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Issue 1.1 23/09/03

SIMRAD

26

5

CIRCUIT DESCRIPTIONS

Tillerpilot Common PCB Assembly

Introduction.

  The PCB Assembly is a common item to all Wheelpilots and Tillerpilots.  However,

when the PCB is used in the TP10 or WP10 those components concerned with NMEA and
CANBUS data are present but not in use, these components are highlighted in Red on the Circuit
Diagram Drawing No. 

E03372

.

Supply and Regulation

.  The Wheel Pilots are designed to work from a 12 V source.  Protection

against incorrect polarity is provided by D1 and D4.  Capacitors C1and C3 are used as reservoirs
to hold up the supply voltage and reduce any supply dips.  Protection against over-voltage spikes
is provided by Resistor R2 and Zener  Diode ZD1 and Regulator REG1 provides a 5V regulated
supply.  Transient Voltage Suppresser TVS1 protects the MOSFET drive transistors, TR10 to
TR13, from voltage spikes greater than +16V.

Microprocessor

.  Light Emitting Diodes LED1 to LED4 are driven from the microprocessor IC2

Ports P0.0 and P0.2 to P0.4 and turn OFF when the line goes HIGH via the transistor switches
TR2 to TR5.  When the transistors are off, resistors R32, R34, R36 and R38 provide a low current
path for the LEDs to provide low level night illumination.  The Audio Resonator AR1 is self
resonating and switches ON when Port P0.5 goes HIGH via the transistor switch TR1 and resistors
R59 and R60.  The control key lines on Ports P4.0 to P4.4, normally pulled to +5V via resistors R7
to R11, are “scanned” by the microprocessor to detect if any of the switches have been operated
and pulled the line LOW.

NMEA Data In.  

NMEA data is optically isolated by IC5 and then fed into Port P2.4 of the

microprocessor.  Transistors TR6, TR7 and TR8 and components D6, D7, D8, R17, R18 and R19
form a switch, protected from high voltages, driven from Port P0.1 of the microprocessor.  The
switch is used to apply the synchronisation pulse (HR200_SYNC) to the NMEA line for products
employing a Hand (Remote) Controller.

CANBUS Data

.  CANBUS data in and out is driven by IC3 directly to and from Ports P2.1 and P2.0

respectively.

NB.  Components shown in 

RED

  on the circuit diagram, Drawing No. E03372, are not in circuit

when the PCB is used with WP10 or TP10.  The cable loom to connect them is absent from these
products.

Configuration 

Links.  The Links, L1, L2 and L3, are used to configure the Microprocessor

to either Wheelpilot or Tillerpilot operation and to model versions 10 or 30 in accordance
with the table below:

Model

Link 1

Link 2

Link 3

TP 10

N / C

N / C

N / C

WP 10

N / O

N /C

N / C

TP 20

N / C

N / C

N / O

TP 30

N / C

N / O

N / O

WP 30

N / O

N / O

N / O

LEGEND

N / C Normally Closed (soldered)

N / O Normally Open (unsoldered)

Содержание Navico WP10

Страница 1: ...WHEEL PILOT WP10 WP30 SERVICE MANUAL...

Страница 2: ...ares 9 2 Service Aids 9 3 Accessories 10 TECHNICAL NOTES 2003 Simrad Margate Ltd The technical data information and illustrations contained in this publication were to the best of our knowledge correc...

Страница 3: ...3 Wheel Pilot WP10 WP30 Section 1 Introduction...

Страница 4: ...ilt in NMEA 0183 interface 4800 baud facilitates the connection of any NMEA compatible GPS directly to the pilot allowing the vessel to be steered to GPS NavLock Mode NMEA compatible wind vanes can al...

Страница 5: ...5 Wheel Pilot WP10 WP30 Section 2 Operation...

Страница 6: ...This Service Manual only contains operating instructions for those features of the Simrad Wheel Pilot range that are not normally available to the end user For details of normal operation please refe...

Страница 7: ...7 Wheel Pilot WP10 WP30 Section 3 Assembly Instructions...

Страница 8: ...ar Plate E02973 as shown When the head of the bolt is within 6mm of the plate apply a small quantity of Green Loctite 270 206625 onto the thread of the screw under the head and fully tighten with an M...

Страница 9: ...CB Fit the Case Seal E02979 into the groove around the case top and bring the case down onto the top ensuring the seal is still located correctly Screw the top to the case using 6off No 4 X1 2 Screws...

Страница 10: ...Cover Fitting Refer to Drawing No E03057 and solder the Blue Yellow Green and White wires onto the Hall Effect PCB E03184 Fit the PCB into the Front Gearbox Cover E03043 and screw in using 2 No 4 x 1...

Страница 11: ...t as shown and push the clutch lever up to capture the belt Check all the rollers are loose WARNING Care should be exercised in the following operation to avoid trapping fingers Place the Drive Ring A...

Страница 12: ...12 Wheel Pilot WP10 WP30 Section 4 Mechanical Assembly Drawings...

Страница 13: ...5 Clutch Plate Assembly E03047 Rear Plate Assembly E03018 Clutch Handle Assembly E03045 Drive Ring Assembly E03046 Gearbox Assembly E03050 PCB Case Assembly E03053 Gearbox and Ring Assembly E03086 Gea...

Страница 14: ...14...

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Страница 24: ...24...

Страница 25: ...Issue 1 1 23 09 03 SIMRAD 25 Wheel Pilot WP10 WP30 Section 5 Circuit Descriptions...

Страница 26: ...tion The Audio Resonator AR1 is self resonating and switches ON when Port P0 5 goes HIGH via the transistor switch TR1 and resistors R59 and R60 The control key lines on Ports P4 0 to P4 4 normally pu...

Страница 27: ...s P0 7 and P0 6 these lines being LOW when there is no drive and HIGH to drive The drive outputs control IC10 and IC11 which are comparators set at threshold levels of 4V and 1V produced by the resist...

Страница 28: ...28 Wheel Pilot WP10 WP30 Section 6 Circuit Diagrams...

Страница 29: ...it Diagram E03372 Hall Effect PCB Circuit Diagram E03182 Component Lists and Layouts Common PCB Assembly Detail E03178 Hall Effect PCB Assembly Detail E03184 Early Version WP10 TP10 Assembly Detail E0...

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Страница 35: ...35...

Страница 36: ...36 Wheel Pilot WP10 WP30 Section 7 Programming and Configuration...

Страница 37: ...ON This Service Manual only contains programming and configuration information for those features of the autopilot which is not normally available to the end user For details of normal programming and...

Страница 38: ...38 Wheel Pilot WP10 WP30 Section 8 Fault Finding...

Страница 39: ...Issue 1 1 23 09 03 SIMRAD 39 8 FAULT FINDING Common User Faults Common user faults are described in the Diagnostics Guide included in the User Manual Common Technical Faults None Yet Identified...

Страница 40: ...40 Wheel Pilot WP10 WP30 Section 9 Spare Parts Detail...

Страница 41: ...ntrol Case WPPK23 WP100 Front Gearbox Case WPPK24 WP100 Keypad WPPK25 WP100 300 Drive Ring WPPK26 WP100 300CX Rear Gearbox Case WPPK27 WP300CX Front Gearbox Case WPPK28 WP300CX Keypad WPPK29 WP100 Con...

Страница 42: ...42 Wheel Pilot WP10 WP30 Section 10 Technical Notes...

Страница 43: ...t Kit PS151 Dated 05 07 01 Re engineered PCB Physical Compatibility PS152 Dated 05 07 01 Excessive Drag with Clutch Disengaged PS155 Dated 04 10 01 Identification of Drive Belt Types PS159 Dated 10 01...

Страница 44: ...Issue 1 1 23 09 03 SIMRAD 44...

Страница 45: ...Issue 1 1 23 09 03 SIMRAD 45...

Страница 46: ...Issue 1 1 23 09 03 SIMRAD 46...

Страница 47: ...been re engineered to improve quality and reliability Compatibility Problem As a result of the re engineering the new PCBs are physically smaller The case fitting screws had to remain extant to permit...

Страница 48: ...ith the clutch disengaged which makes the wheel difficult to turn However the indications are that the problem could be more widespread but that customers are suffering in silence Investigation An urg...

Страница 49: ...severity were reported of some 3000 Wheel Pilots of all types in use Investigation The investigation concluded that the problem was a fairly rare combination of Pilot spinnings at the extreme limit of...

Страница 50: ...e the load capability drive belts should only be replaced in the few instances where the combination of spinning tolerance and belt type causes a failure On failure green drive belts should be replace...

Страница 51: ...ECTED WP s received before 01 12 01 SUBJECT WP Belt and Clutch up grade DATE 10 Jan 2002 SALES MANAGERS Please note that the Sales Manager should have a copy of this Technical Note as it includes a st...

Страница 52: ...d labour should be charged for as normal The below special service offer can be offered to all returned units with any other repairs carried out at normal pricing 3 SPECIAL UP GRADE SERVICE OFFER TO P...

Страница 53: ...d user for the up grade and service that we recommend is 30 including parts WPPK35 and labour It should be stressed that this is a special offer that will not be repeated The transfer price to distrib...

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