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thread it in place - simple!)

Slip the opposite end of the pushrod into the outer tube exit at the
left rear of the fuselage and push it into the servo compartment.
Thread a metal control link onto the stud, centering the threads to
allow equal adjustment in either direction. Use a hobby knife to
remove the screw base from one of the nylon control horn and
snap the control link into the outboard hole in the horn. Use a
piece of masking tape to position and hold the rudder in neutral to
the vertical fin.

Hold the base of the control horn to the rudder, lining up the holes
in the horn with the rudders hinge line. In this position, use a
pencil to mark the two hole locations in the horn onto the surface
of the rudder. Push the horn and pushrod out of the way and 
use a 3/32” dia. bit to drill two parallel mounting holes through 
the rudder.

Mount the control horn to the rudder using two 

M2 x 3/4” bolts and the nylon screw base piece. The excess 
bolt material can be removed with diagonal cutters and filed
smooth.

2) Remove the pushrod tube from the fuselage. Re-insert the

unprepared end of the pushrod into the fuselage from the servo
compartment, with the stud and metal link at the rudder servo.
Connect the metal link to the outer-most servo arm hole. Make
sure the rudder servo is in “neutral” - turn the radio system on if
necessary.

Thread another M2 x 7/8” stud into another metal link. Attach the
link and stud to the rudder control horn. Line-up the stud with the
pushrod and use a marker pen to mark the nylon pushrod where
it will be cut to accept 1/4” of the exposed threads of the stud.
Remove the metal link from the rudder horn and pull the pushrod
back out of the fuselage from the servo compartment. Remove the
stud from the metal link.

Use the mark just made to cut the

pushrod to final length.

Use an electric drill to thread the stud into the trimmed end of the

pushrod. Re-insert the pushrod into its tube housing from the
servo compartment. Connect the metal link to the servo output
arm and attach the arm to the servo in the neutral position. Thread
the remaining metal link onto the exposed end of the stud at the
rear of the fuselage. Thread the link as needed to line it up with
the holes in the nylon control horn. Snap the metal link into the
nylon horn (the outer hole is the one we used). Remove the tape
holding the rudder in neutral to the vertical fin.

The rudder pushrod is now complete, perhaps needing only small
final adjustments. At this point we suggest carefully applying a
drop of thin CA glue to the metal control link and its threaded stud
in the servo compartment. This secures the metal link to the stud,
preventing unwanted trim changes due to the twisting of the
pushrod. Small link adjustments can be made with the metal link
at the rudder horn. NOTE: We use and highly recommend short
lengths of medium silicon fuel tubing over the arms of the all the
metal links, keeping them securely in place to the servo arms and
nylon control horns. This safety measure should be done to all
such connections on this, or any other aircraft.

3) The two tailwheel centering springs are now attached to the

tailwheel steering bracket (just above the tailwheel itself) and the
aluminum spring centering horn mounted earlier to the bottom of
the rudder. These springs are installed and bent to impart just a
little tension on the tailwheel bracket. Install the two springs as
shown, making sure the tailwheel is facing exactly forward when
the rudder is in neutral.

4) The elevator pushrod is made in exactly the same way as

the rudder pushrod. Be sure to tape the elevators in “neutral” at
each side of the stabilizer before cutting the nylon pushrod to final
length.

5) As mentioned earlier, the throttle pushrods will be different

for 4-stroke engines. This is due to the typical location of their
carburetors and throttle arms. These steps will cover both 2 and
4-stroke throttle pushrods, beginning with 2-stroke set-ups.

16

Содержание RASCAL FORTY

Страница 1: ...craft is your responsibility If you are new to the sport hobby of radio control we urge you to seek the assistance of a qualified person to help you assemble this model airplane If you do not understand a particular assembly step or sequence do not guess find qualified help and use it RADIO EQUIPMENT The RASCAL FORTY ARF requires a standard 4 channel radio system and five standard servos We have u...

Страница 2: ...Trim Seal Tool Masking Tape Paper Towels Small Power Drill With Selection of Bits Dremel Tool With Selection of Sanding and Grinding Bits A soldering iron and solder may also be required COMPLETE KIT PARTS LIST The following is a complete list of all parts contained in this kit Before beginning assembly we suggest that you take the time to inventory the parts in your kit Note that the hinges for t...

Страница 3: ... be easily transported or stored requiring a minimum of space Also you might want to consider using 5 minute epoxy to permanently install the aluminum blade wing joiner and the rear steel locating pin into one of the wing panels Doing this prevents accidentally losing these parts your call Note that the ailerons have been factory hinged Flex them up and down a few times to loosen them up and they ...

Страница 4: ...ion lead into each servo plug and secure the connection with plastic tape Reach into the aileron servo bay and pull the small piece of wood with the attached string out of the opening Remove the wood piece and securely tie the end of the string onto the end of the servo lead extension From the inboard oblong opening near the center section of the wing panel reach in and remove the piece of wood wi...

Страница 5: ...o bay opening in the wing panel and secure it in place with four 2 x 5 16 Phillips Washer Head screws Use a couple of pieces of masking tape to hold the aileron in neutral 7 Use a razor blade to remove the molded nylon mounting base from the back of the control horn Attach the metal control link to one of the nylon control horns With the wing panel upside down on the workbench thread the control l...

Страница 6: ...emptying the tank Note that this valve can also be mounted with its face pointing straight down as we did in the 4 Stroke Engine Installation Mounted in this position the need for a hole in the side of the fuselage is eliminated The nice thing about this fueling system is its convenience simplicity and the fact that it only requires the two basic fuel lines to function If you wish a third fuel lin...

Страница 7: ...river to thread the bolts in place but do not tighten them The aluminum rails should be just free enough to move 2 With the muffler and needle valve removed fit your engine in place between the aluminum rails with its mounting lugs on top of the rails Slide the engine into its approximate mounting position with the prop hub just ahead of the front of the fuselage by approximately 1 16 3 32 This sp...

Страница 8: ...alve Remove the engine and aluminum motor mounts With the engine out of the way use a straight pin and a pair of pliers transfer the marks to the outside of the fuselage Grip the pin tightly with the pliers align the pin with the marks on the inside of the engine compartment and push it through the fuselage side and covering This now shows you where to begin the holes Use a Dremel Tool and grindin...

Страница 9: ...and muffler manifold pressure nipple The throttle linkage will be made during the radio installation phase of these instructions This completes the engine and fuel tank installation 4 STROKE ENGINES Installing the typical 40 52 4 stroke engine is similar to installing 2 stroke engines However there are obvious physical differences in the basic configurations of these engines including totally diff...

Страница 10: ...dware to now secure the engine in place to the aluminum rails We used and recommend 6 32 socket head bolts and lock nuts for this purpose Note that in order to fit without interference the threaded length of the mounting bolts must be trimmed to no longer than 9 16 Re install the engine mounted on the aluminum rails back into the nose of the model and temporarily secure the rails with the four M3 ...

Страница 11: ... to the firewall 9 The engine compartment has already been fuel proofed at the factory However the exposed wood edges of the muffler and needle valve openings should now be coated to make them fuel proof as well We suggest using clear dope or epoxy resin to seal the exposed wood To make this job look totally complete and custom try using flat white or flat black dope or other fuel proof paint 10 T...

Страница 12: ...abilizer A sharp 11 blade is perfect for this step If necessary use a covering iron to re seal the covering around these openings 2 From the kit contents locate the horizontal stabilizer and elevator set and the vertical fin and rudder set Join the wing panels together and bolt the wing to the fuselage Set the airplane on a flat surface that allows you to easily view it from both the front and rea...

Страница 13: ...lace with the screws 6 The rudder is now hinged to the vertical fin and fuselage Slide the three CA hinges in place into the pre slotted rudder centering them Use pins in the center of each hinge to keep them centered when pressing them into the hinge slots in the vertical fin Press the rudder hinges in place into the hinge slots in the vertical fin Adjust the rudder position to the fin and remove...

Страница 14: ...g gear and the self aligning wheel pants in the correct direction Slip the wheel pant over the top of the wheel and slide it down in place over the wheel and onto the inner M4 lock nut Doing this should line up the holes in the aluminum landing gear with the holes in the wheel pant If you encounter difficulty in sliding the pant into place check the alignment of the inner lock nut and shift its po...

Страница 15: ...crew holding the bracket in place We then used a rubber band to anchor the antenna along the bottom length of the fuselage For now leave the battery pack loose When you check for the correct Center of Gravity in the next few steps the battery pack will be positioned as needed At that time it can be wrapped in foam and placed in the fuselage Installation of the pushrods in the following steps requi...

Страница 16: ...of the pushrod Re insert the pushrod into its tube housing from the servo compartment Connect the metal link to the servo output arm and attach the arm to the servo in the neutral position Thread the remaining metal link onto the exposed end of the stud at the rear of the fuselage Thread the link as needed to line it up with the holes in the nylon control horn Snap the metal link into the nylon ho...

Страница 17: ...engines The difference has to do with the rear throttle arm location on most 4 stroke engines Because of this the pushing and pulling of the pushrod from the rear must be changed to get the same action from the front To do this it is necessary to make a pushrod in the engine compartment that reverses the action of the servo at the engine throttle arm We do this by replacing the 7 8 threaded stud w...

Страница 18: ...We suggest that you start with these movements and adjust them later to suit your particular style of flying Note that the rudder and elevator measurements are taken from the widest part of the surface at the trailing edge The aileron measurements are taken at the inboard trailing edge AILERONS 3 4 UP 3 4 DOWN ELEVATORS 3 4 UP 3 4 DOWN RUDDER 1 LEFT 1 RIGHT SIDE WINDOW INSTALLATION From the kit co...

Страница 19: ... methods then stick on lead weights should be used FLYING If you have carefully followed the assembly instructions in this manual test flying your new RASCAL FORTY ARF should be a lot of fun When it comes to test flying a new model we always advise modelers to choose a calm day with little or no wind These conditions allow you to better evaluate and more accurately adjust the trim requirements for...

Страница 20: ...d During final approach keep just a little power on the engine until the airplane is exactly where you want it for touchdown In crosswind situations a little rudder input will likely be needed to keep the airplane lined up with the runway The RASCAL FORTY can be easily landed on either main wheels or in the three point position As long as we re on the subject no landing gear system is bulletproof ...

Страница 21: ...21 RASCAL FORTY AR F NOTES ...

Страница 22: ... model size or full size are not toys Because of the speeds that airplanes must achieve in order to fly they are capable of causing serious bodily harm and property damage if they crash IT IS YOUR RESPONSIBILITY AND YOURS ALONE to assemble this model airplane correctly according to the plans and instructions to ground test the finished model before each flight to make sure it is completely airwort...

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