Tar River BDR 210 Original User Manual Download

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ORIGINAL USER MANUAL

SPARE PARTS CATALOG

BDR 210 Rotary Mower

Edition 1

Tar River

Equipment 2020

Summary of Contents for BDR 210

Page 1: ...1 ORIGINAL USER MANUAL SPARE PARTS CATALOG BDR 210 Rotary Mower Edition 1 Tar River Equipment 2020...

Page 2: ...during an entire lifespan of the machine In the event of its loss or damage you must acquire a new copy from the machine dealer or distributor If you sell or hand over the machine to another user plea...

Page 3: ...ical destruction caused by a fault of the user or a traffic accident improper use adjustment and maintenance use of the machine for a purpose other thanintended use of a damaged machine repairs conduc...

Page 4: ...21 6 5 Adjusting the mower 21 6 6 Operation of the mower 22 7 Operation and maintenance 23 7 1 Adjustment of the V belts tension 24 7 2 Replacing the blades 25 7 3 Maintenance after work 26 7 4 Lubri...

Page 5: ...ead and understand this User Manual and follow all the instructions contained herein This User Manual describes hazards which may occur when you do not follow the safety precautions when operating and...

Page 6: ...rating plate containing the most important identification data The rating plate is located on the machine in a place where it is easy to find and read Fig 1 Rating plate The rating plate includes full...

Page 7: ...ents and obligatorily use the personal protective equipment such as protective clothing protective gloves protective footwear It is forbidden to carry persons or objects on the machine It is forbidden...

Page 8: ...e mower you should familiarize yourself with the way it operates occupational safety rules and recommendations for maintenance and adjustment procedures by reading this User Manual Weight of the mower...

Page 9: ...ngine running Before leaving the driver s seat the cabin lower the machine to the ground turn off the engine of the vehicle remove the ignition key and apply the handbrake Make sure that during work f...

Page 10: ...near the working machine banning persons from standing within the 50m range from the working machine using personal protective equipment protective helmet glasses familiarization with the User Manual...

Page 11: ...with the machine in good mechanical condition regular inspections proper rotational speed familiarization with the User Manual 3 3 Safety signs on the machine and their meaning 1 1 Switch off the engi...

Page 12: ...5 Do not stand near the lifting jack connectors when controlling the jack 1 6 Do not open or remove safety guards when the engine is running 1 7 Keep a safe distance from power lines 1 8 Avoid impact...

Page 13: ...suspended on the three point hitch system of the category I and II tractor The working elements are two rotating discs fitted with blades This unit is driven from power transmission shaft through arti...

Page 14: ...he intended use 5 Equipment and accessories 5 1 Basic equipment Basic equipment of the mower consists of User Manual together with Spare Parts Catalogue and Warranty Card 1pc Special spanner 1pc Set o...

Page 15: ...ram of the drive system is shown in Figure 3 Figure 3 Eco CUT 210 drive system diagram 1 articulated telescopic shaft with one way clutch 2 drive head shaft 4 V belt transmission 5 main frame shaft 6...

Page 16: ...ight mm 3060 Overall dimensions in working position with shield covers assembly 18 Length mm 1750 19 Width mm 4220 20 Height mm 1090 21 Weight kg 562 22 Nominal pressure in the hydraulic system for mo...

Page 17: ...nt Strictly prohibited Instructions for the cover unit installation are provided in the paragraph 13 2 8 Cover unit 6 2 Connecting the mower to a tractor Make sure that the connecting parts of both th...

Page 18: ...thenconnect with a pin and secure with a linchpin 3 Raise the mower to take the weight off the support foot 4 Raise the support foot and secure it with a cotter pin 5 Connect the chain to the transpor...

Page 19: ...hydraulic cylinder of the tractor so that the sliding discs do not rest on the ground 4 Raise the support foot to the upper position and secure with a cotter pin 5 Manually place the mower in transpo...

Page 20: ...hown in the figure below Lock pin Pos 1 should lock into the cylinder handle lower the mower until the pin is completely locked The ball valve lever should be moved to the closed position Pos A Howeve...

Page 21: ...ith a cotterpin 6 5 Adjusting the mower After setting the mower in working position the sliding discs should be positioned parallel to the ground In order to change the cutting height 1 Position the m...

Page 22: ...ing To engage back the break back device reverse the tractor a short distance Incorrect spring tension can cause incorrect operation of the machine or even its damage Figure 6 The mower pushed away af...

Page 23: ...sual inspection of all elements of the machine looking for any mechanical damage Lubricate the machine in accordance with the recommendations Check the mechanical condition of the pins in the hitch sy...

Page 24: ...even one of the belts you must always replace the entire set of belts using the belts with the same markings and the same brand Figure 7 Adjustment of the V belts tension A Belt tensioner B for Eco CU...

Page 25: ...d with new ones Working with damaged elements of the working disc holders or blades is strictly prohibited Inspection of the blades should be performed every time before you start working and after ea...

Page 26: ...ce with new ones Check all the bolted joints tighten the loose bolts and nuts according to Table 3 Please note Distributor of the machine Tar River Equipment provides all spare parts Strength 6 8 8 8...

Page 27: ...should be refilled to the levels given below III Oil does not require changing only refilling If the user wants to change the oil old oil has to be sucked out through the refill plug on top Figure A T...

Page 28: ...amaged blades Replace dull or damaged blades with new complete sets Blades dull on one side only install on the disc with the opposite direction of V belts slippage Poorly tensioned belts Belts are we...

Page 29: ...ould be stored in a separate location with a limited access for persons and animals Worn out metal parts must be delivered to the scrap metal collection points Worn out plastics must be delivered to t...

Page 30: ...s or from the distributor Use only the original spare parts provided by the distributor to guarantee safe and reliable operation of the machine The use of unoriginal spare parts or parts which have be...

Page 31: ...31 9 2 General construction BDR 210 mower Pos Description Index 1 Suspension system 9 3 1 2 Middle frame 9 3 2 3 Hydraulic system 9 3 3 4 Metal cover 9 3 4 5 Main frame 9 3 5 6 Cutting unit 9 3 6...

Page 32: ...oval Tool 1 5 DM30105 R Clip M4x100 double pin 1 6 DMT0403 Suspension Frame Latch 1 7 DM30107 Lower Hitch Pin 2 8 LNM12175 Self locking Nut M12 x 1 75 GALV 2 9 BM1217535 Bolt M12 x 1 75 x 35 8 8 GALV...

Page 33: ...33 9 2 1 Middle frame...

Page 34: ...eal M35 x 72 x 10 1 20 DM20241 Tensioner Spring 1 21 DM30221 Tensioner Spring Seat 2 22 DM30222 Joint Angular Axis 1 23 DM30223 Pivot Pin 1 24 DM30224 Safety Breakaway device 1 25 FW20 Flat Washer M20...

Page 35: ...Outer Bar 1 3 FW12 Flat Washer M12 GALV 2 4 BM1217535 Bolt M12 x 1 75 x 35 GALV 8 8 2 5 DM30305 Breakaway Cube 2 6 DM30306 Flat Middle Bar 1 7 LNM142 Self locking Nut M14 GALV 1 8 DM30308 Spring Rod 1...

Page 36: ...36 9 2 2 Hydraulic system...

Page 37: ...202550 Bolt M20 x 2 5 x 50 GALV 8 8 1 13 LNM2025 Self locking Nut M20 x2 5 GALV 1 14 DM30414 Metal Bar Hydraulic Side 1 15 BM1217535 Bolt M12 x 1 75 x 35 GALV 8 8 2 16 LNM12175 Self locking Nut M12 x...

Page 38: ...t Safety Cover 1 4 DM30504 Reinforcement Plate 2 5 DM30505 Reinforcement Bracket 2 1 6 DM30506 Rear Protection Cover 1 7 DM30507 Rear Safety Guard 1 8 DM30508 Reinforcement Bracket 1 9 DM30509 Debris...

Page 39: ...39 9 2 2 Main frame...

Page 40: ...er Sleeve 1 16 B32062RS Bearing 3206 2RS 1 17 DM30617 Small Pulley Shaft Hub 1 18 OS305210 Oil Seal M30 x 52 x 10 1 19 B30206 Bearing 30206 1 20 DM85023 Split Pin M6 x 16 4 21 SRI 62 Snap Ring M62 Int...

Page 41: ...41 9 2 1 Cutting unit working part...

Page 42: ...ower Disc Hub 2 13 DM30713 Height Spacer Washer 5 4 14 B32092RS Bearing 3209 2RS 2 15 SRE 45 Snap Ring M45 External 2 16 SRI 85 Snap Ring M85 Internal 2 17 DM150031 Bottom Protective Cover 2 18 SSM121...

Page 43: ...ould be done after the cover has been placed on the main frame and adjusted to the machine step XI of the covers fitting procedure 1 Step I Find a safe and stable place to fit the covers Lay out the l...

Page 44: ...13 Step II Bent Reinforcement Assembly The figure below shows which bolt elements were used in steps II to V Case of use of other bolt elements indicated below Figure 14 Bolted joint Item No Name PAR...

Page 45: ...ent Reinforcement Reinforcement Holder 2 STEP III Adjust and fix reinforcing angle bars to the left and right coves Figure 15 Step III Reinforcing angle bars assembly 3 STEP IV Adjust and fix the rein...

Page 46: ...at self M8 galv Figure 16 Step IV Reinforcement holder assembly GALV galvanized coating Figure 17 Detail A of Figure 25 4 STEP V Adjust and fix the connection of the right cover to the holes in the ri...

Page 47: ...M8 x 1 25 x 20 GALV 8 8 2 FW08 Flat Washer M8 GALV 3 LNM08125 Self locking Nut M8 GALV 4 DM31004 Reinforcement Angle Bar 5 DM31005 Right Cover Reinforcement GALV galvanized coating Figure 19 Detail A...

Page 48: ...Reinforcement Bracket Short Reinforcement Bracket GALV galvanized coating Pos PART NO Name 1 BM0812516 Bolt M8 x 1 25 x 16 GALV 8 8 2 FW08 Flat Washer M8 GALV 3 LNM08125 Self locking Nut M8 x 1 25 4...

Page 49: ...s to the metal guard in places marked in Figure 38 below Figure 38 Metal Guard assembly for BDR 210 Pos PART NO Description Qty 1 DM30510 Left Protection Guard 1 2 DM30511 Left cover 1 3 DM30506 Rear...

Page 50: ...ng to Table 3 8 STEP IX Disconnect the milled connector from the scythe connector For models with hydraulic cylinder Fig 37 item 2 Unscrew the mounting bolts fixing the scythe connector to the main fr...

Page 51: ...main frame cover 9 STEP X Unscrew the bolts indicated in the following figure Fig 39 cover mounting location Figure 39 Metal covers assembly STEP X 10 STEP XI Adjust the cover to the free holes from S...

Page 52: ...5 Bolt M6 x 1 0 x 25 GALV 8 8 3 FW06 Flat washer M10 galv GAVL galvanized coating Figure 38 Front cover assembly No PART NO Name Type BDR210 QUANITY 1 CBM0812525 Carriage Bolt M8 x 1 25 M8x25 71 CBM08...

Page 53: ...n Part Number Description Qty 1 Yoke 2 2 Inner Yoke complete 1 3 Outer Yoke complete 1 4 Inner PTO Guard Complete 1 5 Outer PTO Guard Complete 1 6 Cross Bearing 2 7 Safety Chain 2 8 DM30242 PTO Shaft...

Page 54: ...e confirmed by the official stamp of the dealer It must not contain any deletions or corrections made by unauthorized persons A duplicate of the warranty card may be issued upon written request of the...

Page 55: ...int claim The scope of repair and parts used Date of complaint resolution Warranty period extended until Dealer s signature and stamp Date of complaint claim _ The scope of repair and parts used Date...

Page 56: ...lephone No Email address Reason for claim Persons Name Name of thedealer Proof of purchase Invoice no Date 20 Description of damages The date of complaint resolution Means and time of the complaint re...

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