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4.8

CLEANING AND 

MAINTENANCE

At  the  end  of  each  heating  season,  it  is

essential  to  have  the  boiler  thoroughly

checked and cleaned out. 

Proceed as follows:

–Turn the main switch off to stop electric

power  reaching  the  boiler  and  close  the

gas feed cock.

–Remove the outer casing as described in

section 4.7.

–Remove  the  gas  burner  manifold  unit

(fig. 30).

–To clean the burner, blow in a jet of air, so

as to remove any dust particles that may

have accumulated.

–Clean  the  heat  exchanger,  removing  any

dust or residue from combustion.

–When  cleaning  the  heat  exchanger  or

the  burners,  chemical  products  or  steel

brushes MUST NOT BE USED.

– Make  sure  that  the  tops  of  the  burners

with the holes are free from encrustations.

–Reassemble  the  items  removed  from

the boiler, making sure to follow the cor-

rect sequence.

–Check  the  chimney  to  make  sure  that

the flue is clean.

–Check  operation  of  the  equipment  and

the main burner.

–Af ter  assembly  of  all  the  gas  connec-

tions,  these  must  be  tested  for  sound-

ness,  using  soapy  water  or  appropriate

products. 

DO NOT USE NAKED FLAMES. 

Preventive  maintenance  and  checking  of

efficient  operation  of  equipment  and

safety  devices  must  be  carried  out  exclu-

sively by authorized technical personnel.

4.8.1

Cleaning the 

C.H. water filter 

(fig. 33)

To clean the filter, close the delivery/return

on/off taps, turn off the power to the con-

trol panel, remove the casing and empty the

boiler using the drain provided (9 fig. 7) until

the  hydrometer  shows  “zero”.  Place  a  con-

tainer  for  collection  underneath  the  filter,

unscrew the cap and proceed to clean the

filter,  removing  impurities  and  limestone

deposits. Check the seal o-ring before reas-

sembling the cap with the filter.

4.9

FAULT FINDING

The burner does not ignite and the circu-

lator is working.

–Check that the water pressure reads 1 -

1.2 bar.

–The  water  pressure  switch  is  faulty,

replace it.

Main burner does not start either to draw

off D.H.W. or for heating.

–Check  water  pressure  switch;  if  neces-

sary, replace it.

–The smoke stat has tripped; reset it.

–Check  whether  electric  power  is  rea-

ching  the  gas  valve  actuator;  check  its

operation and, if necessary, replace it.

–Check  operation  of  the  limit  stat  and

smoke pressure switch (

“BF” 

vers.).

–The  fan  is  operating  but  at  low  rpm,  so

failing  to  activate  the  smoke  pressure

switch (

“BF”

vers.); replace the fan.

–Replace the electronic card.

Boiler  turns  on,  but  after  10  seconds

“locks out”.

–Check  that  during  electric  wiring  the

position of line and neutral have not been

inverted.

–The sensing electrode is faulty; replace it.

–The control box is faulty; replace it.

Gas valve fails to modulate in D.H.W. and

C.H. modes.

–The sensor is interrupted; replace it.

–The  modulator  has  a  break  in  winding;

replace it.

–Check that the current to the modulator

complies with the specifications

–The electronic card is faulty; replace it.

Main  burner  fails  to  start  in  D.H.W.  pro-

duction mode.

–Unscrew  completely  the  screw  of  the

pressure switch valve (5 fig. 7)

–Check  that  the  filter  on  the  pressure

switch valve inlet is clean (3 fig. 7).

–Mains water charge pressure is too low;

install water-lift system.

–The  microswitch  of  the  pressure  switch

valve is faulty; replace it.

D.H.W. is very hot but at low flow rate.

–Exchanger or D.H.W. outlet pipe obstruc-

ted  by  lime  deposits;  remove  encrusta-

tions.

– The  primary  water  filter  is  obstructed

with impurities (fig. 33): clean the filter. 

D.H.W.  potentiometer  and  heating  poten-

tiometer fails to regulate properly.

–Check  that  the  sensor  in  question  is  in

contact  with  the  pipe;  use  silicone  paste

to improve sensitivity.

–The sensor in question is faulty; replace.

Boiler is noisy or heat exchanger makes a

sizzling sound.

–Check  whether  circulation  pump  P  is

obstructed; if necessary clear it out.

–Unclog impeller of circulation pump, clea-

ring away any impurities or sediments.

–Circulation  pump  is  burnt  out  or  has  a

lower rpm than required; replace it.

–Check  boiler  output  is  adequat e  for

actual needs of heating system.

Boiler safety valve keeps tripping.

–Check charge cock is closed. If it doesn’t

close properly, replace it.

–Check  system  cold  charge  pressure  is

not  too  high;  keep  to  recommended

values.

–Check whether safety valve is out of cali-

bration; if necessary, replace it.

–Check  whether  the  vessel  is  sufficiently

capacious  to  contain  the  water  for  the

system.

–Check  preloading  pressure  of  expansion

vessel.

–Replace expansion vessel if faulty.

Radiators fail to heat up in winter.

–The  rotary  switch  is  on  “Summer”;  swit-

ch to “Winter”.

–The  room  stat  is  set  too  low  or  needs

replacing because faulty.

–The  electrical  connections  of  the  room

stat are wrong.

–The  microswitch  of  diver tor  valve  is

faulty; replace it.

Main burner burns badly: flames too high,

deep yellow.

–Check  that  pressure  of  burner  gas  is

regular.

–Check burners are clean.

–Check  coaxial  assembly  has  been  instal-

led correctly (

“BF” 

vers.).

Smell of unburnt gases.

–Check boiler is properly clean.

–Check draught is sufficient.

–Check gas consumption is not too high.

Boiler  operates  but  does  not  increase

temperature.

–Check  gas  consumption  is  not  lower

than it should be.

–Check boiler is clean.

–Check  boiler  is  sized  in  proportion  to

system.

In the “FORMAT” boilers, upon demand for

D.H.W. or heating, fan fails to turn at max

speed.

–Make  sure  that  the  smoke  pressure

switch  is  working  and  that  the  relative

contact is in the rest position.

–Check  whet her  connection  tubes  of

smoke  pressure  switch  are  obstructed

and,  if  necessary,  clean  away  impurities

or condensate.

–The smoke pressure switch needs repla-

cing.

–Replace electronic board.

91

Fig. 33

Содержание Murelle 25 BF

Страница 1: ...pipe for the outlet of the products of the combustion is unobstructed and has been pro perly installed Make sure that any shutoff valves are open Make sure that the system is charged with water and i...

Страница 2: ...h electronic ignition and modulation natural draught FORMAT 25 BF 30 BF with electronic ignition and modulation room sealed forced draught The instructions given in this manual are provided to ensure...

Страница 3: ...1 1 CH setting range C 40 80 40 80 40 80 40 80 D H W setting range C 40 60 40 60 40 60 40 60 D H W flow rate EN 625 l min 10 5 12 7 10 5 12 7 Continuous D H W flow rate t 30 C l min 11 1 13 6 11 1 13...

Страница 4: ...r 16 Automatic by pass 17 D H W filter 18 C H return cock optional 19 C H flow cock optional 20 D H W cock optional 21 Gas cock optional 22 Fixing jig 23 Limit stat 24 C H water filter 1 5 MAIN COMPON...

Страница 5: ...her makes optional The kit code 8093900 is supplied comple te with mounting instructions 2 3 CONNECTING UP SYSTEM Before proceeding to connect up the boiler you are recommended to make the air cir cul...

Страница 6: ...ation or smokes coo ling in particular if located outside the building or in unheated ambiences Be set at an adequate distance from combustible or easily inflammable mate rial by means of an air gap o...

Страница 7: ...code 8084805 2 a Extension L 1000 code 8096100 2 b Extension L 500 code 8096101 3 Vertical extension L 200 with take off point code 8086908 4 Supplementaty 90 elbow code 8095800 TABLE 1 Siting of term...

Страница 8: ...mm H2O vers 25 and 11 00 mm H2O vers 30 For head losses in the fittings refer to Table 2 79 TABLE 2 Accessories 80 Head loss mm H2O 25 version 30 version Inlet Outlet Roof outlet Inlet Outlet Roof out...

Страница 9: ...xceed 7 00 mm H2O 25 vers and 11 00 mm H2O 30 vers When calculating the lengths of pipe take into account the parameters given in the Table 2 80 Fig 13 120 80 160 KEY 1 Sponge rubber gasket 125 95 2 F...

Страница 10: ...the front casing panel and the two screws holding the control panel to the sides see point 4 7 The panel will tilt forward at a sufficient angle to allow access to the components To remove the protect...

Страница 11: ...EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A SIT 503 control box TS 100 C safety stat TF Smoke stat PA Water pressure switch P Circulation pump VP Divertor valve TAG Antifreeze sta...

Страница 12: ...nals 22 23 2 10 5 25 OF 30 OF wiring diagram with HONEYWELL control box Fig 20 b KEY EV1 Gas valve coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode A HONEYWELL S4565CF control box TS...

Страница 13: ...temperature set on the potentio meter The adjustment range is between 40 and 60 C When the heating flow sensor is at 75 C the electronic limiter will trip and switch off the burner The burner will re...

Страница 14: ...uent re ignition will depend on a tempe rature difference of 3 C detected by the SM sensor heating flow sensor ATTENTION It is essential that the opera tions described above be carried out by authoriz...

Страница 15: ...KE SAFETY DEVICE This is a safety device against possible smoke emission into the ambience 9 fig 3 The safety device goes into action by blocking operation of the gas valve when the return of the smok...

Страница 16: ...ettore TA 22 23 L N TA TA1 P R P1 R1 CIRCUITO CON VALVOLE DI ZONA CIRCUITO CON POMPE DI ZONA Fig 26 KEY TA TA1 Zone room stat VZ VZ1 Zone gas valve R R1 Zone relay CR CR1 Zone microvalve or relay cont...

Страница 17: ...sures at the maximum and mini mum values are factory set Consequently they must not be altered Only when you switch the appliance from one type of gas supply methane to another butane or propane it is...

Страница 18: ...modulator With the hot water potentiometer knob set to the maximum the hot water tap turned on and the burner lit hold nut 3 locked in place and simulta neously turn nut 2 using a fixed 7 wrench to id...

Страница 19: ...t of the boiler Unscrew the connection 1 and the lock nut 5 Remove the bracket and the expansion vessel 4 NOTE Before refilling the system using a pressure gauge attached to the valve 3 make sure that...

Страница 20: ...t The modulator has a break in winding replace it Check that the current to the modulator complies with the specifications The electronic card is faulty replace it Main burner fails to start in D H W...

Страница 21: ...ure that the requi red temperature is kept constant With the rotary switch in the winter position once the boiler has reached the value set on the heating potentiome ter it will start to modulate in a...

Страница 22: ...entive maintenance and checking of the efficient operation of the equipment and safety devices must be carried out exclusively by the authorized technical staff The boiler is supplied with an electric...

Страница 23: ...the clock display together with an indication of the incorrect program me To cancel all the programmes move the selector to the P position and press buttons 3 and 5 simultaneously Setting the SKIP fun...

Страница 24: ...Format C installation and servicing instructions...

Страница 25: ...the system and boiler full of water and the correct pressure showing on the pressure gauge Is the Auto Air Vent open Has the pump been rotated manually Is the gas supply working pressure correct Is th...

Страница 26: ...7 3 INSTALLING THE BOILER 3 1 UNPACKING THE BOILER 8 3 2 FIXING THE WALL MOUNTING BRACKET 3 3 HANGING THE BOILER 3 4 FLUE AND TERMINAL PREPARATION 3 5 FLUE AND TERMINAL INSTALLATION 10 3 6 SEPARATE D...

Страница 27: ...ING DIAGRAM 20 7 2 INTERNAL VIEW 21 8 REPLACEMENT OF PARTS 8 1 HEAT EXCHANGER 22 8 2 COMBUSTION CHAMBER INSULATION 8 3 FAN ASSEMBLY 8 4 MAIN BURNER 8 5 IGNITION DETECTION ELECTRODE 8 6 GAS VALVE 8 7 A...

Страница 28: ...th sealed primary water sys tems and is supplied fully assembled and equipped with com plete valve packs If the wall thickness is less than 0 5 m 19 in the appliance can be installed from inside the r...

Страница 29: ...000 4 1 1 7 14 1 48 000 18 2 62 000 5 2 2 1 X 15 9 54 000 20 3 69 000 6 3 2 5 17 7 60 000 22 4 76 000 7 5 3 0 19 6 67 000 24 5 84 000 8 9 3 6 21 5 73 000 26 6 90 000 10 3 4 1 23 4 80 000 28 7 98 000 1...

Страница 30: ...capacity l gal 3 4 0 75 4 7 1 00 Minimum water flow D H W l min gal min 2 0 5 2 0 5 D H W flow rate at a temperature rise of 30 C l min gal min 11 2 2 5 13 8 3 0 35 C l min gal min 9 6 2 1 11 9 2 6 St...

Страница 31: ...current I E E Wiring Regula tions BS 7671 and in Scotland the electrical provisions of the Building Regulations applicable in Scotland A compartment used to enclose the appliance MUST be designed and...

Страница 32: ...be suitable for mains voltage Wiring should be in 3 core PVC insulated cable NOT LESS than 0 75 mm2 24 x 0 2 mm to BS6500 Table 16 Wiring external to the boiler MUST be in accordance with current l E...

Страница 33: ...uld be fitted as shown above Take note of the requirements relative to container capacity height above system inclusion of a non return valve stop cock and automatic air vent in the feed pipe as shown...

Страница 34: ...nection The final 600 mm 24 in of the mains supply pipe to the boiler must be copper A maximum D H W flow rate of 10 3 l m 2 3 gpm for FORMAT 80 C 13 l m 2 9 gpm for FORMAT 100 C is recommended Higher...

Страница 35: ...nd the flue air duct hole on the appropriate wall s Remove the template s and drill the two fixing holes using a 10 mm masonry drill Fit the plastic plugs provided Cut the hole in the wall for the flu...

Страница 36: ...ir duct larger duct and starting at the formed end mark off the length to be cut which is the wall thick ness X the clearance Y plus 145 mm 5 3 4 in for the FORMAT 80 C model and 170 mm 6 3 4 in for t...

Страница 37: ...4 in Push the flue duct assembly into the air duct until it stops against the terminal From inside or outside the building slide the duct assem bly into the wall until the sealing ring forms a good s...

Страница 38: ...s Part No 8089904 is supplied for this purpose The sectored diaphragm is to be used according to the max imum head loss allowed in both pipes as given in fig 14 11 Example of allowable installation ca...

Страница 39: ...ig 14 Fig 16 a b 5 IMPORTANT The three housings on the diaphragm permit assembly of the air intake in one position only Model FORMAT 100 C N segments Total load loss to remove mm H2O Pa n 1 0 1 0 9 8...

Страница 40: ...inlet connection using a suitable jointing compound Connect the gas supply pipe 3 9 SAFETY VALVE CONNECTION The appliance safety valve is located towards the R H S of the boiler and the discharge pipe...

Страница 41: ...If the burner pressure is low check that the appliance has not begun to modulate this will occur if the D H W flow rate is low If modulation is suspected open all D H W taps to maximise flow and rech...

Страница 42: ...or valve until a D H W temperature rise of approx 35 C is achieved This corresponds to the flowrates shown in Table 4 turn off the tap remove the pressure gauge and refit the sealing screw Remember th...

Страница 43: ...ews Inspect and if necessary clean the injectors electrodes and the main burner bars 5 2 FAN ASSEMBLY Disconnect the electrical connections to the fan Note the position of the earth conductor Remove t...

Страница 44: ...race the faulty component It is possible that a fault could occur as a result of local burning arcing but no fault could be found under test However a detailed visual inspection should reveal evi denc...

Страница 45: ...spark now Turn the clock in the right position Close room thermostat contact Replace the fan Is there voltage available to the pump Replace the clock Check pump connection Is pump shaft free to rotat...

Страница 46: ...ailable at the fan terminals Replace the PCB Replace the pump Replace the divertor valve Replace the fan Clean or replace filter at inlet of hydraulic group Has the PCB ignition locked out after 10 se...

Страница 47: ...y thermostat OP Time clock PF Air pressure switch V Fan PI Circulating pump VP Divertor valve C Rotary switch TA Room thermostat FL Flow water switch M Modulator SM C H sensor F1 Fuse 1 6 AT TR Transf...

Страница 48: ...2 Ignition transformer 3 Combustion chamber 4 Fan 5 Combustion analysis intakes 6 Negative pressure intake 7 Positive pressure intake 8 Smoke pressure switch 9 C H sensor SM 10 Main exchanger 11 100...

Страница 49: ...tion 5 1 Disconnect the electrical connections and the pressure sensing pipes to the fan Note the position of the earth conductor Unscrew the three screws securing the fan Drop and tilt the fan forwar...

Страница 50: ...connections one at a time to ensure that they are not incorrectly re fitted to the new switch Re assemble in reverse order referring to the wiring dia grams section 7 if necessary Ensure that the pres...

Страница 51: ...nel as described in section 5 1 Isolate the C H flow and return valves 17 18 fig 2 and drain the appliance through the drain plug 13 fig 2 Unscrew the expansion vessel union on the C H return pipe If...

Страница 52: ...8 Overheat thermostat 1 6146701 9 a D H W heat exchanger 80 C 1 6281508 9 b D H W heat exchanger 100 C 1 6281522 10 a Heat exchanger 80 C 1 6174230 10 b Heat exchanger 100 C 1 6174231 11 a Fan assemb...

Страница 53: ...26...

Страница 54: ...d in depth technical training courses FREE LUNCH Certificate on completion of the course Please fill in the form below for more details Combination Boilers Name Address Postcode Tel No Company Please...

Страница 55: ...n g p ro d u c t s u k l t d Jubilee Works Middlecroft Road Staveley Chesterfield Derbyshire S 43 3XN Tel 01246 471950 Fax 01246 281822 For service enquiries and boiler faults contact our service comp...

Страница 56: ...19 20 21 18 25 98 24 22 23 6 63 1 65 64 81 26 31 13 30 33 32 16 36 29 28 27 93 92 34 99 14 7 15 17 8 11 94 95 75 96 87 73 85 97 80 78 86 79 77 76 78 83 84 82 72 12 69 70 67 68 71 9 10 90 52 48 88 45 3...

Страница 57: ...8 6287900 Air smoke manifold 19 6147406 Air smoke manifold plug M14x1 5 20 6226417 O ring 3043 21 6242602 Air smoke manifold screw 22 6248803 Lip seal for 60 pipe 23 6028706 Air smoke manifold gasket...

Страница 58: ...rol panel cable cover 84 6290200 Room stat connection cover 85 6290100 Knob 40 86 6009585 Control panel bracket 87 6290001 Flap door 80C 87 A 6290002 Flap door 100C 88 6131401 Microswitch for flowmete...

Страница 59: ...stock parts Componenti da tenere a scorta POSITION CODE DESCRIPTION MODEL NOTE 6281507 Split pin kit for hydraulic group 5185403 Convers kit to the nat gas 25 30 kW 5187307 Technyl hydraulic group Pro...

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