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Sigma SPRIZZA SPZ 40, Инструкция по эксплуатации и обслуживанию

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Sigma SPRIZZA SPZ 40 Скачать руководство пользователя страница 27

Instructions, use and maintenance manual 

Pag. 27/48

SRIZZA 40

14.  Scheduled maintenance and/or replacement interventions 

14.1. Master switch 

Scheduled replacement interventions relating to high wear parts with instructions for the MAINTENANCE AND 
CLEANING OPERATIONS to be performed. 

Key of the inspection intervals:INTERVALS

Key of the method of execution of the checks:METHODS

g = daily. 

O = Observation: requires simple visual check (e.g. alarm light) 

m = monthly.  

F = Function: requires a physical check of the action (e.g. the 
machine should stop by pressing the emergency button)  

s = six-monthly.  

M = Measurements: a check with specific instrument is required 
(e.g. check of earthing values). 

a = annually.  

 

14.2. Master switch 

Purpose: protection of the power supply line.  

Function: They are used to connect-disconnect any type of electric circuit, this equipment separates the machinery 
from the mains, it is placed on one side of the machine. 

VERIFICATION: 

INTERVAL

METHOD

m F 

14.3.  Stop circuit and safety micro-switch 

Purpose: stop the machine. 

Function:  the machine stops by pressing the STOP button, ONLY lower the lifting lever in an emergency. To 
restore machine operation, the operator must restart the cycle by pressing the START button, after having brought 
the plates back in contact. (In case of failure and/or malfunction, see par. 14.5). 

VERIFICATION: 

INTERVAL

METHOD

g F 

FOR ANY MAINTENANCE AND CLEANING OPERATIONS, THE MACHINE MUST BE 
OFF AND DISCONNECTED FROM THE ELECTRIC LINE. 

Scheduled maintenance and/or replacement interventions of high wear parts with 
instructions for the MAINTENANCE AND CLEANING OPERATIONS to be performed, 
allow the machine to last longer.  

CHECKING THE INSTALLED SAFETY SYSTEMS AND ELECTRICAL SYSTEM 

The installed safety systems and the electrical system are subject to periodical checks 
carried out by a specialised electrician.  

Содержание SPRIZZA SPZ 40

Страница 1: ...rtigianato 85 25030 Torbole Casaglia BRESCIA ITALY Tel 030 265 04 88 Fax 030 265 01 43 INSTRUCTIONS USE AND MAINTENANCE MANUAL SPRIZZA SPZ 40 Translation of the original instructions Edition date 01 01 2015 ...

Страница 2: ...mensions 15 10 1 3 Packaging 16 10 2 Control panel 16 10 3 Type of drive and motor 17 10 4 Storage and conservation of the machine 17 10 4 1 Storage 17 10 4 2 Storing the machine 17 10 5 Types and features of the product and of the treated materials 17 10 6 Type and features of machine emissions 17 11 Transport and installation 18 11 1 Machine on pallet 18 11 2 Machine without pallet 18 11 3 Descr...

Страница 3: ... to tension belts and chains 32 14 6 Special maintenance 33 14 7 Machine cleaning 34 15 Troubleshooting 35 15 1 Machine lock up and necessary solutions 35 16 Machine exploded view 36 16 1 Casing exploded view 45 17 Recommended spare parts and optional 46 17 1 Recommended spare parts 46 17 2 Recommended spare electrical parts 46 17 3 Optional 46 18 Electrical Drawing 47 19 Demolition and disposal 4...

Страница 4: ...ndards are to be considered valid only for the machines intended to be placed on the EU market or for which compliance with Laws Directives etc issued by the EU was expressly required by the customer and formally accepted by SIGMA SRL These references and instructions have no meaning and value for all machines not intended for the EU market apart from the above exceptions 1 1 Foreword This manual ...

Страница 5: ...tive 89 336 EEC Regulation EC No 1935 2004 of the European Parliament and of the Council of 27 October 2004 on materials and articles intended to come into contact with food and repealing Directives 80 590 EEC and 89 109 EEC Commission Regulation EU No 1183 2012 of 30 November 2012 amending and correcting Regulation EU No 10 2011 on plastic materials and articles intended to come into contact with...

Страница 6: ...owl or damage the machine paint and plastic parts Use of the machine in unsuitable places 3 2 Warranty mode of provision The purchaser must immediately notify the supplier of any detected machine defects the supplier will quickly analyse the non conformity and decide in collaboration with the purchaser on the actions to be taken After agreement with the supplier the purchaser must give the same th...

Страница 7: ...p goggles masks and helmet Do not wear loose clothing or with fluttering hems ties torn clothes open jackets etc to avoid the risk of entanglement During maintenance and cleaning operations the operator must release the master switch OFF and secure the system for example by removing the plug and leaving it in a clearly visible position Never leave the machine unattended during operation pay attent...

Страница 8: ...isks Use of PPE Machine limits and destination Intended and or prohibited uses X X X 4 Safe operating method and procedures X X 6 Safety signs X X 6 1 Organisation of the manual and how to consult it X X 7 Machine description X 8 Control panel description X X 10 2 Storage and conservation of the machine X 10 4 Noise emitted by the machine X 10 6 Machine handling and transportation X X 11 1 Descrip...

Страница 9: ...matches that of the machine check the plate on the machine and on the wiring diagram chap 18 Connection to the line MUST be done via a CE standard blocked socket fitted with three valves adequate to the amount of current absorbed during machine operation The electrical mains must have an automatic circuit breaker with adequate features to those of the machine where the opening distance between con...

Страница 10: ... expose the cable to high temperatures in contact with sharp edges water or solvents Avoid unsafe positions Find the most suitable position that ensures absolute stability Always exercise extreme caution Always take the plug out of the socket after use and before cleaning and maintenance and before moving the machine and leave it in a clearly visible place Never use extension cables outdoors Make ...

Страница 11: ... devices and guards ATTENTION Wear the provided PPE during operation e g shoes with reinforced tip gloves goggles and masks Clean the machine thoroughly after use Do not remove the safety devices Do not put any object through the plates with the machine on Before any manoeuvre wait for the machine to completely stop turn it off and disconnect it from the mains ...

Страница 12: ...ICAL MAINTENANCE TECHNICIAN Person in good health conditions who is qualified by title appointment and or experience as a mechanical maintenance operator and has read and understood this operating and maintenance manual HANDLING OPERATOR Person in good health conditions who is qualified by title appointment and or experience to handle loads and has read and understood this operating and maintenanc...

Страница 13: ...ment from right to left to modify the planarity of the lower plate support surface There is an appropriately graduated adjustment handle on the right side of the mobile part to adjust the distance the two plates must maintain during processing i e the final thickness of the dough Numbering is purely indicative and does not refer to cm or mm 1 LIFTING LEVER used to lift and lower the plates 2 PLANA...

Страница 14: ...astic All of these components can be easily disposed of and are not dangerous to the environment and or a hazard to personal safety Adequately separate the different materials for subsequent reuse or separate disposal Surface treatment paint electrolytic galvanising chemical nickel plating Teflon coating electro polishing to ensure high technical performance hygiene and durability The Sigma packag...

Страница 15: ...1 Units of measurement The units of measurement used in the manual are Millimetres mm Kilograms kg Kilowatts kW 10 1 1 Technical data MODEL MACHINE MASS kg POWER kW ELECTRICAL POWER SUPPLY PLATE DIAMETER SPZ 40 105 0 55 230V 50Hz 1 phases PE Ø 400 10 1 2 Dimensions MODEL A B C SPZ 40 720 770 570 ...

Страница 16: ...Instructions use and maintenance manual Pag 16 48 SRIZZA 40 10 1 3 Packaging MODEL A B H SPZ 40 610 860 820 10 2 Control panel CONTROL PANEL 1 START STOP BUTTON 2 INDICATOR LIGHT ...

Страница 17: ...neath the machine to avoid corrosion due to condensation 10 4 2 Storing the machine Storage before a long period of inactivity Clean the machine thoroughly Disconnect it from the electrical system If possible put it back in its original packaging 10 5 Types and features of the product and of the treated materials CONDITIONS OF USE Environmental conditions the machine must be installed inside a lit...

Страница 18: ...Use the required P P E e g shoes with reinforced tip Standards on lifting using a forklift truck always use a pallet to move the machine 11 2 Machine without pallet To remove the machine from the pallet lift it as shown in the figure below with appropriately robust straps Make sure that the lifting equipment is adequate to the load work in an uncluttered area and during movements always keep the l...

Страница 19: ...operations 11 3 1 Installation For its stability the machine is fitted with adjustable rubber feet and it can be placed on a suitably strong table or base The machine must be positioned on a smooth surface and able to support the weight floor with resistance above 20 kgcm 2 The walls and the floor must be in good condition and easy to clean ...

Страница 20: ...le and things The socket into which the plug will be inserted must have adequate features to the maximum current of absorption of the load and comply with the laws and regulations in force including being correctly connected to the earthing system which must be periodically checked by an authorised and competent technician The electrical connection must be done by a qualified electrician according...

Страница 21: ...evices The alarm and signal devices on the machine in question are PIZZATO MICRO SWITCH This micro works as follows by lowering the lifting lever the machine stops Pizzato micro switch IN THE EVENT OF A HAZARD LOWER THE LIFTING LEVER ATTENTION Do not use the safety device as STOP ...

Страница 22: ...th a continuous smooth and gradual movement Once the ball has been flattened stop the machine Only when the machine is stopped bring the lever with red knob back to the left Move the two plates away by acting on the lifting lever check the dough is properly centred and if necessary flatten the pizza Using the lifting lever lower the plates take the shaped pizza and place it on the previously flour...

Страница 23: ... least 700 750 of dough For minimum thicknesses achievable we can say that the machine does not have a theoretical limit the softer and workable is the dough the smaller the thicknesses obtainable Therefore the limit on the minimum thickness is given by the workability of the dough A soft and perfectly leavened dough can become very thin while a harder or elastic dough will give a greater final th...

Страница 24: ...s of about 2 4 stop leavening while between 4 and 6 it is slowed 2 Using the refrigerator from 24 to 48 hours at most use flours with W 210 230 and with P L 0 4 0 5 ALVEOGRAPH It measures the strength and balance of the dough ratio between toughness and elasticity P Toughness L Extensibility W Strength P L Ratio between toughness and extensibility In this case also as in the previous it will not b...

Страница 25: ...AST To minimise elasticity toughness of the dough in the presence of very strong flours we recommend using natural enhancers consisting of wheat flour deactivated yeasts malt flour etc These types of products must be added to the flour for a maximum of 1 They make the dough workable without eliminating any of its characteristics DIRECT DOUGH no 1 This dough is recommended for short term workers th...

Страница 26: ... of flour use intermediate or strong flours W 300 350 P L 0 5 0 6 L 0 55 0 60 of water G 30 of salt G 5 of fresh yeast G 20 of oil g 10 of Prima Stretch wheat flour deactivated yeast malt flour Firstly introduce the water in the bowl and then the flour and the other ingredients Knead in the mixer machine for 12 14 minutes if the machine is one speed the rpm of the spiral must be 150 If using a two...

Страница 27: ...ircuit this equipment separates the machinery from the mains it is placed on one side of the machine VERIFICATION INTERVAL METHOD m F 14 3 Stop circuit and safety micro switch Purpose stop the machine Function the machine stops by pressing the STOP button ONLY lower the lifting lever in an emergency To restore machine operation the operator must restart the cycle by pressing the START button after...

Страница 28: ... functions the contacts on the terminal board and the integrity of the cables of the luminous indicators and of the earthing VERIFICATION INTERVAL METHOD m F M 14 5 Routine maintenance Check the external components of the machine lifting lever planarity adjustment lever Check the belt wear after the first few months of processing Check bolt tightening of the entire machine INTERVAL METHOD m F M ...

Страница 29: ...loth Put the clamp back and tighten cut the excess cloth Clean and flour the new cloth before using the machine 1 DISC DIAMETER 2 CLOTH STRUCTURE 3 CLAMP 4 NEW CLOTH INTERVAL METHOD s F M FOR ANY MAINTENANCE AND CLEANING OPERATIONS THE MACHINE MUST BE OFF AND DISCONNECTED FROM THE ELECTRIC LINE Before performing any of the following operations wear PPE such as shoes with reinforced tip and non sli...

Страница 30: ...fset of about 5mm 3 16 Tighten the motor fixing screws 2 put the upper casing back and tighten the screws 1 To ensure the correct belt tension see chap 14 4 4 ATTENTION it is recommended to change the full series of belts to prevent the formation of dust INTERVAL METHOD s F M FOR ANY MAINTENANCE AND CLEANING OPERATIONS THE MACHINE MUST BE OFF AND DISCONNECTED FROM THE ELECTRIC LINE Before performi...

Страница 31: ...m the base to relieve the tension on the cable once it is mechanically connected It is recommended to use a wooden block Insert the cable through the lower pulley where the lifting handle support is located Connect the cable eyelet to the lifting handle support A Connect the other end of the cable using the bolt nut and washer to the counterweight B Pull the lifting handle forward to tension the c...

Страница 32: ...h are readily available on the market For further information contact the seller or consult these sites http www sitspa it it IT Trasmissioni_a_cinghia_Poly V html e http www megadyneveneto it index php it component k2 item 223 pluriband Describe how to properly tension a drive chain is also very complicated The chain tension is correct when by pushing it with your thumb halfway on the free sectio...

Страница 33: ...electrician referring to the diagrams attached at the end of the manual Please note that both the micro screws are blocked with Bblock230 which is a product suitable for clamping screws and or nuts that come loose due to vibrations Bblock230 is a highly resistant product and can only be removed by heating the product at about 250 C with naked flame or furnace obviously check that the product does ...

Страница 34: ...RVAL METHOD g F M FOR ANY MAINTENANCE AND CLEANING OPERATIONS THE MACHINE MUST BE OFF AND DISCONNECTED FROM THE ELECTRIC LINE Consistent use of the following procedures will ensure that your sprizza is in good working condition Clean the sprizza body with warm water Do not use too much water in the front control panel area Do not clean the sprizza using a hose Do not use abrasive sponges to clean ...

Страница 35: ... Personnel authorised by the employer and or qualified personnel in possession of the technical knowledge of the work The upper plate does not rotate smoothly 1 Loose belt 2 Worn belt 1 Tension the belt 2 Replace the belt Personnel authorised by the employer and or qualified personnel in possession of the technical knowledge of the work Intermittent noise Lack of grease to the transmission gears G...

Страница 36: ...Instructions use and maintenance manual Pag 36 48 SRIZZA 40 16 Machine exploded view EXPLODED VIEW 1 ...

Страница 37: ...17 47 14 BEARING 13000324 5 1 17 MM HUB 01150012 6 1 MULTIGRIP BELT 12003951 7 1 PULLEY PLATE 85126023 2 8 1 DUCT PULLEY 50HZ 01153077 9 1 LOW SUPPORT 01153039 10 1 6206 2RS 30 62 16 BEARING 13000317 11 1 SPRIZZA CASING 86153031 8 12 1 SHAFT SUPPORT WHEEL 01153013 13 1 UPPER PLATE COVER 01153002 14 1 DUCT WHEEL 85153045 3 15 4 BUSHING 15005013 16 2 COUNTERWEIGHT 01153046 2 35 1 COUNTERWEIGHT ROPE ...

Страница 38: ...ual Pag 38 48 SRIZZA 40 EXPLODED VIEW 2 TABLE EXPLODED VIEW 2 Pos Q ty Description Drawing 1 1 WHEELS PLATE 01153009 2 12 SUPPORT WHEELS PIN 01153006 3 1 WHEELS SHAFT LONG 01153038 7 5 WHEELS SHAFT SHORT 01153036 1 8 18 WHEELS 01153005 2t ...

Страница 39: ...Instructions use and maintenance manual Pag 39 48 SRIZZA 40 EXPLODED VIEW 3 ...

Страница 40: ... 11 4 BUSHING 17 20 L15 01209034 12 1 SMALL SHAFT LEVER 01153025 13 1 SMALL SHAFT 01153021 14 2 BUSHING KU 08X10X10 15005013 15 1 BLACK WHEEL 01153046 2 16 1 MICRO LEVER 01153020 7 17 1 BUSHING 12 15 L12 15000512 18 1 MICRO CAM 01078004 19 1 SUPPORT PRESSURE 02153034 3 20 2 M12 FORK 23010202 21 2 BEARING 6201 12 32 10 13000312 22 1 RED KNOB 60 M12 14002208 23 1 SHAFT KNOB 01153017 24 1 SHAFT SUPPO...

Страница 41: ...os Q ty Description Drawing 1 3 BLACK KNOB 14002204 2 1 LIFTING LEVER 85153018 2 3 1 PLATE LEVER 85153043 4 4 1 LIFTING SUPPORT 85153019 1 5 1 BUSHING 12 15 L12 15000512 6 3 SCREW M8x23 01165022 7 1 BASE 86153030 6 8 2 ARM SUPPORT 85153022 1 9 2 BUSHING 20 25 L20 15000508 10 1 COLLAR DIN 20 14000820 ...

Страница 42: ...40 EXPLODED VIEW 5 TABLE EXPLODED VIEW 5 Pos Q ty Description Drawing 1 1 UPPER COVER 86153041 2 1 RING 02153026 1 3 2 BLACK KNOB 14002201 4 2 AISI 430 STAINLESS STEEL RING 23013006 5 2 POLYPROPYLENE BELT 06000017 UL 6 2 M12 FORK 23010202 7 1 SPINDLE 01153037 ...

Страница 43: ...aintenance manual Pag 43 48 SRIZZA 40 Pos Q ty Description Drawing 8 1 LOWER COVER 86153027 1 9 4 SCREW M12x25 DIN 558 10 4 BLACK RUBBER FEET 14002603 11 1 REAR COVER 86153029 5 28 1 RUBBER DISC Ø29 01153062 EXPLODED VIEW 6 ...

Страница 44: ...IDE 86153048 2 3 1 COUNTERWEIGHT 86153047 2 4 1 SMALL PLATE 02153070 5 1 MASTER SWITCH 25003063 6 1 INDICATOR LIGHT 25009029 7 2 SCREW M6x12 DIN 7985 8 2 SCREW M6x12 DIN 7985 9 1 MICRO SWITCH 25001327 Exploded view 7 Table exploded view 7 Pos Q ty Description Drawing 1 1 M71 2P 0 55 kW 230V 50Hz SINGLE PHASE 11000412 2 1 MOTOR PULLEY 01153076 ...

Страница 45: ... and maintenance manual Pag 45 48 SRIZZA 40 16 1 Casing exploded view Pos Q ty Description Drawing 1 1 BIG UPPER CASING 86153028 2 2 1 SMALL UPPER CASING 86153041 3 1 REAR CASING 86153029 5 4 1 LOWER CASING 86153027 1 ...

Страница 46: ...ADE UPPER SUPPORT 12 01153042 BLADE LOWER SUPPORT 12 01153004 BLACK KNOB 4 14002201 WING NUT HANDWHEEL 4 14002302 BELT 1 12003339 6203 BEARING 1 13000324 6201 BEARING 2 13000312 17 2 Recommended spare electrical parts Description Q ty Drawing MASTER SWITCH 1 25003009 INDICATOR LIGHT 1 25009029 MICRO 1 25001327 17 3 Optional Description Q ty Drawing BASE WITH WHEELS 01153057 1 RUBBER DISC diam 27 0...

Страница 47: ...Instructions use and maintenance manual Pag 47 48 SRIZZA 40 18 Electrical Drawing SPRIZZA 40 Wiring diagram ...

Страница 48: ...ent or on its container indicates that the product must be disposed of separately from other waste at the end of its useful life The manufacturer plans and manages separate collection of this equipment at the end of its life Users who wish to dispose of this equipment must therefore contact the manufacturer and follow its system for separate collection of the equipment at the ends of its life Prop...

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