list to orderly assemble the machine base supporter and plastic oil tank Fig 8 2 8 8 Fig 8 14 3 Assemble the waste disposal set and the thread stand F...

Страница 21: ...and the presser foot pedal to he right side Fig 10 10 Fig 10 LIGHTENING EQUIPMENT 15 LED 11 Thoughtful lightening equipment is deigned for the operators Non heating and long life LED lamps are adopted...

Страница 22: ...r looper shaft before starting operating a new machine or a long idling machine Fig 12 1 12 1 ESSO 32 MO BIL 10 2 LUBRICATION AND DRAINAGE 12 Fig 12 16 HOW TO OPERATE THE NEW MACHINE 1 Please operate...

Страница 23: ...to extend the term of usage please replace the oil after the first four week and then replace it every four months 3 To extend the usage term this machine has equipped an oil filter Please disassemble...

Страница 24: ...14 Fig 14 THREADING Follow the procedures for threading Wrong threading may cause thread breaking stitch skipping puckering or unexpected sewing 1 For three thread only 737 Fig 15 1 737 15 15 Fig 15 1...

Страница 25: ...16 Fig 16 2 For four thread only 747 Fig 16 2 747 16 19 3 For five thread only 757 Fig 17 3 757 17 17 Fig 17...

Страница 26: ...the nuts clockwisely will increase the thread tension Otherwise the thread tension will be decreased 1 Thread tension adjusting nuts Fig19 1 The first adjusting nut controls double chain stitch threa...

Страница 27: ...set to 504 512 or 514 move the threading part to the lowest part When the sewing type is 516 move the threading part and to the highest point 2 The direction indicates to increase the needle thread le...

Страница 28: ...2 Adjust fixed thread guide plate and as the following The direction is for more thread in sewing seam and the direction is for less thread in sewing seam 1 1 1 2 1 1 1 2 21 Fig 21 4 22 1 2 3 4 Chain...

Страница 29: ...stitch length is adjusted according to the fabrics the differential ratio or other factors Keep pressing the button and turn the pulley till the button is locked Then release the button after reaching...

Страница 30: ...t Adjust the adjusting rod downward will shrink the fabric whereas move it upward will extend the fabric Tighten the adjusting nut after the adjustment finishes Fig 25 Table3 1 25 3 24 ADJUST THE DIFF...

Страница 31: ...d 2 Loosen the nut and move the connecting rod upward and downward To increase the differential feed ratio move the connecting rod to direction To decrease it move the connecting rod to 3 After adjust...

Страница 32: ...to its original position Test if the upper and the lower trimmer can cut the thread exactly and then tighten the screw 2 Replace the lower trimmer 1 Loosen the screw and move the lower trimmer holder...

Страница 33: ...r to the left and then tighten the screw a little 3 Loosen the screw and move the upper trimmer holder left or right till reaching the desired width Then tighten the screw 4 Loosen the screw to return...

Страница 34: ...ver back and seal it 1 29 2 1 2 3 29 Fig 29 ADJUST THE PRESSER FOOT Adjust the presser toot position Fig 30 1 Release the pressure spring of the presser foot and the screw of the presser foot 2 Move t...

Страница 35: ...well as the bottom of the presser foot touches the needle plate flatly 2 Loosen the nut and press the pull rod in order to rise the presser foot from the needle plate in about 5 0 5 5 mm Then adjust...

Страница 36: ...3 Loosen the screw and move the differential feed dog up and down in order to keep the teeth side over the needle plate about 0 7 0 9mm Then tighten the screw 30 ADJUST THE FEED DOG 32 Fig 32 2 33 1...

Страница 37: ...0 5mm 34 31 34 Fig 34 THE RELATIONSHIP BETWEEN NEEDLE AND LOOPER 1 The relationship between the needle and the upper looper When the upper looper moves to the leftest point the distance from the loope...

Страница 38: ...of the needle should be about 3 7 3 9mm For double needles model the distance is from the lower looper tip to the middle line of the left needle Fig 36 32 36 Fig 36 2 0 0 05 mm 37 2 middle line of the...

Страница 39: ...he relationship between the needle and the chainstitch looper When the chainstitch looper moves to the leftest point the distance from the chainstitch looper pin to the middle line of the needle is 1...

Страница 40: ...nce of the changed needle number is too large or there is necessary to adjust the front rear movement amount a of the chainstitch looper please follow the steps below to adjust 1 Open the sealed cover...

Страница 41: ...2 Fig 42 41 Fig 41 ADJUST THE ELECTRIC EYE SENSOR 1 Parallelize the electric eye sensor with the work table and fasted the screw 2 Turn on the power and then the power light of the sensor is green and...

Страница 42: ...r several times If it works regularly it indicates the adjustment is completed and can start sewing 6 The sensor follows the electro optical reflection Thus if sewing the following clothing it may cau...

Страница 43: ...ing Current Servo Motor 2 Input Voltage AC 200V 240V 3 Input Frequency 50Hz 60Hz 4 Output Power 350W 5 Output Torsion 0 577N m at 6000rpm 6 Maximum RPM 6000rpm 7 Minimum RPM 200rpm 8 RPM Speed Time Le...

Страница 44: ...ng counterclockwise to the end and at 5000rpm when turning clockwise to the bottom To amend the maximum motor speed you need to open the case first to set the DIP switch settings and then adjust the s...

Страница 45: ...X ON 0 5000rpm ON ON X ON 0 6000rpm CT VT CT VT mode DIP 1 Speed Switch DIP 2 Speed Switch DIP 3 Upper Lower needle positioning DIP 4 VT Auto VT Remarks OFF OFF X OFF 0 3000rpm OFF ON X OFF 0 4000rpm...

Страница 46: ...ounter clockwise direction would decrease the sewing speed Front air suction adjustment switch Rear air suction adjustment switch Speed controller socket 2 VR 1 DIP 4 SETUP ON a 7 2 Front Rear suction...

Страница 47: ...00rpm 3 Product Illustration 1 Product main function and protecting function This product is operated with digital AC servo motor driving system controlled digitally to facilitate user operation along...

Страница 48: ...ms Lighting specification DC12V 40mA Solenoid valve specifications 24V 80mA Solenoid Specifications 24V 4 2A within 100ms 3 Notes a Remove power supply when performing following actions Installing the...

Страница 49: ...ly realize the meanings of all warning tags 4 Realize and be familiar with how to operate this machine 5 Operators have to keep well mental status 6 Operators shall wear appropriate and proper working...

Страница 50: ...aint mark of the oil level gauge 3 3 Keep the machine and the operation table clean 4 4 Clean the fiber on the filter net of the hand wheel Weekly 1 1 Keep the power cords looking clean and neat 2 2 K...

Страница 51: ...Q A 1 2 Q The small spring of tension adjustment does not function A 1 If the small spring does not function pull it to be more tightened Note The broken thread will happen if pull the spring too tigh...

Страница 52: ...g position of the right looper seat adjust the movement path of the looper When the right looper descends decrease the descending amount from left needle to right needle 4 The Skipping Stitch of Left...

Страница 53: ...touches the right looper or not Then adjust the height of the needle position or the moving position of the right looper Q A 0 2mm Q The ejector plate is too close A The ejector plate inside must lea...

Страница 54: ...A Q Incorrect adjustment of the presser foot spring A Adjust the presser foot flexibility to fit the fabric Q A Q The knife is worn A Sharpening the knife or changing a new one Q The differential rat...

Страница 55: ...NK26 Q Sound of fabric Plate A 1 Adjust the screw to the proper positon 2 Adjust Nk26 of KB06E to stablize the side cover of the fabric plate cover Q A Q The main shaft is loose and has noise A Clean...

Страница 56: ...t from the pump A 1 Relock it to the correct position 2 Reassemble the gear of the pump to the main shaft and adjust the position Q A 1 2 3 4 Q Upper mechenism does not splash the oil A 1 Clean the li...

Страница 57: ...tor 2 V bulk voltage is greater than 470Vdc Motor will not start 1 Motor 1 Step1 Check if the load is too large or main shaft is stuck 2 Step2 Turn off the power and turn on the power again 3 Step3 Du...

Страница 58: ...mechanical part 2 Step2 Turn off the power and turn on the power again 3 Step3 If the fault can not be solved replace the control board Permanent Bright When the motor is blocked due to spare part dam...

Страница 59: ...53 TABLE CUT OUT 49 Fig 49 FOR 700Q 988Q...

Страница 60: ...54 50 Fig 50...

Страница 61: ...55 TABLE CUT OUT 51 Fig 51...

Страница 62: ...56 52 Fig 52...

Страница 63: ...57...

Страница 64: ...700Q 988Q SEP 2012 700Q 988Q...

Отзывы: