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Citation - 52” & 61” Mower Decks

1

5102079

Rev C

ATTENTION SETUP PERSONNEL:

Sections and items denoted by the Setup symbol 
provide the information necessary to fully 
assemble, test, and prepare the units described 
above for delivery to your customers.

A Quick Setup List is provided on page 2 of this 
booklet to help you identify and check that the 
items have been performed.

Additional information concerning functional 
tests, general adjustment procedures, and the 
location of normal lubrication points are included 
in these instructions.
Although all required lubrication and normal 
adjustments on factory-assembled components 
are done at the factory, this additional 
information is provided to assist you in ensuring 
that each unit is delivered to the customer in 
proper working order.

The safety warnings provided in this guide 
and in the operator’s manual included with 
the unit contain important information that 
must be obeyed when assembling, setting-up, 
operating, servicing, transporting, or storing 
the unit.
These warnings are highlighted by the safety 
alert triangle symbol shown above, which 
signifies that an important safety message is 
being provided.   
You must read, understand, and follow these 
warnings and instructions, and use safe shop 
and work practices at all times while working 
on or around this unit and all other outdoor 
power equipment.

TABLE OF CONTENTS:

SETUP PROCEDURES
Quick Setup List..................................................2
Uncrating ..........................................................3
Connect the Battery..............................................3
Tractor Assembly ................................................4

Ground Speed Control Lever Assembly ...........................4
Seat Assembly ..................................................................4

Roll Bar Assembly ...............................................5
Check Fluid levels ...............................................7

Check Engine Oil Level .....................................................7
Check Hydraulic Oil Level .................................................7

Check Tire Pressure .............................................7
Mower Assembly.................................................8

Check Torque - Mower Blades .........................................8

Check & Level the Mower Deck - 
Kawasaki Models ................................................8
Check & Level the Mower Deck - 
Briggs & Stratton Models..................................... 10
Check Deck Drive Belt ........................................ 12
Lubrication ...................................................... 14
Adding Fuel ..................................................... 15
Starting The Engine ........................................... 15
Perform Safety Checks ........................................ 16

Functional Tests .............................................................16
Safety Interlock System .................................................16

ADJUSTMENT PROCEDURES
Seat Adjustment ............................................... 17
Ground Speed Control Lever Adjustment .................. 17
Parking Brake Adjustment .................................... 17
Neutral Adjustment ............................................ 18
Return-To-Neutral Adjustment ............................... 19
Suspension Adjustment ....................................... 20

Dealer Setup
& Adjustment Instructions

Simplicity Citation Series Zero-Turn Riding Mowers

This Dealer Setup Instruction covers the following products:

Model No.

Description

5900820

Citation w/ 52” Mower Deck (CITATION 25/52)

5900821

Citation w/ 61” Mower Deck (CITATION 28/61)

5900954

Citation w/ 52” Mower Deck (CITATION 26/52)

5900522

Citation w/ 52” Mower Deck (CITATION B26/52)

5900523

Citation w/ 52” Mower Deck (CITATION KAV23/52)

5900524

Citation w/ 61” Mower Deck (CITATION B28/61)

Not 

for  

Reproduction

Содержание Citation 5900522

Страница 1: ...nd instructions and use safe shop and work practices at all times while working on or around this unit and all other outdoor power equipment TABLE OF CONTENTS SETUP PROCEDURES Quick Setup List 2 Uncra...

Страница 2: ...heck Fluid Levels Check Engine Oil Level Check Hydraulic Oil Level Check Tire Pressure 8 Check Mower Assembly Check Blade Bolt Torque Check and Level Mower Deck Check Deck Drive Belt 14 Lubrication Fu...

Страница 3: ...g Brake Lever A Figure 1 Hydraulic System By Pass A Hydraulic Release Valve left hand pump shown A Connect Battery Cables 1 Connect the red positive battery cable B Figure 3 to the positive battery po...

Страница 4: ...5 16 lock washers C and 5 16 flat washers D Prior to tightening the bolts align the levers with each other see Ground Speed Control Lever Adjustment Figure 4 Ground Speed Control Lever Installation A...

Страница 5: ...ubber stop C is properly seated against the inside of the pivot mount See Figure 7 Snap End Loop End Figure 8 Install the Upright Tubes A Upright Tube B Bumper C Frame D 1 2 x 3 1 2 Bolt GD 5 E 1 2 Fl...

Страница 6: ...oosely install the 1 2 side lock nut E Repeat for other side 5 Tighten the hardware securing the upright tubes to the frame and bumper see Figure 8 Torque the hardware to 75 ft lbs 102 Nm 6 Tighten th...

Страница 7: ...cm below top of the filler neck 4 If necessary add either Mobil 1 15W 50 synthetic oil or Castrol Syntec 5W 50 oil DO NOT use conventional oils 5 Reinstall the reservoir cap Figure 13 Checking Tire P...

Страница 8: ...lts to 70 ft lbs 94 Nm Check Level the Mower Deck 52 Mower Decks Check the Deck Lift Rod Timing 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Re...

Страница 9: ...back Figure 19 8 Measure from the front tip of the blade from the cutting edge to the ground Measure from the rear tip of the blade from the cutting edge to the ground Repeat this process for the oth...

Страница 10: ...rds the rear of the unit and install the height adjustment pin in the 3 7 6 cm position to hold in place See Figure 21 3 Block up the mower deck until all hanger chains are slack See Figure 22 4 Refer...

Страница 11: ...e 25 5 Remove all the 2 X 4 blocks from under the mower deck 6 Position the outside mower blades so that they face front to back Figure 26 7 Measure from the front tip of the blade from the cutting ed...

Страница 12: ...belt exerted from the idler arm 5 Re seat belt and carefully release the tension on the breaker bar 6 Reinstall the mower deck guards WARNING Spring loaded components can kick back causing injuries Us...

Страница 13: ...nated in the chart If the measurement does not equal the measurement as designated in the chart adjust the mower belt idler spring length E Adjusting the Mower Belt Idler Spring Length 1 Loosen the ja...

Страница 14: ...e hinge Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before and a...

Страница 15: ...ound speed control levers are locked in the NEUTRAL position 2 Set the engine throttle control to FAST throttle position Then fully close the choke by pulling the knob OUT fully 3 Insert the key into...

Страница 16: ...UTRAL position Test 3 Engine should SHUT OFF if Operator rises off seat with PTO engaged OR Operator rises off seat with parking brake disengaged Operator moves ground speed control levers out of thei...

Страница 17: ...und Speed Control Lever B A C Parking Brake Adjustment 1 Disengage the PTO engage the parking brake stop the engine and remove the ignition key 2 Raise the seat plate 3 Locate the brake spring A Figur...

Страница 18: ...ward turn the rod clockwise while standing at the rear of the machine facing forward If the machine creeps backward turn the rod counter clockwise while standing at the rear of the machine facing forw...

Страница 19: ...al return rod B until the spring length equals 3 25 8 23 cm Retighten the front set collar 3 Make sure that the neutral return bushing E is seated correctly in the spring stop plate F 4 Position the r...

Страница 20: ...emove the rear drive tires 4 See Figure 41 Using the supplied spanner wrench P N 5022853 insert the tip of the wrench into the notch in the pre load adjuster While holding the wrench in place with bot...

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