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8 Diagnosis, asset management and service

LBR • Two-wire 4 … 20 mA/HART

62273-EN-200520

Code
Text message

Cause

Rectification

DevSpec
State in CMD 48

M503
Measurement reli-

ability too low

The echo/noise ratio is too small

for reliable measurement
Antenna dirty or defective

Check installation and process

conditions
Change polarisation direction
Use instrument with higher sen-

sitivity
Clean the antenna

Byte 24, Bit 3 of

Byte 14 … 24

M504
Error at a device in-

terface

Hardware defect

Check connections
Exchanging the electronics
Send instrument for repair

Byte 24, Bit 4 of

Byte 14 … 24

M505
No echo available

Sensor does not detect an echo

during operation
Antenna dirty or defective

Clean the antenna
Use a more suitable antenna/

sensor
Remove possible false echoes

Optimize sensor position and ori

entation

Byte 24, Bit 5 of

Byte 14 … 24

M506
Installation/Setup

error

Error during setup

Check or correct installation and/

or parameter settings

Byte 24, Bit 6 of

Byte 14 … 24

M507
Error in the instru-

ment settings

Error during setup
Error when carrying out a reset
False signal suppression faulty

Carry out reset and repeat setup Byte 24, Bit 7 of

Byte 14 … 24

8.4 Rectify faults

The operator of the system is responsible for taking suitable meas-

ures to rectify faults.

The first measures are:

•

Evaluation of fault messages

•

Checking the output signal

•

Treatment of measurement errors

Further comprehensive diagnostics options are available with a PC/

notebook with PACTware and the suitable DTM. In many cases, the

reasons can be determined in this way and faults rectified.

Connect a multimeter in the suitable measuring range according to

the wiring plan. The following table describes possible errors in the

current signal and helps to eliminate them:

Error

Cause

Rectification

4 … 20 mA signal not stable Fluctuating measured value

Set damping

Reaction when malfunc-

tion occurs

Fault rectification

4 … 20 mA signal

Содержание LBR

Страница 1: ...GB OPERATING INSTRUCTIONS LBR Two wire 4 20 mA HART...

Страница 2: ...11 4 Mounting 13 4 1 General instructions 13 4 2 Mounting versions plastic horn antenna 13 4 3 Mounting preparations mounting strap 16 4 4 Mounting instructions 17 5 Connecting to power supply 28 5 1...

Страница 3: ...59 9 1 Dismounting steps 59 9 2 Disposal 59 10 Supplement 60 10 1 Technical data 60 10 2 Radio astronomy stations 71 10 3 Dimensions 71 10 4 Trademark 81 Safety instructions for Ex areas Take note of...

Страница 4: ...formation note tip This symbol indicates helpful additional infor mation and tips for successful work Note This symbol indicates notes to prevent failures malfunctions damage to devices or plants Caut...

Страница 5: ...g with all prevailing regulations and directives The instrument must only be operated in a technically flawless and reliable condition The operator is responsi ble for the trouble free operation of th...

Страница 6: ...atest issue of the follow ing harmonized standards EN 302372 Tank Level Probing Radar EN 302729 Level Probing Radar It is hence approved for use inside and outside closed vessels in countries of the E...

Страница 7: ...n antenna This device shall be installed only at fixed locations The LPR device shall not operate while being moved or while inside a mov ing container Hand held applications are prohibited Marketing...

Страница 8: ...Penticton British Columbia The coordinates of the DRAO are latitude 49 19 15 N and longitude 119 37 12 W For devices not meeting this 10 km separation e g those in the Okanagan Valley British Columbi...

Страница 9: ...La personne qui installe utilise ce capteur de niveau doit s assurer qu il se trouve au moins 10 km de l Observatoire f d ral de radioastrophysique OFR de Penticton en Colombie Britannique Les coordon...

Страница 10: ...urther certificates Information Optional instrument features are also described in this operating instructions manual The respective scope of delivery results from the order specification 3 2 Principl...

Страница 11: ...ly at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation...

Страница 12: ...12 3 Product description LBR Two wire 4 20 mA HART 62273 EN 200520 The electronics module LBR is a replacement part for radar sensors LBR Electronics module...

Страница 13: ...For safety reasons the instrument must only be operated within the permissible process conditions You can find detailed information on the process conditions in chapter Technical data of the operatin...

Страница 14: ...unted vertically with a bracket on the ceiling This allows swivelling the sensor up to 180 for optimal orientation and rotating for optimal connection Fig 2 Ceiling mounting via the mounting strap wit...

Страница 15: ...on flange is suitable for different vessel flanges DN 80 ASME 3 and JIS 80 It comes not sealed against the radar sensor and can thus only be used unpressurized It can be retrofitted on instruments wit...

Страница 16: ...ata Required tools Allen wrench size 4 There are two different variants of screwing the strap to the sensor see following illustration 1 2 Fig 7 Mounting strap for screwing to the sensor 1 For angle o...

Страница 17: ...nt of these waves The polarization direction is marked by a nose on the housing see following drawing 1 Fig 10 Position of the polarisation 1 Nose for marking the direction of polarisation Note When t...

Страница 18: ...edium as the radar signal could be disrupted Silo with filling from top The optimal mounting position is opposite the filling aperture To avoid heavy soiling the distance to any filter or dust exhaust...

Страница 19: ...as possible and its end rounded This reduces false reflections from the socket With threaded connection the antenna end should protrude at least 5 mm 0 2 in out of the socket ca 5 mm 2 1 3 Fig 14 Rec...

Страница 20: ...ications Deviating from the proposed dimensions also longer sockets are possible however the local conditions must be taken into account d h d h d h 2 1 3 Fig 15 Socket mounting with deviating socket...

Страница 21: ...e see following drawing r r r 1 3 1 2 Fig 16 Mounting position and orientation Direct the sensor in such a way that the radar signal reaches the lowest vessel level Hence it is possible to detect the...

Страница 22: ...3 0 4 4 0 1 0 3 0 4 0 6 0 7 6 0 2 0 4 0 6 0 8 1 1 8 0 3 0 6 0 8 1 1 1 4 10 0 3 0 7 1 1 1 4 1 8 15 0 5 1 1 6 2 1 2 6 20 0 7 1 4 2 1 2 8 3 5 25 0 9 1 7 2 6 3 5 4 4 30 1 2 1 3 2 4 2 5 3 35 1 2 2 4 3 7 4...

Страница 23: ...wivelling holder is approx 10 3 Re tighten the terminal screws max torque see chapter Techni cal data The mounting location of the radar sensor should be a place where no other equipment or fixtures c...

Страница 24: ...ns the sensors are designed for relatively slow level changes If the sensor is used on a movable boom the max measuring rate must be observed see chapter Technical data Fig 20 Radar sensors on travers...

Страница 25: ...e radar sen sor is mounted very close to a heavily structured vessel wall substan tial interfering reflections can be generated Thus the sensor should be mounted at the largest possible distance from...

Страница 26: ...strong condensation air rinsing is recommended Metal jacketed lens antenna The LBR with metal jacketed lens antenna is equipped with a rinsing air connection as a standard feature see following graph...

Страница 27: ...Two wire 4 20 mA HART 62273 EN 200520 Fig 25 Rinsing air connection with compression flange Fig 26 Rinsing air connection with adapter flange You can find details on the rinsing air connection in chap...

Страница 28: ...e g with a sensor current of 20 5 mA or 22 mA in case of fault Influence of additional instruments in the circuit see load values in chapter Technical data The instrument is connected with standard tw...

Страница 29: ...ncen tric tube etc are connected with the internal and external ground terminal on the housing This connection exists either directly via the conductive metallic parts or in case of instruments with e...

Страница 30: ...al closes again You can find further information on the max wire cross section under Technical data Electromechanical data 7 Check the hold of the wires in the terminals by lightly pulling on them 8 C...

Страница 31: ...l for connection of the cable screening 5 4 Switch on phase After connection of the device to power supply the device first carries out a self test Internal check of the electronics Indication of the...

Страница 32: ...ws 1 Unscrew the housing lid 2 Place the display and adjustment module on the electronics in the desired position and turn it to the right until it snaps in 3 Screw housing lid with inspection window...

Страница 33: ...key Interrupt input Jump to next higher menu The instrument is operated via the four keys of the display and adjustment module The individual menu items are shown on the LC display You can find the f...

Страница 34: ...lue indication is triggered Any values not confirmed with OK will not be saved 6 3 Measured value indication Selection of national language With the key you move between three different indication mod...

Страница 35: ...stment in the next sub chapter 6 5 Parameter adjustment Extended adjustment The main menu is divided into five sections with the following func tions Setup Settings e g for measurement loop name units...

Страница 36: ...and K With this menu item the sensor can be optimally adapted to the ap plication the installation location or the measurement conditions It includes selection options for medium application as well a...

Страница 37: ...increased Interfering reflections due to weld seams on the vessel Properties sensor Stable measured values through higher averaging False signal suppression recommended during setup Bunker large volum...

Страница 38: ...re accepted Demonstration Adjustment for all applications which are not typically level meas urement Instrument demonstration Object recognition monitoring additional settings required Properties sens...

Страница 39: ...specifications on the reference plane in chapter Technical data The actual level is calculated on the basis of these settings The actual product level during this adjustment is not important because...

Страница 40: ...value with and save with OK The cursor jumps now to the distance value 4 Enter the suitable distance value in m for empty vessel e g dis tance from the sensor to the vessel bottom corresponding to the...

Страница 41: ...Read data from the sensor into the display and adjustment module Releasing the sensor adjustment is also possible in any menu item by entering the PIN Caution With active PIN adjustment via PACTware D...

Страница 42: ...measurement reliability as well as the min and max electronics temperature are stored in the sensor The values are displayed in menu item Peak value or Fur ther peak values A reset menu is opened wit...

Страница 43: ...SC key and confirm the message with the OK key Information The sensor terminates the simulation automatically after 60 minutes The function Setup allows the echo curve to be saved at the time of setup...

Страница 44: ...e selection window appears Caution For the duration of the reset the set trouble signal is output via the current output Within the context of the asset management function the message Maintenance is...

Страница 45: ...0 0 s Current output mode Output characteristics 4 20 mA Fault mode 3 6 mA Current output Min Max Min current 3 8 mA Max current 20 5 mA Lock Unlock ad justment Released PIN 0000 Display Displayed val...

Страница 46: ...ectronics exchange Note Before the data are saved in the sensor a safety check is carried out to determine if the data match the sensor In the process the sensor type of the source data as well as the...

Страница 47: ...istance from the sensor to the product surface 3 All interfering signals in this range are detected by the sensor and stored after being confirmed with OK Note Check the distance to the product surfac...

Страница 48: ...ire cable Multidrop operation An address between 0 and 63 must be assigned to each sensor If you select the function Analogue current output a 4 20 mA signal is output in multidrop mode In the mode Fi...

Страница 49: ...ent data e g in this op erating instructions manual and archiving them afterwards They are thus available for multiple use or service purposes If the instrument is equipped with a display and adjustme...

Страница 50: ...rs are often provided with a sufficiently high current limitation resistance In such cases the modem can be connected in parallel to the 4 20 mA cable 7 2 Parameter adjustment The further setup steps...

Страница 51: ...n there even in case of voltage interruption Up to 100 000 measured values can be stored in the sensor in a ring memory Each entry contains date time as well as the respective measured value Storable...

Страница 52: ...trol system with EDD 8 3 Asset Management function The instrument features self monitoring and diagnostics according to NE 107 and VDI VDE 2650 In addition to the status messages in the following tabl...

Страница 53: ...y rising for example illogical value pairs Check linearisation table Delete table Create new Byte 5 Bit 2 of Byte 0 5 F036 No operable soft ware Failed or interrupted software up date Repeat software...

Страница 54: ...ion is active Finish simulation Wait for the automatic end after 60 mins Simulation Active in Standardized Status 0 Code Text message Cause Rectification DevSpec State in CMD 48 S600 Impermissible ele...

Страница 55: ...on Setup error Error during setup Check or correct installation and or parameter settings Byte 24 Bit 6 of Byte 14 24 M507 Error in the instru ment settings Error during setup Error when carrying out...

Страница 56: ...2 Level displayed by the sensor Note If the output level is constant the cause could also be the fault setting of the current output to Hold value If the level is too low the reason could be a line r...

Страница 57: ...vessel wall deflection Select a more suitable installation position optimize sensor orientation e g with a swiv elling holder Measured value jumps sporadically to 100 during filling Level time 0 Chang...

Страница 58: ...s module can be ordered through the agency serving you The electron ics modules are adapted to the respective sensor and differ in signal output or voltage supply The new electronics module must be lo...

Страница 59: ...cialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive The instrument does not fall in the scope of the EU WEEE directive Art...

Страница 60: ...site Antenna PP PEEK Seal antenna system FKM SHS FPM 70C3 GLT EPDM COG AP310 Plastic horn antenna Adapter flange PP GF30 black Seal adapter flange FKM COG VI500 EPDM COG AP310 Focussing lense PP Thre...

Страница 61: ...orque version plastic horn antenna Mounting screws mounting strap on sensor housing 4 Nm 2 950 lbf ft Flange screws compression flange DN 80 5 Nm 3 689 lbf ft Terminal screws adapter flange antenna 2...

Страница 62: ...A HART default setting Signal resolution 0 3 A Resolution digital 1 mm 0 039 in Fault signal current output adjustable 3 6 mA 21 mA last valid measured value Max output current 22 mA Starting current...

Страница 63: ...pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Installation reference conditions Min distance to internal installations 200 mm 7 874 in Reflector Flat plate reflector surface 1 x 1 m 3 281 x 3 281 f...

Страница 64: ...5 3 s Beam angle6 Plastic horn antenna 3 5 Metal jacketed lens antenna 4 Thread with integrated horn antenna 7 Emitted HF power depending on the parameter setting 7 Average spectral transmission power...

Страница 65: ...C 40 176 F EPDM COG AP310 40 80 C 40 176 F Derating ambient temperature 1 2 3 4 A B 0 C 32 F 40 C 40 F 80 C 176 F 35 C 95 F 51 C 124 F 60 C 140 F 130 C 266 F 100 C 212 F 50 C 122 F 80 C 176 F 40 C 40...

Страница 66: ...38 Derating ambient temperature metal jacketed lens antenna up to 200 C 392 F A Ambient temperature B Process temperature 1 Aluminium housing 2 Plastic housing 3 Stainless steel housing precision cas...

Страница 67: ...inium housing 2 Plastic housing 3 Stainless steel housing precision casting 4 Stainless steel housing electropolished 0 C 32 F 40 C 40 F 80 C 176 F 53 C 127 F 56 C 133 F 48 C 118 F 64 C 147 F 200 C 39...

Страница 68: ...esonance Vibration resistance thread with inte grated horn antenna 4 g at 5 200 Hz according to EN 60068 2 6 vibration with resonance Shock resistance 100 g 6 ms according to EN 60068 2 27 mechanical...

Страница 69: ...solutely necessary for Ex applications Material 316Ti Thread G Seal FKM SHS FPM 70C3 GLT EPDM COG AP310 For connection G Opening pressure 0 5 bar 7 25 psig Nominal pressure stage PN 250 Electromechani...

Страница 70: ...2 V UB 18 V 0 7 Veff 16 400 Hz for 18 V UB 35 V 1 Veff 16 400 Hz Load resistor Calculation UB Umin 0 022 A Example UB 24 V DC 24 V 12 V 0 022 A 545 Potential connections and electrical separating meas...

Страница 71: ...license for Europe Some of these restrictions have to do radio astronomy stations The following table states the geographic positions of radio astronomy stations in Europe Country Name of the Station...

Страница 72: ...m 4 41 M20x1 5 NPT Fig 44 Housing versions with protection rating IP66 IP68 0 2 bar with integrated display and adjustment mod ule the housing is 18 mm 0 71 in higher 1 Stainless steel single chamber...

Страница 73: ...8 35 mm 1 38 43 mm 1 69 Fig 46 LBR metal jacketed lens antenna with rinsing connection 1 Version up to 130 C 266 F 2 Version up to 200 C 392 F 3 Blind plug 4 90 angle joint 5 Reflux valve LBR metal ja...

Страница 74: ...der and rinsing connection max 10 35 mm 1 38 43 mm 1 69 35 mm 1 38 43 mm 1 69 2 1 3 4 5 3 4 5 1 4 4 m m 5 6 7 6 3 m m 2 4 8 Fig 48 LBR metal jacketed lens antenna with swivelling holder and rinsing co...

Страница 75: ...0 LBR plastic horn antenna with compression flange 126 mm 4 96 10 5 mm 0 41 19 mm 0 75 75 mm 2 95 115 mm 4 53 156 mm 6 14 200 mm 7 87 21 mm 0 83 107 mm 4 21 1 Fig 49 LBR with compression flange suitab...

Страница 76: ...and rinsing connection 126 mm 4 96 14 7 mm 0 58 10 5 mm 0 41 26 5 mm 1 04 19 mm 0 75 75 mm 2 95 156 mm 6 14 200 mm 7 87 21 mm 0 83 107 mm 4 21 1 2 3 Fig 50 LBR with compression flange suitable for fl...

Страница 77: ...ART 62273 EN 200520 LBR plastic horn antenna with adapter flange 2 1 144 mm 5 67 36 5 mm 1 44 20 mm 0 79 17 5 mm 0 69 75 mm 2 95 98 mm 3 86 180 mm 7 09 220 mm 8 66 Fig 51 LBR with adapter flange DN 10...

Страница 78: ...rn antenna mit adapter flange und rinsing connection 3 2 1 170 mm 6 69 62 5 mm 2 46 20 mm 0 79 34 7 mm 1 37 75 mm 2 95 98 mm 3 86 180 mm 7 09 220 mm 8 66 Fig 52 LBR adapter flange DN 100 PN 16 and rin...

Страница 79: ...tenna with mounting strap 125 mm 4 92 2 5 mm 0 10 75 mm 2 95 107 mm 4 21 115 mm 4 53 300 mm 11 81 19 mm 0 75 98 mm 3 86 6 mm 0 24 8 5 mm 0 34 9 mm 0 35 85 mm 3 35 12 mm 0 47 9 mm 0 35 12 mm 0 47 170 m...

Страница 80: ...LBR thread with integrated horn antenna PP PP PP PP 137 6 PP PP PP 6 PP PP PP PP PP 137 6 PP PP PP 6 PP TD TC TD TC Fig 54 LBR thread with integrated horn antenna TC G1 DIN 3852 A TD 1 NPT ASME B1 20...

Страница 81: ...81 10 Supplement LBR Two wire 4 20 mA HART 62273 EN 200520 10 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator...

Страница 82: ...82 Notes LBR Two wire 4 20 mA HART 62273 EN 200520...

Страница 83: ...83 Notes LBR Two wire 4 20 mA HART 62273 EN 200520...

Страница 84: ...rd sick no sterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Republic of Korea Phone 82 2 786 6321 4 E Mail kang sickkorea net Republika Slowe...

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