background image

to  determine  whether  routine  maintenance 

procedures are required. The operator  can  only 

carry  out  the  routine  maintenance  items 

specified in this Manual. 

 

Please  refer  to  the  list  of  machine  and  parts. 

Check  for  any  changed,  damaged,  loosened  or 

missed parts in each item and location. 

 

The  damaged  or  altered  machine  should  be 

banned from using. Mark and stop the machine 

if any damage is found or is different from the 

status as delivered. 

 

Only the qualified  maintenance technicians can 

repair  the  machine  according  to  the 

manufacturer’s 

regulations. 

After 

the 

maintenance, the operator must perform another 

pre-operational inspection before function test. 

 

According  to  the  requirements  set  forth  in  the 

manufacturer’s  regulations  and 

Duty  Manual

regular  maintenance  inspections  should  be 

performed  by  the  qualified  maintenance 

technicians. 

 

Symbol Description 

Use  the  following  symbols  in  this  Manual  to 
help  express  the  relevant  meanings  in  the 
instructions. 

 

It  means  the  needed  tools  to 

implement this procedure.

 

 

 

 

It  means the needed  new parts to 

implement this procedure. 

 

Pre-operational Inspection 

 

Ensure  the  Operation  Manual  and 

Maintenance  Manual  are  in  good 

conditions, easy to read, and stored in the 

storage box on the platform. 

 

Make  sure  all  the  labels  are  legible  and 

appropriately  located.  Please  refer  to  the 

“Labeling” section. 

 

Check whether the hydraulic oil leaks and 

oil  level  is  appropriate.  Please  add  oil  as 

needed. 

 

Check  whether  the  storage  battery  liquid 

leaks  and  liquid  level  is  suitable.  Please 

add distilled water as needed. Please refer 

to "Operation Instructions". 

 

Inspection on Parts 

Inspect  whether  any  of  the  following  parts  or 

areas  are  damaged,  and  whether  there  are  any 

improperly  installed,  loosened  or  missed  parts 

and unauthorized changes: 

 

 

Electrical components, wirings and cables 

 

Hydraulic power unit, fuel tank, connector, 

hose, hydraulic cylinder and valve block 

 

Storage battery pack and its connection 

 

Driving motor and brake apparatus 

 

Manual brake release valve 

 

Tire 

 

Safety rod 

 

Limit switch and horn 

 

Alarms and indicator lamps 

 

Nuts, bolts and other fasteners 

 

Platform entrance 

 

Pit-hole protector 

 

Extended zone of platform 

 

Pivot of scissors arm and fastener 

 

Platform joystick 

 

Inspection on Machine 

Inspect the whole machine to find: 

 

 

Crack in a weld joint or structural part 

 

Machine dent or damage 

 

Severe rust, corrosion, or oxidation 

 

Ensure  that  all  the  structural  parts  and 

other  key  components  are  complete,  and 

all  the  relevant  fasteners  and  pins  are 

correctly  positioned  and  securely 

tightened. 

 

Prop  up  the  side  column  of  platform  and 

install safety pin with wirerope 

 
Inspection on Hydraulic Oil Level 

 
 
 

Keeping the hydraulic oil in the right oil level is 

critical to machine work. If the hydraulic oil is 

in  an  improper  oil  level,  it  will  damage  the 

hydraulic  parts.  Through  daily  inspection,  the 

inspector  can  determine  the  changes  of 

hydraulic  oil  level,  which  can  indicate  the 

15

GTJZ0608 & GTJZ0808 & GTJZ1012 & GTJZ1212 & GTJZ0612 & GTJZ0812 

Operation Manual

Содержание GTJZ0608

Страница 1: ...0800 222 111 sales elevatedaccess co nz 021 500 486 www elevatedaccess co nz GTJZ0608 GTJZ0808 GTJZ1012 GTJZ1212 GTJZ0612 GTJZ0812 Operation Manual ...

Страница 2: ... 15 Inspection on Machine 15 Inspection on Hydraulic Oil Level 15 Inspection on Storage battery 16 Function Test 17 Test Preparation 17 Ground Controller 17 Test Emergency Stop 17 Lifting function test 18 Test Emergency Lowering Function18 Platform Controller 18 Test Emergency Stop 18 Test Horn 18 Test Enabling Switch 18 Test rising lowering function 19 Test the Steering 19 Test Drive and Brake Fu...

Страница 3: ...xtended platform kg 120 120 Allowable quantity of people working on the platform Person 2 indoor 1 outdoor 2 indoor Wheel base m 1 85 1 85 Wheel span m 0 81 0 81 Turning radius Internal wheel m 0 0 External wheel m 2 1 2 1 Maximum allowable yawing force N 400 indoor 200 outdoor 400 indoor Control voltage DC V 24 24 Platform dimensions Length m 2 25 2 25 Width m 0 81 0 81 Tire size Diameter mm 380 ...

Страница 4: ...tretches mm 22 22 Total weight For indoor outdoor use kg 2070 2490 Design dimension Maximum platform height m 6 3 8 1 Maximum working height m 8 3 10 1 Maximum horizontal extension m 0 9 0 9 Maximum bearing capacity kg 550 450 Maximum bearing capacity of extended platform kg 120 120 Allowable quantity of people working on the platform Person 2 indoor 1 outdoor 2 indoor 1 outdoor Wheel base m 1 85 ...

Страница 5: ...1 15 Height Folded railings m 1 86 1 98 Height Unfolded railings m 2 48 2 60 Ground clearance mm 100 100 Ground clearance Pit protection device stretches mm 22 22 Total weight Indoor use only kg 2380 2615 Total weight For indoor outdoor use kg 2570 2900 Design dimension Maximum platform height m 10 11 9 Maximum working height m 12 13 9 Maximum horizontal extension m 0 9 0 9 Maximum bearing capacit...

Страница 6: ...DC V 24 24 Maximum noise for normal working dB 72 72 Traveling speed Off running status km h 0 3 2 0 3 2 Lifting status km h 0 0 8 0 0 8 Gradeability 25 25 Lifting lowering time s 55 42 No load 65 48 No load Maximum allowable wind speed m s 0 indoor 12 5 Gale Level 6 0 indoor 12 5 Gale Level 6 Maximum allowed inclined angle Front and rear 3 Left and right 1 5 Front and rear 3 Left and right 1 5 4 ...

Страница 7: ...middle insert 10 Level switch 11 Warning light 12 Steering wheel 13 Protection mechanism of pot hole 14 LCD reading device 15 Ground controller 16 Rear wheel 17 Transport fastening position 18 Entrance ladder transport fastening position 19 Emergency drop handle 20 Power off switch 21 Battery charger 22 Charging plug 23 Manual braking relief valve 24 Platform plug 5 GTJZ0608 GTJZ0808 GTJZ1012 GTJZ...

Страница 8: ...insert 10 Level switch 11 Warning light 12 Steering wheel 13 Protection mechanism of pot hole 14 LCD reading device 15 Ground controller 16 Rear wheel 17 Manual braking relief valve 18 Transport fastening position 19 Entrance ladder transport fastening position 20 Emergency drop handle 21 Power off switch 22 Battery charger 23 Charging plug 24 Platform plug 6 GTJZ0608 GTJZ0808 GTJZ1012 GTJZ1212 GT...

Страница 9: ... machine operating Classification of Hazards The symbols colors and marks used in product labeling of Hunan SINOBOOM Heavy Industry Co Ltd are meant as follows Safety warning mark It is used to prompt potential personal injuries Observe all safety prompts behind this mark for the purpose of avoiding personal injuries or death Red mark It is used to prompt the urgent hazardous cases if not avoided ...

Страница 10: ...chine comes into contact with a live wire The person on the ground or platform must not touch or operate the machine before the power is cut off Do not use the machine as ground electrode during welding operation Hazard of Tip over The personnel equipment and materials on the platform should not exceed the maximum carrying capacity of the platform GTJZ0608 Maximum bearing capacity of platform Retr...

Страница 11: ...330kg Extension of platform only limited to extension part 120kg GTJZ1012 Maximum bearing capacity of platform Retraction of platform 320kg Extension of platform only limited to platform 200kg Extension of platform only limited to extension part 120kg GTJZ1212 Maximum bearing capacity of platform Retraction of platform 320kg Extension of platform only limited to platform 200kg Extension of platfor...

Страница 12: ... surface area of platform or load Increasing the area exposed to wind will reduce the machine stability When the machine retracts be careful and slow down when the machine is moving on uneven terrain with crushed stone unstable or smooth surface near cave mouth and steep slope Do not drive the machine on the slope that exceeds the maximum gradeability of the machine The 30 17 25 14 of the maximum ...

Страница 13: ... a crane Do not push the machine or other objects with the platform Do not let the platform touch the adjacent object Do not bind the platform on the adjacent object Do not put the load outside the platform Do not operate the machine when the left and right side doors are opened Do not lower the platform with the platform controller when the platform gets caught or stuck or is obstructed by other ...

Страница 14: ...rea Limit travel speed according to ground conditions crowding degree gradient personnel location and any other factors that may cause a collision Do not operate the machine on any crane or mobile elevated line unless the crane controller has been locked or precautions have been taken against any potential collision Do not have dangerous or careless driving during machine operating Hazard of Smash...

Страница 15: ... Doors at both sides of underframe must be closed and locked when in operation Safety of Welding Lead through the Platform Read understand and comply with all warnings and descriptions along with the power plant It is allowed to connect the welding lead or the cable only after turning off the power plant It is allowed to weld only after connecting the welding cable properly Lock after Each Usage 1...

Страница 16: ...ht of each storage battery must reach 33kg Hazard during Lifting During lifting the storage battery please use the appropriate number of people and lifting methods Pre operational Inspection Do not operate unless You have mastered and practiced the safe machine operating rules stated in this Manual 1 Avoid dangerous situations 2 Always perform the pre operational inspection Learn and understand th...

Страница 17: ...appropriate Please add oil as needed Check whether the storage battery liquid leaks and liquid level is suitable Please add distilled water as needed Please refer to Operation Instructions Inspection on Parts Inspect whether any of the following parts or areas are damaged and whether there are any improperly installed loosened or missed parts and unauthorized changes Electrical components wirings ...

Страница 18: ...lectrolyte or damaged cable and wiring may cause damage to parts and dangerous conditions Hazard of electric shock contact with electrical circuits can cause death or serious personal injury Remove all rings watches and other accessories Hazard of personal injury the storage battery contains acid Avoid the overflow of or contact with the acid in the storage battery Use soda water to neutralize the...

Страница 19: ...achine according to the manufacturer s regulations After maintenance completion the operator must perform the pre operational inspection and function test before starting to use the machine Test Preparation 1 Select a test area that is solid horizontal and free of obstacles 2 Ensure that the storage battery is connected Ground Controller 1 Key Switch 2 Ground control bit 3 Platform control bit 4 E...

Страница 20: ...n Platform Controller Test Emergency Stop 1 Turn the selective switch to platform controller 2 Press the emergency stop switch on the platform to the OFF position Result all functions will not run 3 Pull the red emergency stop switch to the ON position Test Horn 1 Press the horn button Result The horn honks Test Enabling Switch 1 Do not press the enabling switch of control handle Move the control ...

Страница 21: ...able to climb at any gradient and the brake must be able to stop the machine Test Weighing System Optional Before test make the platform lift for two times to make sure normal lubrication between sliding block and guide way 1 Scissors arm be in full retraction with platform in lowest position Upload to platform slowly Result GTJZ0608 For weight less than 380kg platform be able to lift to the highe...

Страница 22: ...tion If the machine running 10m is less than 45s stop operation and mark immediately Test Level Sensor Attention Use the platform controller to control the equipment on the ground no operation allowed when standing in the platform 1 Fully lower the platform 2 For GTJZ0608 GTJZ0808 Place two pieces of wood blocks with height of 21mm and length width of 50 100mm on the left side of the machine or ri...

Страница 23: ...er the platform and remove the wooden block Inspection on Work Site Do not operate unless You have mastered and practiced the safe machine operating rules stated in this Manual 1 Avoid dangerous situations 2 Always perform the pre operational inspection 3 Always perform pre usage functional tests 4 Check the workplace Learn and understand the above rules before continuing the next step 5 Use the m...

Страница 24: ...s the red emergency stop button on the ground controller or platform controller to the OFF position and all the functions will stop To restore any operating function pull out the emergency stop button to the ON position and the power switch is in the ON position Emergency Lowering Pull out emergency drop handle Operate on the Ground 1 Left turn the key switch to the ground control position 2 Pull ...

Страница 25: ... light is off Press the low speed travelling button to select the desired drive speed Attention When the platform is raised until the fork leaves the high and low speed limit switch the low speed travelling button light flash all the time to indicate that the elevated drive speed is low Extend and Retract the Platform 1 Step on the pedal 2 Grab and push the extended platform guardrail carefully to...

Страница 26: ...y energy Display of electric quantity for platform Proportion Description 90 100 The battery has been fully charged 70 70 of the battery capacity 50 50 of the battery capacity 30 30 of the battery capacity 20 The batter level is low and the battery must be re charged 10 The battery level is very low and the machine action becomes slow Charge Storage Battery Do not use external charger Charge the s...

Страница 27: ... on to the guardrail when lowering it Brake Releasing Operation 1 Use wedges to chock the wheels to prevent the machine from rolling 2 Ensure that the drive chassis is fastened and there are no obstacles on the channel 3 Find out the manual brake releasing valve located behind the base frame 4 Press the black brake releasing handle to open the brake valve 5 Push pull the red brake releasing manual...

Страница 28: ...esult in damage to components Hoisting Guidance Lower the platform completely Ensure that the extension platform controller and chassis components be safe and reliable Remove all the loosened parts from the machine Attention To protect the platform guardrail choose the appropriate length of spreader Determine center of gravity of the machine according to the chart and picture on the page Only conn...

Страница 29: ... maintenance Read the maintenance manual 2 7 Keep a certain distance away from wire and be wary of electric shocks 2 8 Only the professional maintenance personnel are allowed to overhaul the machine When the equipment is running all box doors must be closed Read Operation Manual 2 9 When lifting and driving the machine please close the doors of the underframe left and right chambers 2 10 Beware of...

Страница 30: ...larm bell rings lower the platform and drive the machine to the horizontal surface 1 21 Bearing capacity of platform 1 or 2 22 Hoisting position 4 23 Safety rod 1 24 Fork lifting position 2 25 Fix device before release manual relief valve and support the wheel with wedge to avoid rolling of the machine and personal damage 1 26 Nameplate 1 27 Charging plug 1 28 GTJZ0608 GTJZ0808 GTJZ1012 GTJZ1212 G...

Страница 31: ...29 GTJZ0608 GTJZ0808 GTJZ1012 GTJZ1212 GTJZ0612 GTJZ0812 Operation Manual ...

Страница 32: ...30 GTJZ0608 GTJZ0808 GTJZ1012 GTJZ1212 GTJZ0612 GTJZ0812 Operation Manual ...

Страница 33: ...31 GTJZ0608 GTJZ0808 GTJZ1012 GTJZ1212 GTJZ0612 GTJZ0812 Operation Manual ...

Страница 34: ...r manual 2 12 Emergency drop handle 1 13 Batteries should be kept away from fire beware of acid spills or contacts with batteries use soda water to neutralize acid spills from batteries please read the Operation Manual carefully 1 14 Battery used as balancing weight and battery weight 1 15 Beware of electric shocks Use a charging plug in good working condition 1 16 Disconnect the switch indicator ...

Страница 35: ...33 GTJZ0608 GTJZ0808 GTJZ1012 GTJZ1212 GTJZ0612 GTJZ0812 Operation Manual ...

Страница 36: ...34 GTJZ0608 GTJZ0808 GTJZ1012 GTJZ1212 GTJZ0612 GTJZ0812 Operation Manual ...

Страница 37: ...35 GTJZ0608 GTJZ0808 GTJZ1012 GTJZ1212 GTJZ0612 GTJZ0812 Operation Manual ...

Отзывы: