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GTJZ0407SE

Safety critical spare parts list

Name

Part No.

Description

Qty Unit

Gear motor(right)

203010000010

ECC4T244845GRGBR

1 Each

Gear motor(left)

203010000009

ECC4T244845GLGBL

1 Each

Power unit

202010000046

DC-F47-1.1-E-1.6-
24-24-4PH-C

1 Each

Steering cylinder

101040050001A

1 Each

Left wheel bracket[G]

101040030094B

1 Each

Right pothole protection
plate

101040030081A

1 Each

Right wheel bracket

101040030079B

1 Each

Steering connecting rod

101040030076A

2 Each

Chassis weldment

101040030042D

1 Each

Lift cylinder

101040010036A

1 Each

Inner arm 2

101040010033A

1 Each

Inner arm 1

101040010032B

1 Each

Shaft

101040010031A

1 Each

Shaft

101040010029A

1 Each

Inner arm 4

101040010028A

1 Each

Shaft

101040010024A

1 Each

Outer arm 2

101040010016A

4 Each

Outer arm 4

101040010015A

1 Each

Shaft

101040010009A

8 Each

Inner arm 3

101040010008A

1 Each

Outer arm 1

101040010004A

1 Each

Shaft

101040010002A

6 Each

Main deck

101040040030B

1 Each

Extension deck

101040040011A

1 Each

ECU

203020000035 CAN-MC8708

1 Each

Platform control box

203020000026 CAN-MPC8706

1 Each

Level switch

203060000111 IDXYmP-MkII

1 Each

Angle senser

203150000015 WTL111-N36E

1 Each

Load senser

203150000028 F1848-1000KG-2S

1 Each

Limit switch

203060000033 SN3108-SL-A

4 Each

Charger

203100000049 PRO0300-24CH105

1 Each

Motor controller

203020000008 RC20-10/30

1 Each

Содержание GTJZ0407SE

Страница 1: ...0800 222 111 sales elevatedaccess co nz 021 500 486 www elevatedaccess co nz GTJZ0407SE Operation Manual ...

Страница 2: ...1 ...

Страница 3: ...xtended platform bearing capacity kg 100 Wheel base m 1 11 Wheel track m 0 68 Turning radius Inside m 0 3 Outside m 1 35 Manual force indoor N 400 Voltage DC V 24 Platform size Length m 1 34 Width m 0 7 Tire Dimension mm 230 Width mm 80 Hydraulic volume Hydraulic tank volume L 4 Hydraulic system volume L 5 with tank Hydraulic system pressure bar 180 Voltage DC V 24 Sound pressure level dB 72 Drivi...

Страница 4: ...for Transportation 18 Emergency Descent Handle 19 Power off switch 20 Battery Charger 21 Charging plug 22 Fastren part of transportation Guardrail of Platform Fastening Point for Lacing Platform Controller Tool Box optional Extension Platforms Platform AC Power Safety rod Middle forks Level Switch Warning lamp Steering Wheel Pothole Protection Devices Fastening Part for Transportation Forklift Pos...

Страница 5: ...ions specified by the manufacturer safety manual operation manual and labels on the machine You shall read understand and obey the instructions specified by the manufacturer safety manual operation manual and labels on the machine You have received proper training on safe operation of the machine Label Definition SINOBOOM labels color codes and symbols indicate the following Safety warning symbol ...

Страница 6: ...phase m 0V to 50kV 3 05 m 50kV to 200 kV 4 60 m 200kV to 350 kV 6 10 m 350 kV to 500 kV 7 62 m 500 kV to 750 kV 10 67 m 750 kV to 1000 kV 13 72 m Caution against strong and fitful wind given the possibility of movement of platform and swinging and loosening of cables No operation during lightning and rainstorm Keep away from the machine being connected with live cables No touch by persons on the g...

Страница 7: ...ges to limit switch is allowed Travel speed should be controlled within 0 5m h during platform lifting When the platform is lifted do NOT drive on or near slope or unstable ground or under other dangerous conditions No operation in strong or fitful wind Do NOT increase the surface area of platform or loads exposed in the wind otherwise it will reduce the stability of the machine When platform is s...

Страница 8: ...weight and surface area of platform thus increase load Do NOT lay or tie some overhung loads on any parts of the machine Do NOT place ladders or scaffoldings inside the platform or against any parts of the machine Do NOT use the machine on any moving objects Make sure that all tires are in good condition and slotted bolts are properly screwed Do NOT use batteries lighter than the original ones Bat...

Страница 9: ...e fastening points on the platform Do NOT sit or stand on or climb the guardrails on the platform Person in the platform shall always stand steadily on the bottom plate When lifting the platform Do NOT climb down the platform or boom Keep NO obstruction on the bottom plate of the platform Lay down the mid rail of the platform guardrails or lock the access before operation Crush Hazard Pay attentio...

Страница 10: ...dition crowdedness slope of the ground people s location and other possible factors that may cause collision Do NOT operate the boom on any crane route unless the crane controller has been locked and or measures to prevent any potential collision have been adopted No dangerous driving or jesting during operation Smashing and Pressing Hazard Keep hands and arms away from places where injuries may b...

Страница 11: ...machine if there is leakage of hydraulic oil which may penetrate and burn people s skin Touching any parts under the broad plate by error will lead to bad injury Only maintenance people trained can check the bulkheads Suggestion Operators can inspect and repair the machine only during pre operation inspection During operation all bulkheads shall be closed and locked Safety of the Weld Line to the ...

Страница 12: ...o NOT expose battery or charger to water or rain while charging Explosion Hazard Battery can produce explosive gas Keep spark flame or burning cigarette away from battery Do NOT use any device that may cause spark to touch battery terminal or cable clip Damage Hazard to the Parts Do NOT use any charger over 24V to charge the battery Electric Shock Hazard Charger can ONLY be connected to earthed th...

Страница 13: ... operator s responsibility to do pre operation inspection and regular maintenance Pre operation inspection is straightforward and should be done by operators before every shift The aim is to check whether there are obvious problems with the machine before function test by operator Pre operation inspection can also be used to determine the need of regular maintenance Operators are only allowed to d...

Страница 14: ... Check Parts Examine the machine thoroughly for damaged improperly installed and missing parts including Electric components wires and cables Hydraulic power unit oil tank coupling hose cylinder and valve block Battery and connector Drive motor Anti slippery tape Tire Power unit Limit switch and horn Alarm and indicator lamp if equipped Nuts bolts and other fasteners The mid rail or door for platf...

Страница 15: ... To add different hydraulic oil to the factory according to the customer s request Check battery Battery condition is critical to engine performance and safe operation Inappropriate electrolyte liquid level and damaged cables and wiring can result in damage of engine components and then hazardous situations Risk of electric shock Contact with live circuit could result in death or serious body inju...

Страница 16: ...Principles The purpose of function test is to find faults before operation Operators must follow instructions to check all functions step by step Machine with faults is not allowed to use Operators must stop use and make marks when faults are found As required by the manufacturer only qualified technicians are allowed to repair the machine After maintenance operators must implement pre operation i...

Страница 17: ...urn select switch to Turntable controller Results Relevant indicator lamps are on and no error message display Test Emergency Stop 1 Press red Emergency Stop switch to OFF position Results No function is available 2 Pull out red Emergency Stop to ON position Test Up Down functions 1 Start UP function Results The platform shall go upwards 2 Start DOWN function Results The platform shall go downward...

Страница 18: ... platform to maximum height 2 Pull out the emergency drop hand at the bottom of the ladder Results The platform shall go downwards and the descending alarm does not ring Test for platform controller Power TurnR E S Forward Back TurnL Display Drive Speed Lifting Horn 17 ...

Страница 19: ...e and push it towards direction indicated by the yellow arrow to start UP function Results The platform shall go upwards Automatic pothole protection system shall start work 3 Release Control handle Results The platform shall stop going upwards 4 Take control handle and push it towards direction indicated by the red arrow to start down function Results The platform shall go downwards and the desce...

Страница 20: ...and lower the machine at least two times to ensure the normal lubrication between blocks and pathway 1 The scissor arm is fully stowed and lowered down Add load to the platform gradually Result Weight not exceeding 240kg Platform can be lifted to the highest position Weight between 288kg 240kg Platform cannot be lifted The overload indicator turns on the lifting height of the platform is more than...

Страница 21: ...othole protection system shall automatically start work when the platform rises up Automatic pothole protection system will turn on two limit switches to limit travel speed If the automatic pothole protection system does not work alarm will ring and the machine will stop moving when the platform is raised up 1 5m above the ground 1 Raise the platform up Results When the platform is raised up 1 5m ...

Страница 22: ...ne whether the workplace is suitable for operation Operators shall inspect workplace before they move machines there It is the operator s responsibility to understand and keep in mind the hazardous in workplace He she shall pay attention and avoid these problems when move install and operate the machine Avoid the following Steep slopes and caves Protruding objects obstructions and debris on ground...

Страница 23: ...re is more than one operator using the same machine in one shift all of them shall be qualified operators and obey safety guidelines and instructions specified in this manual Every one of them shall carry out pre operation inspection function test and workplace inspection before operation The following operation can be referred to the functional test section Emergency stop Push the red Emergent St...

Страница 24: ...arrows on platform controller to determine steering direction of wheels Driving 1 Turn Driving UP DOWN switch to DRIVING position 2 Push the START button on control handle 3 Speed up move control handle slowly towards directions indicated by the red or yellow arrow 4 Slow down move control handle slowly towards home position 5 Stop Return control handle back to home position Follow the colored arr...

Страница 25: ...steel wire rope safety pins on the front part of the platform are extended to extend the front guardrail of the platform Don t put your hands where you can hurt your hands 4 Fold the guardrail on both sides Do not place your hands where can hurt your hands 5 Remove two wire rope safety pins at the back of the stationary platform 6 Be careful to open the door and move to the ladder or the ground 7 ...

Страница 26: ...arging 2 Take down the ventilation cap on battery 3 Check to keep the liquid level is above the polar plate replenish distilled water if liquid level is too low Don t over replenish while charging 4 Recap the ventilation cap 5 Connect the charger to AC power 6 Indicator will show fully charge of battery 7 Check the acid liquid level while charging is finished Keep the liquid level at the bottom of...

Страница 27: ...e pins out Hold rails when adjusting the height Release brake 1 Put a piece of wedge under wheels to prevent machine from moving 2 Make sure drive chassis has been fastened and there is no obstruction along the passageway 3 Located the manual release brake handle on the tire walking motor 4 Push the manual release brake handle to open the brake After loading Lock wheels to avoid any movement Ensur...

Страница 28: ...Keep the lowering position while moving by forklift Using the forklift position at the ladder sides Aim the forks to forklift position Drive the forklift forward until the forks insert completely Lift the machine for 0 4m then lean the forks backward to keep the machine stable Level the forks before landing the machine Caution Lift the machine from side may cause parts damage 27 ...

Страница 29: ... protect the platform guardrail choose hoisting rope with proper length Check gravity center of this machine by reading the pictures and diagrams in this book Make sure the hoist rigging in right position Adjust the hoist rigging to avoid machine damage and keep the machine in level position Center of gravity Model X axis Y axis GTJZ0407SE 726mm 327mm 28 ...

Страница 30: ...event electric shock 2 9 Maintenance can only be conducted by professional personnel make sure all doors are closed when operate Read the operation manual 1 10 Battery shall be kept away from fire Prevent acid in battery from spilling over Keep away from the acid Use soda water to neutralize acid spilt over Refer to operation manual 2 11 Read operation manual 1 12 Lifting operation 2 13 Manufactur...

Страница 31: ...24 Forklift position 2 25 Platform loading capacity 1 26 Read the operation manual 1 27 Emergency Descent Handle 1 28 Release Break 1 29 No Washing Motor With Water 1 30 ...

Страница 32: ...101040100002 101038100002 101038100008 101014100020 31 ...

Страница 33: ...101038100007 101038100008 101014100020 32 ...

Страница 34: ...101038100003 101040100004 33 ...

Страница 35: ...101014100020 101014100020 101040100021 34 ...

Страница 36: ...ach Inner arm 1 101040010032B 1 Each Shaft 101040010031A 1 Each Shaft 101040010029A 1 Each Inner arm 4 101040010028A 1 Each Shaft 101040010024A 1 Each Outer arm 2 101040010016A 4 Each Outer arm 4 101040010015A 1 Each Shaft 101040010009A 8 Each Inner arm 3 101040010008A 1 Each Outer arm 1 101040010004A 1 Each Shaft 101040010002A 6 Each Main deck 101040040030B 1 Each Extension deck 101040040011A 1 E...

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