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24

PARTS LIST, TOOL

KEY QTY. PART #

DESCRIPTION

4

3

423370

Screw

5

1

273881

End cap 

6

1

023096

O-ring

7

1

023097

Bearing, Faf. #9101K

8

1

023082

O-ring

9

1

023014

Spacer

10

1

014567

Gear (16)

1

023002

Gear (19)

11

1

008734

Bearing, Fafnir B-542

12

1

008552

Oil seal

14

1

306842

Handle

15

2

023093

Key, Woodruff

16

1

422581

Tensioner foot

17

1

424573

Gripper plug

18

1

422555

Gripper guide

19

1

306210

FHSCS, #6-32x

d

 

20

1

008624

Roll pin, 1/8 x 1/4

21

1

422551

Feedwheel shaft

22

1

422578

Feedwheel

23

1

274409

Spring torsion

24

1

422582

Weld housing

25

1

274068

Support pin

26

1

422558

Eccentric shaft

27

1

273859

Gear idler

27A 1

422913

Gear/Bearing Assy

28

1

014566

Spiroid pinion (16)

1

014517

Spiroid pinion (19)

29

1

014530

Needle bearing,
Torrington #B-47

30

1

306856

Dowel pin

31

1

014527

Bearing, Fafnir
#7202W

32

1

014556

Washer

33

2

014549

Brake spring

34

1

306839

Brake

35

1

422562

Spacer sleeve

36

1

014542

Clutch spring

37

1

306865

Clutch

38

1

014529

Needle bearing,
Torrington #B-68

39

1

422564

Drive gear 

39A 1

422565

Drive gear assembly

40

1

014528

Bearing

41

1

422566

Motor mount

42

1

422301

Locking ring

43

1

273883

Compression plate

44

1

273858

Contact stem

45

1

273812

Die spring

46

1

422567

Cutter blade

47

1

306869

Pin

48

1

422108

Slider link

49

1

273850

Lift tab

50

1

273842

Pin

51

1

422110

Pin, pivot

52

1

422109

Upper gripper

53

1

273820

Flow control

54

2

274442

Fitting

56

1

273819

3-way valve

58

1

273827

Oil seal

60

1

422549

Weld handle

KEY QTY.

PART #

DESCRIPTION

61

1

422586

Knob

64

1

273815

Bushing

65

1

008751

Needle bearing,
Torrington #M-781

66

1

273823

Pressure Eccentric

68

1

007631

Roll pin, 1/8 X 5/8

69

1

023446

O-ring

70

1

286392

Warning sign

71

1

433420

Nameplate, VXT2-16

1

433421

Nameplate, VXT2-19

72

1

423425

Gear housing 

73

1

023963

Brush, not shown

75

2

016342

SHCS,¼-20 x 1½

76

4

009041

SHCS,¼-20 x 3/4

78

1

422570

Lower gripper

79

1

273824

Needle bearing

80

2

273825

Needle bearing

81

1

273828

Shim

82

1

422571

Disk

84

1

045203

Compression spring,
LEE #LC-020 A-5

86

1

273834

Spacer

87

1

306545

Slotted screw,
4-40 x 3/16

88

2

306847

Adjustment screw

92

1

008746

SHCS, 1/4-20 x 3/8

94

1

286373

3-Icon info. sign

95

3

422572

Pin

96

1

422584

Guide Plate

97

2

261833

BHSCS, #10-24x1/4

98

1

422533

Tee

99

1

422538

Tubing, 5/8" length

100 1

422539

Tubing, 1/2" length

101 1

422831

Pin

103 2

422577

Inner guide

104 3

423426

SHCS

105 1

422576

Guide spacer

106 1

422587

3/32 Hex wrench
(not shown)

!

 When ordering parts, please show tool

   model, part number and description.

!

 Standard hardware parts may be obtained

   from any local hardware supply. 

!

 Wearing parts are usually limited to those

   underlined and should be stocked.

Содержание TENSION-WELD VXT2-16

Страница 1: ...VXT2 16 19 TENSION WELD STRAPPING TOOL...

Страница 2: ...during tensioning and sealing can result in severe personal injury from flying strap or tool When tensioning or sealing position yourself to one side of the strap and keep all bystanders away Using st...

Страница 3: ...s repairs or cleaning of the tool disconnect air supply This tool is a Tension Weld type sealer A properly made joint will appear as shown in the illustration If the joint does not appear as shown the...

Страница 4: ...nformity 35 VXT2 16 Part No 422580 VXT2 19 Part No 422585 SPECIFICATIONS MODEL STRAP TYPE WIDTH THICKNESS VXT2 16 High Strength Tenax 16mm 629 0 036 to 0 044 0 91 1 11mm VXT2 19 High Strength Tenax 19...

Страница 5: ...the adjustment screw Key 47 on the Air Motor Assembly counter clockwise as required AIR SUPPLY INSTALLATION If compressor has a good dryer unit use black pickled pipe When a dryer unit is not installe...

Страница 6: ...is removed at the water leg in the piping system or in the filter Part No 008559 NOTE Additional information is available in the Signode publication Air Supply Manual Part No 186038 If you have any qu...

Страница 7: ...least 600 lbs 2664N of tension is drawn at 90 psig 6 2 Bar Strap breakage hazard Strap can break if inlet air pressure to tool exceeds 90 psig 6 2 bar Strap breakage can result in severe personal inju...

Страница 8: ...a indoor located Filter Regulator Lubricator or relocate the F R L to a warmer operating area AIR PRESSURE DROP Confirm air pressure calibration by comparing it to a master gauge placed in line where...

Страница 9: ...ing lever and while standing to one side of the strap line squeeze the motor control lever to tension the strap 3 When the motor stalls indicating completion of tension continue to hold the motor leve...

Страница 10: ...EALING OPERATION This tool is a Tension Weld type sealer A properly made joint will appear as shown in the illustration If the joint does not appear as shown then the operator must proceed as follows...

Страница 11: ...produce an acceptable joint or if you have any questions as to whether your tool is producing good weld strength contact your Signode Sales Representative CUTTER ADJUSTMENTS When the strap cutter beg...

Страница 12: ...at the shims while rotating Clearance between the feedwheel and gripper plug at this point should fall between 002 004 05 10mm 3 If the feedwheel needs to be adjusted use a 3 32 hex wrench to rotate t...

Страница 13: ...e marked 16 or 19 2 The guide spacer key 105 must also be repositioned for the appropriate strap size Squeeze the tensioner foot lever to expose the SHCS Key 104 on the tensioner foot Temporarily remo...

Страница 14: ...21 6 Lift the torsion spring 23 and the tensioner foot 16 off the support pin 25 This allows the gripper plug 17 to be replaced if necessary Turn the tensioner foot over remove the flat head cap screw...

Страница 15: ...so as not to damage or lose the spring 7 Examine the cutter blade 46 spring 84 and pin 74 for a worn or damaged areas Replace if necessary 8 Reassemble the tool in reverse order except for the small...

Страница 16: ...screw through the bearing into spacer 86 Clamp the screw head in a vise and lightly tap the casting to extract the bearing See inset A 5 Examine the teeth of the lower gripper 78 If the part is to be...

Страница 17: ...gs with the concave side towards the washer 32 Stake the spacer sleeve twice and replace the spacer sleeve subassembly 6 Assemble the clutch spring 36 and the clutch 37 on the spline of the Spiroid wo...

Страница 18: ...reful not to damage the air lines Remove the O ring 34 from the end of the air motor housing Set it to the side for reuse 3 Remove the three socket head cap screws which secure the motor mount to the...

Страница 19: ...plate 14 and the rotor assembly 18 with the vanes 17 out of the cylinder 11 Look for areas of wear on the face of the end plates the pinion teeth on the rotor and the edges of the vanes The vanes must...

Страница 20: ...stall the O ring valve housing assembly drive gear bearing and lower air motor cover 20 The air motor mount assembly can now be mounted to the gear housing assembly 21 Lift up the cutter blade and ins...

Страница 21: ...on has been reached Air also flows to and stops at the 3 way valve 3 The weld handle is pulled back initiating the welding cycle Air is directed to the throttle valve opening it fully allowing full ai...

Страница 22: ...y 25 3 422528 Pin 26 1 422514 Retainer 27 1 422515 024608 Ring gear 28 1 023551 023551 Seal 29 1 023556 023556 Pin 30 1 422516 090078 Gear housing 31 1 422594 422594 Motor cover 32 3 012298 012298 SHC...

Страница 23: ...Secure with Loctite 569 or equivalent The pilot valve Key 33 must only be serviced by an authorized Signode Service Facility or a maintenance person trained by Signode NEVER remove the pilot valve wh...

Страница 24: ...1 306869 Pin 48 1 422108 Slider link 49 1 273850 Lift tab 50 1 273842 Pin 51 1 422110 Pin pivot 52 1 422109 Upper gripper 53 1 273820 Flow control 54 2 274442 Fitting 56 1 273819 3 way valve 58 1 273...

Страница 25: ...25...

Страница 26: ...ld identified by an incomplete area of weld 8 Incomplete or no weld 9 Strap is over welded 10 Motor shut off is sluggish 11 Strap weld time is erratic 12 Weld time is too long CUT OFF ACTION 13 The cu...

Страница 27: ...tor from the tool and disassemble it If these parts are only dirty clean thoroughly oil and reassemble If they are worn or rusted replace them 4 CONDITION Feedwheel milling on strap and or strap break...

Страница 28: ...sm by brushing away the strap residue or washing the entire unit in a solvent When a solvent is used it is imperative the assembly be blown dry to remove all solvent Check for dry or worn bearings in...

Страница 29: ...e tool of all excess oil See instructions Excess Oil Removal found in this manual 13 CONDITION The cut off has become difficult CAUSE REMEDY 1 Strap residue jamming cutter mechanism 2 Adjust cutter as...

Страница 30: ...he weld time is too long and seemingly cannot be adjusted the tool may have an excessive amount of oil internally Purge the tool of the excess oil as follows 1 Open the flow control fully by turning t...

Страница 31: ...w for the appropriate configuration for the tool application NOTE Each hanger is supplied with two 10 24x3 4 socket head cap screws Part No 008731 for mounting the hanger to the tool VERTICAL STORAGE...

Страница 32: ...seful for applications which are close to the floor where the standard pneumatic connection and supply hose could get in the way KEY QTY PART NO DESCRIPTION 1 1 020710 Elbow 90 2 1 004154 Hose 3 1 086...

Страница 33: ...33...

Страница 34: ...34...

Страница 35: ...fined in EC Directive 89 392 EEC Machine Supplier Signode Division of ITW Ltd Queensway Fforestfach Swansea SA5 4ED Machine Description VXT2 Series Machine Type Pneumatic Combination Hand Strapping to...

Страница 36: ...the tool is in Signode s possession for warranty repairs This warranty is void as to any tool which has been I subjected to mis use misapplication accident damage or repaired with other than genuine...

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