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Issue 1.1 19/09/03

SIMRAD

10

Refer to Drawing No.

E03018

 and fit a Rubber Grommet 190013 to the Rear Backing Ring E03018.

Peel off the backing paper from the self adhesive side of the Connector Seal E02985 and stick this
to the Rear plate where shown. Apply Hellerman Sleeving Oil to the Motor Cable of the PCB Case
Assembly and guide the cable through the grommet as the PCB Case Assembly is offered up to
the rear plate and pull the cable through so that the case sits onto the seal.  Secure it to the rear
plate with 4 Screws M4 x8 Pan Poz 200210.

Refer to Drawing No. 

E03051

  and press the cable into the channel on the drive ring. Refer to

drawing No. 

E03057

 and push the cable down through the drive ring and the grommet in the gear

box.  Pull tight and fit a Tie Wrap 200025 around the cable on the gearbox side to provide strain
relief. Route the wire around the side of the gearbox and out again through the lower grommet.
Apply a bead of Silicone and seal in the motor cable to the grommet from the PCB Case.  Fit a Mu
Metal Shield E02992 around the outside of the motor and solder the 2 wires on to the motor
ensuring that  the Red wire is soldered to the tag with the Red mark and that the wire is laid around
the motor as shown below to provide  strain relief.

When the motor solder joints are made, fit a tie wrap around the Mu metal shield and the Black and
Red wires to retain shield and wires.

Hall Effect PCB Wiring and Gearbox Cover Fitting

.  Refer to Drawing No. 

E03057

 and solder

the Blue, Yellow, Green and White wires onto the Hall Effect PCB E03184.  Fit the PCB into the
Front Gearbox Cover E03043 and screw in using 2 No. 4 x 1/4" 200104.  Fit front printed cover
onto gearbox and retain with one No. 4 x 5/8 Screw 200067, do not fully tighten.  Fit Clutch Handle
Assembly E03045 into position on gearbox drive ring and the Rear Gearbox Cover E02980 and
retain with 2 off  No. 4 x3/4 Csk  Screws 200254 on the inside of the ring.  Fit the 4 No. 4 x 5/8 Pan
Head Screws 200067 through the gearbox and into the top cover and fully tighten all screws.

Clutch Plate Assembly

.  Locate the PTFE Clutch Shim E03040 and, ensuring that it is orientated

correctly onto the cross pin, pass it over the gearbox output shaft so that it lays flat against the
drive ring.  Place Clutch Plate Assembly E03047 onto the clutch shim secure a Clutch Shoe
E03041 to the plate assembly through the clutch shim and gearbox ring and secure with an M4 X
16 Csk Screw 200295, M4 Nyloc Nut 200259 and a small quantity of Green Loctite 270 – 260025.
Do not fully tighten at this stage.  Fit the second clutch shoe to the other end of the clutch plate and
secure into the Clutch Handle Assembly previously fitted into gearbox cover and ring.  Fit the
Pulley Flange E03036 onto the gearbox output shaft and secure through the shaft with an M3 x 16
Dowel Pin 200234 and then the 16T Pulley E03044 retained by 2 No.4 x 3/8 " Screws 200079.
Tighten the Clutch Shoe screws until operating the clutch handle presents resistance but still
allows the clutch plate to operate smoothly.  Fully tighten the remaining screws.

Содержание Navico WP10

Страница 1: ...WHEEL PILOT WP10 WP30 SERVICE MANUAL...

Страница 2: ...ares 9 2 Service Aids 9 3 Accessories 10 TECHNICAL NOTES 2003 Simrad Margate Ltd The technical data information and illustrations contained in this publication were to the best of our knowledge correc...

Страница 3: ...3 Wheel Pilot WP10 WP30 Section 1 Introduction...

Страница 4: ...ilt in NMEA 0183 interface 4800 baud facilitates the connection of any NMEA compatible GPS directly to the pilot allowing the vessel to be steered to GPS NavLock Mode NMEA compatible wind vanes can al...

Страница 5: ...5 Wheel Pilot WP10 WP30 Section 2 Operation...

Страница 6: ...This Service Manual only contains operating instructions for those features of the Simrad Wheel Pilot range that are not normally available to the end user For details of normal operation please refe...

Страница 7: ...7 Wheel Pilot WP10 WP30 Section 3 Assembly Instructions...

Страница 8: ...ar Plate E02973 as shown When the head of the bolt is within 6mm of the plate apply a small quantity of Green Loctite 270 206625 onto the thread of the screw under the head and fully tighten with an M...

Страница 9: ...CB Fit the Case Seal E02979 into the groove around the case top and bring the case down onto the top ensuring the seal is still located correctly Screw the top to the case using 6off No 4 X1 2 Screws...

Страница 10: ...Cover Fitting Refer to Drawing No E03057 and solder the Blue Yellow Green and White wires onto the Hall Effect PCB E03184 Fit the PCB into the Front Gearbox Cover E03043 and screw in using 2 No 4 x 1...

Страница 11: ...t as shown and push the clutch lever up to capture the belt Check all the rollers are loose WARNING Care should be exercised in the following operation to avoid trapping fingers Place the Drive Ring A...

Страница 12: ...12 Wheel Pilot WP10 WP30 Section 4 Mechanical Assembly Drawings...

Страница 13: ...5 Clutch Plate Assembly E03047 Rear Plate Assembly E03018 Clutch Handle Assembly E03045 Drive Ring Assembly E03046 Gearbox Assembly E03050 PCB Case Assembly E03053 Gearbox and Ring Assembly E03086 Gea...

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Страница 25: ...Issue 1 1 23 09 03 SIMRAD 25 Wheel Pilot WP10 WP30 Section 5 Circuit Descriptions...

Страница 26: ...tion The Audio Resonator AR1 is self resonating and switches ON when Port P0 5 goes HIGH via the transistor switch TR1 and resistors R59 and R60 The control key lines on Ports P4 0 to P4 4 normally pu...

Страница 27: ...s P0 7 and P0 6 these lines being LOW when there is no drive and HIGH to drive The drive outputs control IC10 and IC11 which are comparators set at threshold levels of 4V and 1V produced by the resist...

Страница 28: ...28 Wheel Pilot WP10 WP30 Section 6 Circuit Diagrams...

Страница 29: ...it Diagram E03372 Hall Effect PCB Circuit Diagram E03182 Component Lists and Layouts Common PCB Assembly Detail E03178 Hall Effect PCB Assembly Detail E03184 Early Version WP10 TP10 Assembly Detail E0...

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Страница 36: ...36 Wheel Pilot WP10 WP30 Section 7 Programming and Configuration...

Страница 37: ...ON This Service Manual only contains programming and configuration information for those features of the autopilot which is not normally available to the end user For details of normal programming and...

Страница 38: ...38 Wheel Pilot WP10 WP30 Section 8 Fault Finding...

Страница 39: ...Issue 1 1 23 09 03 SIMRAD 39 8 FAULT FINDING Common User Faults Common user faults are described in the Diagnostics Guide included in the User Manual Common Technical Faults None Yet Identified...

Страница 40: ...40 Wheel Pilot WP10 WP30 Section 9 Spare Parts Detail...

Страница 41: ...ntrol Case WPPK23 WP100 Front Gearbox Case WPPK24 WP100 Keypad WPPK25 WP100 300 Drive Ring WPPK26 WP100 300CX Rear Gearbox Case WPPK27 WP300CX Front Gearbox Case WPPK28 WP300CX Keypad WPPK29 WP100 Con...

Страница 42: ...42 Wheel Pilot WP10 WP30 Section 10 Technical Notes...

Страница 43: ...t Kit PS151 Dated 05 07 01 Re engineered PCB Physical Compatibility PS152 Dated 05 07 01 Excessive Drag with Clutch Disengaged PS155 Dated 04 10 01 Identification of Drive Belt Types PS159 Dated 10 01...

Страница 44: ...Issue 1 1 23 09 03 SIMRAD 44...

Страница 45: ...Issue 1 1 23 09 03 SIMRAD 45...

Страница 46: ...Issue 1 1 23 09 03 SIMRAD 46...

Страница 47: ...been re engineered to improve quality and reliability Compatibility Problem As a result of the re engineering the new PCBs are physically smaller The case fitting screws had to remain extant to permit...

Страница 48: ...ith the clutch disengaged which makes the wheel difficult to turn However the indications are that the problem could be more widespread but that customers are suffering in silence Investigation An urg...

Страница 49: ...severity were reported of some 3000 Wheel Pilots of all types in use Investigation The investigation concluded that the problem was a fairly rare combination of Pilot spinnings at the extreme limit of...

Страница 50: ...e the load capability drive belts should only be replaced in the few instances where the combination of spinning tolerance and belt type causes a failure On failure green drive belts should be replace...

Страница 51: ...ECTED WP s received before 01 12 01 SUBJECT WP Belt and Clutch up grade DATE 10 Jan 2002 SALES MANAGERS Please note that the Sales Manager should have a copy of this Technical Note as it includes a st...

Страница 52: ...d labour should be charged for as normal The below special service offer can be offered to all returned units with any other repairs carried out at normal pricing 3 SPECIAL UP GRADE SERVICE OFFER TO P...

Страница 53: ...d user for the up grade and service that we recommend is 30 including parts WPPK35 and labour It should be stressed that this is a special offer that will not be repeated The transfer price to distrib...

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