Silverwing AEROPRAKT A22 FOXBAT Скачать руководство пользователя страница 184

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Page 185 - © SilverWing Aviation, 2005

6.5.

Cockpit weather sealing inspected and passed.

(Sealant filler in the rib-fluted panel-end gaps in top and bottom
monocoque)

Interior cockpit cowlings, instruments, switches, fuses, levers and

taps:

7.1.

All interior mouldings secure and correctly mounted.

(Good fit without ‘fretting’ of cables/wires/tubes/mechanisms, all screws
tight etc)

7.2.

Instrument panel and instruments secure and correctly
positioned.

(Altimeter in reach when ‘strapped in’, all instruments functioning correctly,
etc)

7.3.

Adequate VFR/engine instrument array for legal and safe flight.

(Consider relevant advice available as well as legal requirements, etc)

7.4.

Master, mag and ignition ‘on/off’ switches functional and safely
positioned.

(Typically a master plus a 5-way key switch, both must be in reach when
‘strapped in’)

7.5.

Circuit breaker fuses fitted and checked as required.

(Consider relevant circuits in the aircraft and other appropriate advice)

7.6.

Throttle levers, choke lever and fuel taps.

(Positions identified, placarded, functionally checked and in reach when
‘strapped in’)

Fuel tanks, clips and fittings, senders, drain tap and gascolator:

8.1.

Check wing-tank fixings, vent tubes clear and hose routings as
Build Manual.

(Tank-holding screws, wiring from senders to gauges, hose security, etc)

8.2.

Throughout the fuel system check hose material and bore, clips
and fittings.

(Matched bore/fittings, right material, kink free, clips and fittings secure)

8.3.

Check gascolator valve.

(Operate gascolator spring valve several times)

8.4.

Check connections to carburettors.

(Hose clips, kink-free routing, fuel-flow sender connections if fitted etc)

8.5.

Venting checked at gravity flow rate with filler caps tight.

(Unscrew drain-tap and measure fuel into calibrated Jug for one minute)

8.6.

Vapour return line checked clear

Coolant and oil circulation systems:

9.1.

Hoses and connections secure and installed as per Rotax manual.

(Routing okay, no kinks, doublers/heat shields fitted as required, fittings)

9.2.

Coolant radiator, oil cooler, pressure cap and expansion tank

(Cush-mounts, cap seal, connections, coolant level, etc)

Содержание AEROPRAKT A22 FOXBAT

Страница 1: ...Page 2 SilverWing Aviation 2005...

Страница 2: ...to 30 kts and provides the unthreatening STOL capability of a genuine ultralight Yet it can cruise at 85 90kts on 14ltrs hr and has a range of more than 500 miles The cockpit is very roomy with excel...

Страница 3: ...months or more is planned to build the plane there is little point in having an expensive engine bolted to the airframe or in a box using up its warranty time After installing the engine the final fin...

Страница 4: ...ou will need it 5 If you are buying the kit in stages plan when you will need the engine covering paint and instruments so that they can be ordered in plenty of time 6 If you are in doubt about anythi...

Страница 5: ...NG 1 170 0 0119 32 ANGLES R L 1 180 0 0171 33 DOUBLER 1 190 0 0172 34 DOUBLER X 2 1 190 0 0173 35 SUPPORT 1 200 3 4307 36 GUSSET X 2 1 200 3 4307 37 FLOORING 1 210 0 0120 38 GUSSET R L 1 220 2 0147 39...

Страница 6: ...30 1 5124 01 8 PLATE 13 030 1 5124 03 9 BRACKET 13 010 1 5168 10 BRACKET 12 020 2 5181 11 STOP 13 020 1 5168 12 PAD 13 020 1 5169 13 C STICK 1 260 0 5122 00 14 BELLCRANK 12 030 1 5182 15 SLEEVE 12 030...

Страница 7: ...612 5 F GAUGES X 2 FOR REMAINING ELECTRICAL PARTS SEE ROTAX AND OTHER COMPONENT SUPPLIER S OWN PARTS LISTS WHICH ARE PROVIDED WITH YOUR KIT NUTS BOLTS FASTENERS ETC SUFFICIENT QUANTITY OF THE VARIOUS...

Страница 8: ...ed 1 Locate and inspect the left and right central console beams as illustrated in the drawing 2 Offer up both parts ensuring that their orientation is exactly as shown in the drawing Clico in place t...

Страница 9: ...Page 10 SilverWing Aviation 2005...

Страница 10: ...orted as required 1 Locate and inspect the left and right landing gear LG beams illustrated in the drawing 2 Offer up both parts to the fuselage ensuring that their orientation is exactly as shown in...

Страница 11: ...Page 12 SilverWing Aviation 2005...

Страница 12: ...pect the angle pieces and gussets as illustrated in the drawing left and right sets 2 Offer up the three parts to the fuselage left side ensuring that their orientation is exactly as shown in the draw...

Страница 13: ...Page 14 SilverWing Aviation 2005...

Страница 14: ...s required 1 Locate and inspect door hinges as illustrated in the drawing Select the correct size bolts with stiff nuts and washers 2 Loosely assemble both hinges in turn on the left side exactly as s...

Страница 15: ...Page 16 SilverWing Aviation 2005...

Страница 16: ...ng 2 Offer up parts and pre assemble with clicos exactly as shown in the drawing 3 Re check steps 1 and 2 When you are completely satisfied that the assembly is correct replace clicos with rivets work...

Страница 17: ...Page 18 SilverWing Aviation 2005...

Страница 18: ...ted as required 1 Locate and inspect base plate and rear hinge bracket as illustrated in the drawing Select correct sized bolts with stiff nuts and washers 2 Offer up and loosely assemble parts exactl...

Страница 19: ...Page 20 SilverWing Aviation 2005...

Страница 20: ...rted as required 1 Locate and inspect LG spring bracket and brace as illustrated on the drawing Select the correct size bolts with stiff nuts and washers 2 Offer up and loosely assemble parts exactly...

Страница 21: ...Page 22 SilverWing Aviation 2005...

Страница 22: ...d loosely assemble the parts exactly as shown on the drawing Note that the rivets item 8 in drawing will not be fitted until after the floor pan is fitted The lower face of the fitting item 3 should a...

Страница 23: ...Page 24 SilverWing Aviation 2005...

Страница 24: ...ersons with the fuselage monocoque supported as required 1 After carefully studying the four drawings locate and inspect the braces fittings and battery tray 2 Offer up parts and pre assemble with cli...

Страница 25: ...Page 26 SilverWing Aviation 2005...

Страница 26: ...Page 27 SilverWing Aviation 2005...

Страница 27: ...Page 28 SilverWing Aviation 2005...

Страница 28: ...Page 29 SilverWing Aviation 2005...

Страница 29: ...Page 30 SilverWing Aviation 2005...

Страница 30: ...th the fuselage monocoque supported as required 1 After carefully studying the four drawings locate and inspect braces and fittings 2 Offer up parts and pre assemble with clicos exactly as shown in th...

Страница 31: ...Page 32 SilverWing Aviation 2005...

Страница 32: ...Page 33 SilverWing Aviation 2005...

Страница 33: ...Page 34 SilverWing Aviation 2005...

Страница 34: ...Page 35 SilverWing Aviation 2005...

Страница 35: ...red 1 Locate and inspect the forward floor panel as illustrated on the drawing 2 Offer up to the fuselage and clico in place exactly as shown on the drawing 3 Re check steps 1 and 2 Be especially care...

Страница 36: ...Page 37 SilverWing Aviation 2005...

Страница 37: ...ed as required 1 Locate and inspect central console angles as illustrated on the drawing 2 Offer up parts and clico in place exactly as shown on the drawing 3 Re check 1 and 2 4 Working alternately an...

Страница 38: ...Page 39 SilverWing Aviation 2005...

Страница 39: ...o small doublers as illustrated on the drawing 2 Offer up parts and clico in place exactly as shown on the drawing Note that the outer 3 holes in the small doublers mate with the holes previously left...

Страница 40: ...Page 41 SilverWing Aviation 2005...

Страница 41: ...washers and the stud Note After airframe 016 the gussets were replaced with straight link plates connecting the stud 4 to the bolts 6 2 Offer up the parts exactly as shown on the drawing Clico support...

Страница 42: ...Page 43 SilverWing Aviation 2005...

Страница 43: ...red 1 Locate and inspect aft flooring panel and floor gussets as illustrated on the drawing 2 Offer up the floor panel and floor gussets making sure the pre drilled holes in each are aligned with the...

Страница 44: ...Page 45 SilverWing Aviation 2005...

Страница 45: ...Page 46 SilverWing Aviation 2005...

Страница 46: ...r time but is shown now for continuity with the previous drawings 1 Using a small spatula or other suitable tool neatly fill the triangular end gaps in the floor and ceiling panels with a proprietary...

Страница 47: ...Page 48 SilverWing Aviation 2005...

Страница 48: ...Page 49 SilverWing Aviation 2005...

Страница 49: ...2 Clico in place exactly as shown on the drawing Note It s advisable to check that the fillets are symetrical prior to riveting That is equal distance from the fuselage centreline Any out of alignment...

Страница 50: ...Page 51 SilverWing Aviation 2005...

Страница 51: ...d brake components as illustrated on the drawing Select correct size bolts with castle nuts washers and cotter pins 2 Offer up the left LG leg first and fit loosely exactly as shown on drawing number...

Страница 52: ...Page 53 SilverWing Aviation 2005...

Страница 53: ...Page 54 SilverWing Aviation 2005...

Страница 54: ...ill if you are not able to get the work done locally contact Foxbat Aircraft Remember that the nosewheel assembly is linked into the rudder control circuit so it must rotate freely 1 Locate and inspec...

Страница 55: ...Page 56 SilverWing Aviation 2005...

Страница 56: ...Page 57 SilverWing Aviation 2005...

Страница 57: ...trated on the drawing Select the correct size bolts with stiff nuts and washers Note The crossbeam is not fully shown on the drawing but is the transverse component that also forms the seat back and l...

Страница 58: ...Page 59 SilverWing Aviation 2005...

Страница 59: ...sp of how the mixer system works The heart of it is the central control shaft illustrated in the drawing 13 040 Note how it locates in the bearings pressed into the brackets 2 forward and 3 aft Note D...

Страница 60: ...Page 61 SilverWing Aviation 2005...

Страница 61: ...re the manual trim parts that are illustrated forward of 4 For the electric option there is a right hand bracket 5 that is not illustrated on the drawing The right hand bracket 5 gives the strength pr...

Страница 62: ...Page 63 SilverWing Aviation 2005...

Страница 63: ...RAWING FOR PARTS REQUIRED Recommended job for two persons with fuselage monocoque supported as required 1 Locate and inspect the bracket as illustrated on the drawing 2 Offer up the part and clico in...

Страница 64: ...Page 65 SilverWing Aviation 2005...

Страница 65: ...ob with fuselage monocoque supported as required 1 Locate and inspect the elevator bell crank bracket as illustrated on the drawing Select the correct bolt stiff nut and washers 2 Clico in place exact...

Страница 66: ...Page 67 SilverWing Aviation 2005...

Страница 67: ...with fuselage monocoque supported as required 1 Locate and inspect the stops and pads as illustrated on the drawing These are the bump stops for the aileron bell crank which is fixed to the aft end of...

Страница 68: ...Page 69 SilverWing Aviation 2005...

Страница 69: ...er pin Lightly grease the shaft locating pins 2 Offer up the central control shaft exactly as shown on drawing 13 040 on page twenty one re check assembly then tighten the castle nut don t over tighte...

Страница 70: ...Page 71 SilverWing Aviation 2005...

Страница 71: ...Page 72 SilverWing Aviation 2005...

Страница 72: ...as required 1 Locate and inspect the elevator bellcrank and sleeve as illustrated on the drawing Select the correct bolt with stiff nut and washer Lightly grease the sleeve inside and out 2 Offer up...

Страница 73: ...Page 74 SilverWing Aviation 2005...

Страница 74: ...equired 1 Locate and inspect the rod 3 as illustrated on the drawing Don t include the rod 4 at this stage it will be installed later Select the correct size bolts with castle nuts washers and cotter...

Страница 75: ...Page 76 SilverWing Aviation 2005...

Страница 76: ...son Note This job can be left until later the cover is supplied in bare aluminium but many people prefer to paint or upholster it before final fitting 1 Locate and inspect the cover as illustrated on...

Страница 77: ...Page 78 SilverWing Aviation 2005...

Страница 78: ...commended one person job with the fuselage monocoque supported as required 1 Locate and inspect the trim cable guides as illustrated on the drawing 2 Offer up the parts and hold loosely in place with...

Страница 79: ...Page 80 SilverWing Aviation 2005...

Страница 80: ...1 SilverWing Aviation 2005 PAGE THIRTY ONE DRAWING NUMBER 15 020 Installing the Manual trim lever SEE DRAWING FOR PARTS REQUIRED Recommended job for two persons with fuselage monocoque supported as re...

Страница 81: ...Page 82 SilverWing Aviation 2005...

Страница 82: ...hown on the drawing and clico in place Note Providing the rudder cables are still open at their forward ends the cable guides can be threaded through later In this instance open means just a cut cable...

Страница 83: ...Page 84 SilverWing Aviation 2005...

Страница 84: ...ct the rudder cable the outer and inner brackets the pulley and the guard as illustrated on the drawing Select the correct size bolts stiff nuts castle nut washers and cotter pin 2 Offer up and loosel...

Страница 85: ...Page 86 SilverWing Aviation 2005...

Страница 86: ...ate and inspect the rudder cables the shackles and the pulleys as illustrated on the drawing Select the correct size bolts stiff nuts castle nuts washers and cotter pins 2 Offer up the parts and assem...

Страница 87: ...Page 88 SilverWing Aviation 2005...

Страница 88: ...for two persons with the fuselage monocoque supported as required 1 Locate and inspect the elevator bellcrank This should be pre assembled to the pivot brackets with bolts stiff nuts and washers as il...

Страница 89: ...Page 90 SilverWing Aviation 2005...

Страница 90: ...s castle nuts washers and cotter pins Note The rod 2 on this drawing is the same part as the rod 4 on drawing number 12 040 see page twenty eight Refer to that drawing for view of forward rod connecti...

Страница 91: ...Page 92 SilverWing Aviation 2005...

Страница 92: ...ker arm 3 drawing number 14 020 and the way the rocking action links to the flaperon control shafts 1 drawing number 13 060 The drawings are busy in comparison with previous ones but the mechanism its...

Страница 93: ...Page 94 SilverWing Aviation 2005...

Страница 94: ...plate the bearing and the bracket bearing as illustrated on the drawing Lightly grease the sleeve bearing surfaces Select the correct size bolts with castle nuts washers and cotter pins 2 Offer up the...

Страница 95: ...Page 96 SilverWing Aviation 2005...

Страница 96: ...e conduit stop as illustrated on the drawing Select the correct size bolts with castle nuts stiff nuts washers and cotter pins Lightly grease the moving surfaces where appropriate 2 Offer up the parts...

Страница 97: ...Page 98 SilverWing Aviation 2005...

Страница 98: ...the housing as illustrated on the drawing Select the correct size screws to match the captive stiff nuts in the main brackets 2 Offer up the part and attach with the screws finger tight Note You will...

Страница 99: ...Page 100 SilverWing Aviation 2005...

Страница 100: ...l you attach the wings See Wings and Flaperons section 1 Select the flaperon control shafts and the cardan rings as illustrated on the drawing Select the correct size bolts with castle nuts washers an...

Страница 101: ...Page 102 SilverWing Aviation 2005...

Страница 102: ...t the aileron rods as illustrated in the drawing Select the correct size bolts with castle nuts washers and cotter pins Lightly grease the bolts 2 Offer up the parts and loosely assemble them exactly...

Страница 103: ...Page 104 SilverWing Aviation 2005...

Страница 104: ...ed one person job 1 Locate and inspect the fin tip as illustrated on the drawing 2 Offer it up to the fin and attach loosely in place with pop rivets but don t compress the rivets yet Ensure that the...

Страница 105: ...Page 106 SilverWing Aviation 2005...

Страница 106: ...s illustrated on the drawing Ensure the upward curve of the tip is on the underside of the wing 2 Offer it up to the wing and attach loosely in place with pop rivets but don t compress the rivets yet...

Страница 107: ...Page 108 SilverWing Aviation 2005...

Страница 108: ...in to the fuselage exactly as shown on the drawings Wind in the rear bolts until finger tight in the captive nuts and insert the pop rivets but don t compress them at this stage 3 Re check 1 and 2 Ens...

Страница 109: ...Page 110 SilverWing Aviation 2005...

Страница 110: ...Page 111 SilverWing Aviation 2005...

Страница 111: ...he left and right throttle levers the connecting tube the friction clamps and the spacers all as illustrated on the drawing Select the correct size bolts screws stiff nuts and castle nuts with their r...

Страница 112: ...Page 113 SilverWing Aviation 2005...

Страница 113: ...ailure you will still have engine power Locate and inspect the conduit stops the shackles the handles and the cables conduits Bowden cables as illustrated on the drawing Select the correct size bolts...

Страница 114: ...Page 115 SilverWing Aviation 2005...

Страница 115: ...e engine mounts prior to installation Select the correct size bolts with stiff nuts castle nuts washers and spring pins 2 Offer up the engine mount part 1 to the fuselage and loosely assemble exactly...

Страница 116: ...Page 117 SilverWing Aviation 2005...

Страница 117: ...g Locate and inspect the brackets the rod the lug and the bearings as illustrated on the drawing Select the correct size bolts with nuts washers cotter pins and spring pins Brief your two assistants o...

Страница 118: ...Page 119 SilverWing Aviation 2005...

Страница 119: ...510 7 500 9 500 15 030 Select and inspect the components and all necessary fittings as illustrated on the drawings Lightly grease all bearing surfaces 2 Offer up the parts exactly as shown on the draw...

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Страница 126: ...Page 127 SilverWing Aviation 2005...

Страница 127: ...ore proceeding Make sure you have fully grasped how the system operates including the nosewheel linkages Select and inspect the components as listed in the drawings 2 Follow the installation sequence...

Страница 128: ...Page 129 SilverWing Aviation 2005...

Страница 129: ...Page 130 SilverWing Aviation 2005...

Страница 130: ...s Lubricate the inner cables at this stage 2 Starting with the choke cable you can now offer up and install the components exactly as illustrated on the drawings 3 Recheck 1 and 2 4 Thoroughly examine...

Страница 131: ...Page 132 SilverWing Aviation 2005...

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Страница 133: ...Page 134 SilverWing Aviation 2005...

Страница 134: ...rawings Observe the coil near the master cylinder exit and the slightly raised slack at the fuselage exit these are to accommodate movement Also note the nylon protection tubes at the cable tie attach...

Страница 135: ...Page 136 SilverWing Aviation 2005...

Страница 136: ...Page 137 SilverWing Aviation 2005...

Страница 137: ...in the drawings Temporarily fix the fuel lines in position with duct tape and trim the lengths as required but when inserting the spigots inside the lines be careful not to shave off a sliver of mate...

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Страница 142: ...Page 143 SilverWing Aviation 2005...

Страница 143: ...ufacturers For example you may have a preference for digital rather than the traditional analog engine instruments or may opt for the advantages of a modern fully digital glass cockpit such as the Bra...

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Страница 149: ...Page 150 SilverWing Aviation 2005...

Страница 150: ...bag and fittings the seat belts and the seats 2 Offer up and fix the instrument binnacle and console mouldings according to the drawing sequence Installation of the flaperon lever cowl is described o...

Страница 151: ...Page 152 SilverWing Aviation 2005...

Страница 152: ...Page 153 SilverWing Aviation 2005...

Страница 153: ...Page 154 SilverWing Aviation 2005...

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Страница 156: ...Page 157 SilverWing Aviation 2005...

Страница 157: ...shown in drawing number 4 500 It s best to have two assistants at this stage Don t use force It will be necessary for an assistant to carefully lift the wing tip and adjust the wing s position whilst...

Страница 158: ...Page 159 SilverWing Aviation 2005...

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Страница 162: ...Page 163 SilverWing Aviation 2005...

Страница 163: ...in place at the sides and rear Make sure the panel is accurately positioned The fuselage is pre drilled so using those holes as a guide carefully drill through the Lexan at strategic positions and fix...

Страница 164: ...Page 165 SilverWing Aviation 2005...

Страница 165: ...the top edge Next with the lower assistant supporting the windscreen and keeping it exactly central the side assistants should press the Lexan into a curve snugly following the inside contour of the w...

Страница 166: ...Page 167 SilverWing Aviation 2005...

Страница 167: ...nents and assemble the door exactly as shown in the drawings Leave a small amount of play in the hinges shown in drawing 1 500 to allow final alignment of the R pins shown in drawing 1 600 Loosely att...

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Страница 173: ...Page 174 SilverWing Aviation 2005...

Страница 174: ...uired when applying the adhesive although skin contact should be avoided Full instructions for use are provided with our covering kit Fabric Covering Process As a general guide here are some basic ins...

Страница 175: ...hing less in warm conditions 10 Tip Try to avoid excessive drip through of liquid it can sometimes remain discernible in the paint texture of the finished aircraft when viewed from certain angles You...

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Страница 181: ...Page 182 SilverWing Aviation 2005...

Страница 182: ...r frame 3 1 Confirm all project assembly work checked See relevant Build Manual page and drawing for each assembly 3 2 Fuselage monocoque checked Skin rivets joints doublers etc 3 3 Wings checked D bo...

Страница 183: ...el LG leg attachments checked Fuselage brackets axle blocks calliper mounts disc wheel security axles tyres etc 5 2 Hydraulic brake system operation and effectiveness checked Fluid level fittings leve...

Страница 184: ...7 6 Throttle levers choke lever and fuel taps Positions identified placarded functionally checked and in reach when strapped in 8 Fuel tanks clips and fittings senders drain tap and gascolator 8 1 Che...

Страница 185: ...d is plus or minus one degree in all cases 12 2 Elevator up 22 down 22 12 3 Trim tab up 20 nose down down 30 nose up 12 4 Rudder 21 left 21 right 12 5 Ailerons up 20 down 13 12 6 Flaperon droop First...

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Silverwing AEROPRAKT A22 FOXBAT, Руководство пользователя

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