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3.2

System features

MPP 1500D and MPP 1500E Machine Push Button Panels have the following system attributes:

• Industrial Ethernet (transmission rate: 10/100 Megabits per second)

• 12 long-stroke keys with multi-color LEDs

• Handheld unit connection for HT 2 / HT 8

• EMERGENCY STOP button (4-wire), latching with tamper protection

• EMERGENCY STOP override button for connecting and removing the handheld unit

• Feedrate override

• Identification system / Electronic Key System (EKS)

• Interfaces for 2 handwheels

3.3

Mechanical design

MPP 1500D and MPP 1500E Machine Push Button Panels comprise the following:

• Assembled PCB COM board (APCB COM IE)

• Assembled PCB, handheld units and keys (APCB HT)

• Control panel

Description
3.3 Mechanical design

Machine Push Button Panel: MPP 1500D / MPP 1500E

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Equipment Manual, 04/2021, A5E50753610B AA

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Содержание 6FC5303-1AF30-0AA0

Страница 1: ...ment Manual Valid for Control system SINUMERIK 840D sl SINUMERIK ONE 04 2021 A5E50753610B AA Introduction 1 Fundamental safety instructions 2 Description 3 Operating and display elements 4 Mounting 5 Connecting up 6 Service and maintenance 7 Technical data 8 Spare parts accessories 9 ...

Страница 2: ... who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these mu...

Страница 3: ... 2 3 Warranty and liability for application examples 15 2 4 Security information 15 2 5 Residual risks of power drive systems 16 3 Description 19 3 1 Overview 19 3 2 System features 20 3 3 Mechanical design 20 3 4 Interfaces 22 3 5 Input output images 25 4 Operating and display elements 27 4 1 Emergency stop chain 27 4 2 View 28 5 Mounting 31 6 Connecting up 35 6 1 General 35 6 2 Connecting cables...

Страница 4: ...nce 51 8 Technical data 53 8 1 MPP 1500D E 53 8 2 Standards and approvals 54 8 3 Recycling and disposal 55 9 Spare parts accessories 57 9 1 Overview 57 9 2 Slide in labels 58 Index 59 Table of contents Machine Push Button Panel MPP 1500D MPP 1500E 4 Equipment Manual 04 2021 A5E50753610B AA ...

Страница 5: ...target group to install assemble test and operate the device professionally and safely Content and structure The documentation provides information about components and functions of MPP 1500D E Machine Push Button Panels The chapter Description contains general information about the device such as appearance features and interfaces The chapter Operating and display elements contains information on...

Страница 6: ...operator components Comprehensive documentation about the SINUMERIK operator components is provided in the Documentation overview SINUMERIK operator components https support industry siemens com cs document 109783841 technische dokumentation zu sinumerik bedienkomponenten dti 0 lc en WW You can display documents or download them in PDF and HTML5 format The documentation is divided into the followi...

Страница 7: ...PDF or XML format Note Siemens content that supports the mySupport documentation application can be identified by the presence of the Configure link 1 6 Service and Support Product support You can find more information about products on the internet Product support https support industry siemens com cs ww en The following is provided at this address Up to date product information product announcem...

Страница 8: ... siemens com sitrain SITRAIN offers training courses for automation and drives products systems and solutions from Siemens Siemens support on the go With the award winning Siemens Industry Online Support app you can access more than 300 000 documents for Siemens Industry products any time and from anywhere The app can support you in areas including Resolving problems when implementing a project Tr...

Страница 9: ...nSSL https www openssl org Cryptsoft https www cryptsoft com Compliance with the General Data Protection Regulation Siemens observes standard data protection principles in particular the data minimization rules privacy by design For this product this means The product does not process or store any personal data only technical function data e g time stamps If the user links this data with other dat...

Страница 10: ...Introduction 1 7 Important product information Machine Push Button Panel MPP 1500D MPP 1500E 10 Equipment Manual 04 2021 A5E50753610B AA ...

Страница 11: ...ons and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After you have completed the work restore the operatio...

Страница 12: ...hock if there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations NOTICE Damage to equipment due to unsuitable tightening tools Unsuitable tightening ...

Страница 13: ...rty damage Therefore if you move closer than 20 cm to the components be sure to switch off radio devices or mobile telephones Use the SIEMENS Industry Online Support app only on equipment that has already been switched off WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke This can cause severe ...

Страница 14: ...ic discharge Electrostatic sensitive devices ESD are individual components integrated circuits modules or devices that may be damaged by either electric fields or electrostatic discharge NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components integrated circuits modules or devi...

Страница 15: ...ess to their plants systems machines and networks Such systems machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implemented please visit ...

Страница 16: ...ccount the following residual risks emanating from the control and drive components of a drive system 1 Unintentional movements of driven machine or system components during commissioning operation maintenance and repairs caused by for example Hardware and or software errors in the sensors control system actuators and cables and connections Response times of the control system and of the drive Ope...

Страница 17: ...ment joints etc if they are too close 5 Release of environmental pollutants or emissions as a result of improper operation of the system and or failure to dispose of components safely and correctly 6 Influence of network connected communication systems e g ripple control transmitters or data communication via the network For more information about the residual risks of the drive system components ...

Страница 18: ...Fundamental safety instructions 2 5 Residual risks of power drive systems Machine Push Button Panel MPP 1500D MPP 1500E 18 Equipment Manual 04 2021 A5E50753610B AA ...

Страница 19: ...imensions are adapted to the respective monitors MPPs are easy to mount from the rear using special tension jacks All keys are equipped with slide in labels that can be individually adapted for specific machines Validity This manual is applicable for the following components Table 3 1 Standard version Type Description Dimensions Article number SINUMERIK MPP 1500D 12 mechan keys with RGB lighting f...

Страница 20: ...per protection EMERGENCY STOP override button for connecting and removing the handheld unit Feedrate override Identification system Electronic Key System EKS Interfaces for 2 handwheels 3 3 Mechanical design MPP 1500D and MPP 1500E Machine Push Button Panels comprise the following Assembled PCB COM board APCB COM IE Assembled PCB handheld units and keys APCB HT Control panel Description 3 3 Mechan...

Страница 21: ...awing PP PP PP Figure 3 1 Views of the MPP 1500D The MPP 1500D Machine Push Button Panel comprises COM board APCB COM IE Handheld unit connection and key module APCB HT Control panel Description 3 3 Mechanical design Machine Push Button Panel MPP 1500D MPP 1500E Equipment Manual 04 2021 A5E50753610B AA 21 ...

Страница 22: ...utton Panel comprises COM board APCB COM IE Handheld unit connection and key module APCB HT Control panel 3 4 Interfaces Interfaces of the MPP 1500D E The interfaces relevant for cabling the control desk are located on the rear side of the Machine Push Button Panel Description 3 4 Interfaces Machine Push Button Panel MPP 1500D MPP 1500E 22 Equipment Manual 04 2021 A5E50753610B AA ...

Страница 23: ... System Ground connection M5 ground connection for MPP 1500D E Handheld unit connection and key module APCB HT HT board X100 24 V power supply of the MPP 1500D E X140 Individual wiring LED X150 Individual wiring keys Description 3 4 Interfaces Machine Push Button Panel MPP 1500D MPP 1500E Equipment Manual 04 2021 A5E50753610B AA 23 ...

Страница 24: ...higher value bits Rotary coding switch for box ID lower value bits X32 Interface for rapid traverse override rotary switch X130 Optional customer keys X170 Power supply of the COM board Already pre wired with X10 COM board X10 24 V power supply already pre wired to HT board Power supply of the MPP 1500D E via X100 X53 X54 Customer keys outputs for illuminated keys X60 X61 Connections for 2 handwhe...

Страница 25: ...apid trav OV1 X32 10 OV SP8 X31 7 OV SP4 X31 8 OV SP2 X31 9 OV SP1 X31 10 n 7 Reserved Reserved Reserved WS2 16 OV VS16 X30 6 WS2 8 OV VS8 X30 7 WS2 4 OV VS4 X30 8 WS2 2 OV VS2 X30 9 WS2 1 OV VS1 X30 10 n 8 Reserved Reserved Reserved Reserved XS12 Handheld unit inserted XS12 Terminat ing connec tor inserted S113 EMERGEN CY STOP override S17 X130 4 n 9 Reserved Reserved Reserved Reserved Reserved R...

Страница 26: ...n LED24 H08 red LED23 H08 blue LED22 H07 green LED21 H07 red LED20 H07 blue LED19 H06 green LED18 H06 red LED17 n 5 Reserved X300 1 LED41 H11 blue LED31 H10 green LED30 H10 red LED29 H10 blue LED28 H09 green LED27 H09 red LED26 H09 blue LED25 n 6 Reserved X302 1 H49 Reserved X301 8 H48 Reserved X301 6 H47 Reserved X301 3 H46 Reserved X301 1 LED45 Reserved X300 8 LED44 Reserved X300 6 LED43 Reserve...

Страница 27: ...00D E is initiated by actuating the EMERGENCY STOP button Note Specifications of the tool manufacturer For additional or other responses to an EMERGENCY STOP refer to the information supplied by the machine tool manufacturer WARNING Risk of death when prematurely releasing the EMERGENCY STOP button There is a risk of death if you release the EMERGENCY STOP button prematurely After the system has b...

Страница 28: ...EMERGENCY STOP S13 Illuminated keys S1 S6 Feedrate override EKS Illuminated keys S7 S12 Handheld unit connection XS12 Terminating plug connector if a handheld unit is not connected Emergency stop override for handheld unit S113 Operating and display elements 4 2 View Machine Push Button Panel MPP 1500D MPP 1500E 28 Equipment Manual 04 2021 A5E50753610B AA ...

Страница 29: ...gency Stop S13 Illuminated keys S1 S6 Feedrate override EKS Illuminated keys S7 S12 Handheld unit connection XS12 Terminating plug connector if a handheld unit is not connected Emergency stop override for handheld unit S113 Operating and display elements 4 2 View Machine Push Button Panel MPP 1500D MPP 1500E Equipment Manual 04 2021 A5E50753610B AA 29 ...

Страница 30: ...Operating and display elements 4 2 View Machine Push Button Panel MPP 1500D MPP 1500E 30 Equipment Manual 04 2021 A5E50753610B AA ...

Страница 31: ...ric shock can have the following consequences Death Severe injuries Material damage To avoid electric shock adequately ground the conductive parts of the panel When doing this carefully comply with national regulations Use the protection fusing values of the circuits at dangerous voltages levels that come into play in possible individual fault scenarios These protection fusing values serve as basi...

Страница 32: ...llimeters steel and 2 to 6 millimeters aluminum Note Maintain the minimum clearance The clearance to the adjacent device must be at least 12 millimeters right around the cutout dimension Mounting position The mounting position is max 60 to the vertical For mounting positions greater than 60 a fan must also be installed to keep the ambient temperature of the machine control panel constantly below 5...

Страница 33: ...imeters aluminum Note Maintain the minimum clearance The clearance to the adjacent device must be at least 10 millimeters right around the cutout dimension Mounting position The mounting position is max 60 to the vertical For mounting positions greater than 60 a fan must also be installed to keep the ambient temperature of the machine control panel constantly below 55 C See also View Page 28 Pin a...

Страница 34: ...Mounting Machine Push Button Panel MPP 1500D MPP 1500E 34 Equipment Manual 04 2021 A5E50753610B AA ...

Страница 35: ... mounting depth specified in Section Technical data increases See also Spare parts accessories Page 57 Technical data Page 53 6 2 Connecting cables Requirements The following special requirements apply to connecting cables The 24 V DC cable must be approved for temperatures up to 70 degrees Celsius Select the permitted conductor cross section in accordance with the national regulations NEC VDE etc...

Страница 36: ...Bidirectional O Output V Voltage supply voltage I Input Power supply interface DANGER Power supply that is not protected There is a risk of death when using a power supply that is not protected The DC power supply must correspond to Category PELV DVC A according to EN 61800 5 1 Connector designation X100 Connector type Terminal block 3 pin male connector Maximum cable length 10 m Table 6 1 Assignm...

Страница 37: ... enabling button 2M Ethernet connector assignment Connector designation X120 X121 Connector type RJ45 socket Maximum cable length 100 m Table 6 3 Assignment of connectors X120 X121 Pin Name Type Meaning 1 TX I Transmit 2 TX I Transmit 3 RX O Receive 4 N C Not assigned 5 N C Not assigned 6 RX O Receive 7 N C Not assigned 8 N C Not assigned Optional customer keys X130 At connector X130 only connect ...

Страница 38: ... external evaluation of the states of keys S1 to S4 and S7 to S10 Each of the outputs has a maximum 0 15 A rating High side switches serve as output drivers which limit the current when a short circuit occurs Connector designation X150 Connector type 9 pin male connector Maximum cable length 10 m Table 6 5 Assignment of connector X150 Pin Name Type Meaning 1 S01_ext O NC contact signal S01 2 S02_e...

Страница 39: ...g 4 9 OV_SP2 I Override rotary switch position weighting 2 10 OV_SP1 I Override rotary switch position weighting 1 6 3 2 Assembled PCB COM board APCB COM IE The following definition applies B Bidirectional O Output V Voltage supply voltage I Input Ethernet connector assignment Connector designation X20 X21 Connector type RJ45 socket Maximum cable length 100 m Table 6 7 Assignment of connectors X20...

Страница 40: ...ighting 1 Rotary spindle override switch Connector designation X31 Connector type 2 x 5 pin male connector according to EN 60603 13 with coding Table 6 9 Assignment of connector X31 Pin Name Type Meaning 1 N C Not assigned 2 N C Not assigned 3 M V Ground 4 N C Not assigned 5 P5 V 5 V supply 6 OV_SP16 I Override rotary switch position weighting 16 7 OV_SP8 I Override rotary switch position weightin...

Страница 41: ...le 6 10 Assignment of connector X51 Pin Name Type Meaning 1 KT IN1 I Customer key 1 2 KT IN2 I Customer key 2 3 KT IN3 I Customer key 3 4 M V Ground Table 6 11 Assignment of connector X52 Pin Name Type Meaning 1 KT IN4 I Customer key 4 2 KT IN5 I Customer key 5 3 KT IN6 I Customer key 6 4 M V Ground Table 6 12 Assignment of connector X55 Pin Name Type Meaning 1 KT IN7 I Customer key 7 2 KT IN8 I C...

Страница 42: ...0 0 Figure 6 2 Outputs X53 and X54 Note No connection for relays valves or inductive loads Do not connect any relays valves or other inductive loads Interface Optional customer keys OUT Connector designation X53 X54 Connector type 4 pin male connector Maximum cable length 2 m Table 6 13 Assignment of connector X53 Pin Name Type Meaning 1 KT OUT1 O Customer key 1 lamp 2 KT OUT2 O Customer key 2 lam...

Страница 43: ...1_XA I Handwheel pulses track A negated 5 N C Not assigned 6 HW1_B I Handwheel pulses track B 7 HW1_XB I Handwheel pulses track B negated 8 N C Not assigned 9 P5HW V 5 V supply voltage 10 N C Not assigned 11 M V Ground 12 N C Not assigned 13 N C Not assigned 14 N C Not assigned 15 N C Not assigned Interface Handwheel 2 Connector designation X61 Connector type 15 pole D sub pin Maximum cable length...

Страница 44: ...n PROFINET LED BUS SYNC H3 Red PROFINET LED BUS FAULT DIP switch S1 Setting the handwheel signal type S1 opened TTL S1 closed differential connection Switch S1 is closed when supplied ex factory Switch S2 Use cases MPP marshaled as PN and MPP acts as IE are subsequently described MPP marshaled as PN Table 6 18 Basic setting of the switch S2 1 8 9 10 Meaning See Table Settings of switch S2 on on PN...

Страница 45: ...on on on on off Default device name mcp pn123 off on off on on on on off Default device name mcp pn122 on off off on on on on off Default device name mcp pn121 off off off on on on on off Default device name mcp pn120 on on on off on on on off Default device name mcp pn119 off on on off on on on off Default device name mcp pn118 on off on off on on on off Default device name mcp pn117 off off on o...

Страница 46: ...ing off off off off off off off off on on MPP address 192 The two switches S2 9 and S2 10 must remain OFF Switches S2 1 to S2 8 define the MCP address in the range 0 to 255 Addresses 192 to 223 are the default range The MCP address is used as a reference for addressing an MCP during PLC parameter assignment Table 6 21 Settings of switch S2 1 2 3 4 5 6 7 8 9 10 Meaning off off on on on on on on on ...

Страница 47: ...ff off on on MPP address 197 off off on off off off on on MPP address 196 on on off off off off on on MPP address 195 off on off off off off on on MPP address 194 on off off off off off on on MPP address 193 off off off off off off on on MPP address 192 x x x x x x x x on off off off off off off off MPP address 001 off off off off off off off off MPP address 000 6 4 Setting the box ID Procedure Ro...

Страница 48: ... Figure 6 3 Box ID based on the example of hexadecimal address 27 Connecting up 6 4 Setting the box ID Machine Push Button Panel MPP 1500D MPP 1500E 48 Equipment Manual 04 2021 A5E50753610B AA ...

Страница 49: ...HG 0RGXOH DGGUHVV 6 DQGKHOG XQLW 7HUPLQDWLQJ FRQQHFWRU 3DUW RI 033 2 3 KDQGKHOG XQLW FRQQHFWLRQ 7 5 WKHUQHW 6ZLWFK V 0DLQERDUG S 6WR PHUJHQF 6 PHUJHQF 6WRS RYHUULGH 6 6 VWHP PHUJHQF 6WRS QDEOLQJ EXWWRQV 6 6 7 5 7 5 Figure 6 4 MPP 1500D E handheld unit connection Signal to the PLC Connecting up 6 5 Handheld unit connection HT 8 with emergency stop override Machine Push Button Panel MPP 1500D MPP 15...

Страница 50: ... or Open after the monitoring time has elapsed maximum 5 minutes then trigger an EMERGENCY SWITCHING OFF via the PLC Connecting up 6 5 Handheld unit connection HT 8 with emergency stop override Machine Push Button Panel MPP 1500D MPP 1500E 50 Equipment Manual 04 2021 A5E50753610B AA ...

Страница 51: ... air or steam jets because they can damage it Checking the device In order to prevent foreign bodies or liquids entering the device regularly check the device for the following Ensure that all the housing screws are in place and tight For damage to the housing For damage to the cable cover or cable entry Protect the device from environmental effects Protect the device against the following environ...

Страница 52: ... and ensure that the product functions correctly The following signs can indicate a malfunction Unusual or no functioning Unusual heat generation Smoke development Repair Send the device back to the manufacturer for repair The device must only be repaired there Service and maintenance Machine Push Button Panel MPP 1500D MPP 1500E 52 Equipment Manual 04 2021 A5E50753610B AA ...

Страница 53: ...nting depth 2 80 mm Dimensions of the MPP 1500E Dimensions W x H mm 398 x 165 Mounting depth 2 80 mm Weight kg approx 2 5 Max vertical mounting position 60 Tightening torques max Tension jacks 0 4 Nm M3 standard 0 8 Nm M3 weld studs sleeves 0 5 Nm M4 standard 1 8 Nm M4 weld studs sleeves 1 Nm M5 standard 3 6 Nm M5 weld studs sleeves 1 5 Nm ground 3 Nm hold lower nut in place Climatic ambient condi...

Страница 54: ...equirements according to UL 61010 2 Including connecting cables without connectors to X60 X61 Note Observe the input data The 24 V DC power source must be adapted to the input data of the device see Electrical data NOTICE Damage to components by coolants and lubricants The SINUMERIK operating components have been designed for industrial use particularly on machine tools and production machines Thi...

Страница 55: ...tic Compatibility EMC Directive Directive 2011 65 EC on the restriction of the use of certain hazardous substances in electrical and electronic devices RoHS II 8 3 Recycling and disposal For environmentally friendly recycling and disposal of your old device please contact a company certified for the disposal of electrical and electronic waste and dispose of the device in accordance with the regula...

Страница 56: ...Technical data 8 3 Recycling and disposal Machine Push Button Panel MPP 1500D MPP 1500E 56 Equipment Manual 04 2021 A5E50753610B AA ...

Страница 57: ...outlet 1 6GK1901 1BB20 2AA0 Tension jacks Tension jack set 9 x for supplementary components with 2 5 mm profile length 20 mm 1 set 6FC5248 0AF14 0AA0 Override spindle rotary switch Spindle rapid traverse override electronic rotary switch 1x16G T 24 cap knob pointer spindle and rapid tra verse dials 1 6FC5247 0AF12 1AA0 Feedrate over ride rotary switch Override feedrate rapid traverse electronic ro...

Страница 58: ... DURXQG ZLQGRZ DUHD XWWLQJ HGJH ERUGHU QVHUWLRQ GLUHFWLRQ QVHUWLRQ GLUHFWLRQ 6ZLWFK HOHPHQWV 6 WR 6 RU 6 WR 6 6ZLWFKLQJ HOHPHQWV 6 RU 6 Figure 9 1 Slide in labels MPP 1500D E Corners rounded R1 5 or chamfered 1 5 x 45 degrees Spare parts accessories 9 2 Slide in labels Machine Push Button Panel MPP 1500D MPP 1500E 58 Equipment Manual 04 2021 A5E50753610B AA ...

Страница 59: ...ata 53 Mechanical environmental conditions 54 mySupport documentation 7 O OpenSSL 9 P Product support 7 S Safety 53 Scope of maintenance 51 Send feedback 6 Siemens Industry Online Support App 8 SINUMERIK 5 Standard scope 5 T Technical data 53 Technical support 8 Training 8 V Validity 19 W Websites of third party companies 6 Machine Push Button Panel MPP 1500D MPP 1500E Equipment Manual 04 2021 A5E...

Страница 60: ...Index Machine Push Button Panel MPP 1500D MPP 1500E 60 Equipment Manual 04 2021 A5E50753610B AA ...

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