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Signode TENSION-WELD VXT2-16, Руководство по эксплуатации, частям и безопасности, Страница: 4 / 36

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TABLE OF CONTENTS

Page

General Safety Instructions

2

Specifications

4

Pneumatic Information

5

Operating Instructions

9

Adjustments

11

Parts Removal and Replacement

14

Air Logic and Diagram

21

Page

Parts List, Air Motors

22

Parts List, Tool

24

Troubleshooting

26

Maintenance 

30

Tool Options

31

Declaration of Conformity

35

VXT2-16
Part No. 422580

VXT2-19
Part No. 422585

SPECIFICATIONS

MODEL

STRAP

TYPE

WIDTH

THICKNESS

VXT2-16

High Strength

Tenax

16mm (.629")

0.036" to 0.044" (0.91-1.11mm)

VXT2-19

High Strength

Tenax

19mm (.748")

0.045" to 0.055" (1.14-1.40mm)

NOTE: VXT2-16 tools are factory configured for use with 16mm Tenax Strapping.

VXT2-19 tools are factory configured for use with 19mm Tenax Strapping.

Re-configuring the strap size or application requirements of the tool can be accomplished
by referring to page 13 of this manual.

Содержание TENSION-WELD VXT2-16

Страница 1: ...VXT2 16 19 TENSION WELD STRAPPING TOOL...

Страница 2: ...during tensioning and sealing can result in severe personal injury from flying strap or tool When tensioning or sealing position yourself to one side of the strap and keep all bystanders away Using st...

Страница 3: ...s repairs or cleaning of the tool disconnect air supply This tool is a Tension Weld type sealer A properly made joint will appear as shown in the illustration If the joint does not appear as shown the...

Страница 4: ...nformity 35 VXT2 16 Part No 422580 VXT2 19 Part No 422585 SPECIFICATIONS MODEL STRAP TYPE WIDTH THICKNESS VXT2 16 High Strength Tenax 16mm 629 0 036 to 0 044 0 91 1 11mm VXT2 19 High Strength Tenax 19...

Страница 5: ...the adjustment screw Key 47 on the Air Motor Assembly counter clockwise as required AIR SUPPLY INSTALLATION If compressor has a good dryer unit use black pickled pipe When a dryer unit is not installe...

Страница 6: ...is removed at the water leg in the piping system or in the filter Part No 008559 NOTE Additional information is available in the Signode publication Air Supply Manual Part No 186038 If you have any qu...

Страница 7: ...least 600 lbs 2664N of tension is drawn at 90 psig 6 2 Bar Strap breakage hazard Strap can break if inlet air pressure to tool exceeds 90 psig 6 2 bar Strap breakage can result in severe personal inju...

Страница 8: ...a indoor located Filter Regulator Lubricator or relocate the F R L to a warmer operating area AIR PRESSURE DROP Confirm air pressure calibration by comparing it to a master gauge placed in line where...

Страница 9: ...ing lever and while standing to one side of the strap line squeeze the motor control lever to tension the strap 3 When the motor stalls indicating completion of tension continue to hold the motor leve...

Страница 10: ...EALING OPERATION This tool is a Tension Weld type sealer A properly made joint will appear as shown in the illustration If the joint does not appear as shown then the operator must proceed as follows...

Страница 11: ...produce an acceptable joint or if you have any questions as to whether your tool is producing good weld strength contact your Signode Sales Representative CUTTER ADJUSTMENTS When the strap cutter beg...

Страница 12: ...at the shims while rotating Clearance between the feedwheel and gripper plug at this point should fall between 002 004 05 10mm 3 If the feedwheel needs to be adjusted use a 3 32 hex wrench to rotate t...

Страница 13: ...e marked 16 or 19 2 The guide spacer key 105 must also be repositioned for the appropriate strap size Squeeze the tensioner foot lever to expose the SHCS Key 104 on the tensioner foot Temporarily remo...

Страница 14: ...21 6 Lift the torsion spring 23 and the tensioner foot 16 off the support pin 25 This allows the gripper plug 17 to be replaced if necessary Turn the tensioner foot over remove the flat head cap screw...

Страница 15: ...so as not to damage or lose the spring 7 Examine the cutter blade 46 spring 84 and pin 74 for a worn or damaged areas Replace if necessary 8 Reassemble the tool in reverse order except for the small...

Страница 16: ...screw through the bearing into spacer 86 Clamp the screw head in a vise and lightly tap the casting to extract the bearing See inset A 5 Examine the teeth of the lower gripper 78 If the part is to be...

Страница 17: ...gs with the concave side towards the washer 32 Stake the spacer sleeve twice and replace the spacer sleeve subassembly 6 Assemble the clutch spring 36 and the clutch 37 on the spline of the Spiroid wo...

Страница 18: ...reful not to damage the air lines Remove the O ring 34 from the end of the air motor housing Set it to the side for reuse 3 Remove the three socket head cap screws which secure the motor mount to the...

Страница 19: ...plate 14 and the rotor assembly 18 with the vanes 17 out of the cylinder 11 Look for areas of wear on the face of the end plates the pinion teeth on the rotor and the edges of the vanes The vanes must...

Страница 20: ...stall the O ring valve housing assembly drive gear bearing and lower air motor cover 20 The air motor mount assembly can now be mounted to the gear housing assembly 21 Lift up the cutter blade and ins...

Страница 21: ...on has been reached Air also flows to and stops at the 3 way valve 3 The weld handle is pulled back initiating the welding cycle Air is directed to the throttle valve opening it fully allowing full ai...

Страница 22: ...y 25 3 422528 Pin 26 1 422514 Retainer 27 1 422515 024608 Ring gear 28 1 023551 023551 Seal 29 1 023556 023556 Pin 30 1 422516 090078 Gear housing 31 1 422594 422594 Motor cover 32 3 012298 012298 SHC...

Страница 23: ...Secure with Loctite 569 or equivalent The pilot valve Key 33 must only be serviced by an authorized Signode Service Facility or a maintenance person trained by Signode NEVER remove the pilot valve wh...

Страница 24: ...1 306869 Pin 48 1 422108 Slider link 49 1 273850 Lift tab 50 1 273842 Pin 51 1 422110 Pin pivot 52 1 422109 Upper gripper 53 1 273820 Flow control 54 2 274442 Fitting 56 1 273819 3 way valve 58 1 273...

Страница 25: ...25...

Страница 26: ...ld identified by an incomplete area of weld 8 Incomplete or no weld 9 Strap is over welded 10 Motor shut off is sluggish 11 Strap weld time is erratic 12 Weld time is too long CUT OFF ACTION 13 The cu...

Страница 27: ...tor from the tool and disassemble it If these parts are only dirty clean thoroughly oil and reassemble If they are worn or rusted replace them 4 CONDITION Feedwheel milling on strap and or strap break...

Страница 28: ...sm by brushing away the strap residue or washing the entire unit in a solvent When a solvent is used it is imperative the assembly be blown dry to remove all solvent Check for dry or worn bearings in...

Страница 29: ...e tool of all excess oil See instructions Excess Oil Removal found in this manual 13 CONDITION The cut off has become difficult CAUSE REMEDY 1 Strap residue jamming cutter mechanism 2 Adjust cutter as...

Страница 30: ...he weld time is too long and seemingly cannot be adjusted the tool may have an excessive amount of oil internally Purge the tool of the excess oil as follows 1 Open the flow control fully by turning t...

Страница 31: ...w for the appropriate configuration for the tool application NOTE Each hanger is supplied with two 10 24x3 4 socket head cap screws Part No 008731 for mounting the hanger to the tool VERTICAL STORAGE...

Страница 32: ...seful for applications which are close to the floor where the standard pneumatic connection and supply hose could get in the way KEY QTY PART NO DESCRIPTION 1 1 020710 Elbow 90 2 1 004154 Hose 3 1 086...

Страница 33: ...33...

Страница 34: ...34...

Страница 35: ...fined in EC Directive 89 392 EEC Machine Supplier Signode Division of ITW Ltd Queensway Fforestfach Swansea SA5 4ED Machine Description VXT2 Series Machine Type Pneumatic Combination Hand Strapping to...

Страница 36: ...the tool is in Signode s possession for warranty repairs This warranty is void as to any tool which has been I subjected to mis use misapplication accident damage or repaired with other than genuine...

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