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SHOPSMITH 11” BANDSAW

555943

Page 32

CAUTION

Always release the blade tension when
you finish operating the Bandsaw.  This
prolongs blade life and prevents the upper
wheel from taking on an abnormal “set”.

Never tension a 1/16" blade beyond the 1/
8" setting, a 3/16" blade beyond 5/16" (half-
way between 1/4" and 3/8" on the scale), or
a 1/4" blade beyond 3/8".  For 3/8" and 1/2"
blades, do not go beyond their proper set-
tings on the tension scale.  For 5/8" blades,
use the 1/2" settings.

When the tension is set, spin the idler wheel

by hand (as seen in Fig. B-28), letting the blade

make several complete loops.  Make sure that

the blade moves freely.

11. After you’ve spun the blade several times

by hand, it should be centered on the three

roller bearings, indicated in Figs. B-29 and

B-30.  The back of the blade should rest

against the auto-track roller bearing and

the lower blade guide roller bearing, and

it should be no more than 1/64" away

from the upper blade guide roller bear-

ing.  If the blade is not properly positioned

on the bearings, follow the procedure de-

scribed in “Adjusting Roller Bearings” in

the Alignment section.

Fig. B-28

Fig. B-29

Fig. B-30

Pivot Arm

Flat

Spring

Blade

Tension

scale

Blade

Tension

Screw

Auto-track

roller bearing

Upper

Wheel

A -

Roller bearings

B -

Guide blocks

C -

Guide block locking screws

D -

Guide adjusting knobs

E -

Mounting bolts

F -

Guide post’s adjusting screws

G -

Upper blade guide’s height lock handle

Содержание 11"

Страница 1: ...5 Specifications 7 Electrical Requirements 7 Assembly 8 Alignment 11 Operations 21 Bandsaw Speeds 22 Making a Cut 22 Helpful Cutting Hints 24 Ripping Crosscutting 25 Resawing 26 Making Bevel Cuts 26 C...

Страница 2: ...has many built in safety features But the effectiveness of these features depends on you Power tool safety is nomorethangoodcommonsense Toprotect yourself from injury READ UNDERSTAND AND FOLLOW ALL th...

Страница 3: ...ys Keep children away All visitors should stay asafedistancefrompowertoolsandweareye and ear protection Eye Protection Always wear eye protection when you use power tools Use goggles safety glasses or...

Страница 4: ...d operate the Bandsaw on the Mark V secure the acces sory mount lock headstock lock and the Bandsaw mounting tubes Do not exceed the speed setting D Never turn on the tool with stock pressed against t...

Страница 5: ...ling Screw This screw and its knurled nut keeps the two sides of the table level across the front and helps keep the table flat and true 6 Dust Chute The dust chute allows connec tion of a standard 2...

Страница 6: ...r the upper blade guide then secure it in position The handle is in the locked position when pointing straight back Turn the handle 90 degrees to the right to release the upper blade guide assembly 17...

Страница 7: ...gree to 45 degrees right away from the frame If the table auto stop at 0 which helps to quickly set the table perpendicular to the blade Speed The Bandsaw operates best at speeds be tween 700 rpm and...

Страница 8: ...ral spirits Powered graphite 10 wt machine oil optional Paste floor wax or paste furniture wax PREPARE THE POWER SOURCE AND BANDSAW NOTE Steps 1 7 assume the power source is the Mark V If you are goin...

Страница 9: ...Fig 5 5 Slide the Mark V headstock toward the Bandsawuntilthetwodrivehubsare1 4 apart as illustrated in Fig 6 6 Horizontally align the Bandsaw hub 52 to the Mark V hub by hand rotating the eccentric t...

Страница 10: ...Maintenance Schedule on page 34 Fig 12 Fig 13 11 Apply graphite to lubricate the blade tensioning screw 23 upper blade guide post 71 and the threads of the upper and lower blade guide adjusting knobs...

Страница 11: ...ewdriver WARNING The Bandsaw MUST be disconnected or unplugged fromitspowersourcebeforeper forming any alignment adjustment mainte nance or repair procedure Do NOT rely solely on the power switch DONO...

Страница 12: ...ew 100 and front to back by turning the lower blade guide adjusting knob 103 You need only to adjust the lower blade guide roller bearing side to side This is done by loosening the mounting bolt 110 T...

Страница 13: ...sion scale at the upper left side of the machine The bearing guides the blade onto the upper wheel The front to back po sition of this bearing is fixed and shouldn t be altered However the mounting br...

Страница 14: ...upper blade guide sideways until the bearing is centered behind the blade then tighten the mounting bolts The upper blade guide s roller bearing must also be adjusted so that it s no more than 1 64 a...

Страница 15: ...ake this procedure a little easier Markyourstartingpositionwithagrease pencilandturnthescrewsonly1 4revo lution at a time until you see how much the bearing moves with each minor ad justment Be sure t...

Страница 16: ...that the lock handle is difficult to operate or that the guide post will not slide easily when the lock is released See Fig A 12 To increase the lock tension turn the adjusting screw counterclockwise...

Страница 17: ...on the miter gauge and slide the miter gauge and square forward until the base of the square reaches the Bandsaw blade as in Fig A 18 If there is agapbetweenthesquareandtheBandsaw blade or if the blad...

Страница 18: ...ews ADJUST THE BLADE GUIDES 1 Turn the blade guide adjusting knobs shown in Figs A 25 and A 26 until the front edges of the guide blocks are just short of the bottom of the gullets between the teeth a...

Страница 19: ...rrecting Blade Lead in the Troubleshooting section on page 34 FigureA 28 FigureA 29 FigureA 30 FigureA 31 FigureA 32 3 Spin the upper idler wheel by hand to be certain the blade guides don t interfere...

Страница 20: ...oller bearings Does it rest against the auto track roller bear ing and lower blade guide s roller bearing while remaining no more than 1 64 away from the upper blade guide s roller bearing 3 Are the b...

Страница 21: ...ss of the stock The Bandsaw operation you re performing The intricacy of the cut The wider the blade the larger the teeth and the deeper thegullets Theaddedwidthmakesthebladestiffer so the cut is stra...

Страница 22: ...he power source set the speed dial make the cut turn the speed to Slow or 1 and turn off the power source If you re using a Shopsmith Power Stand remove the pulley guard and position the V belt on the...

Страница 23: ...ly wanders off the pat tern there are several possible causes The blade guides may be improperly adjusted Or you could be pressing against the side of the blade You may also be trying to cut a curveth...

Страница 24: ...e proper rate and not turning corners too tight for the blade Here are a few additional tips to help you get the best results Relieving Blade Tension It is always a good practice to relieve blade tens...

Страница 25: ...line and backtrack out as shown in Fig B 8 Then cut the desired curve As the blade meets each radial cut a little piece of waste stock will fall away This provides more room for the blade to turn Or m...

Страница 26: ...uts freehand or you can use the fence to guide and support the work as demonstrated in Fig B 12 Adjust the upper blade guide so that it s as close to the work as possible The left or uphill side of th...

Страница 27: ...ften you ll need two or more identical parts for a project Although it s possible to cut them out individually and sand them to the same size and shape there are two simple tricks that can make your w...

Страница 28: ...ows the finished cabriole leg Fig B 18 Fig B 17 Cutting Particle Board Plastics and Metals As mentioned earlier your Bandsaw will also cut materials other than solid wood and ply wood These include pa...

Страница 29: ...have a special operation to perform CAUTION You may want to replace the metal guide blocks with optional Cool Blocks Part No 555374 to help prolong the life of your bandsaw blade We also recommend th...

Страница 30: ...Also check that the back of the blade does not rub against the blade guide housings and that the teeth of the blade do not cut into the guide blocks 8 Replace the cover and table insert Also secure th...

Страница 31: ...nting down and toward the front of the Bandsaw and toward you Position the blade approxi mately in the center of the rubber tires and in between the guide blocks 9 Check the tension scale alignment Wi...

Страница 32: ...e blade moves freely 11 After you ve spun the blade several times by hand it should be centered on the three roller bearings indicated in Figs B 29 and B 30 The back of the blade should rest against t...

Страница 33: ...ur own blades regularly you ll eventually need to have them profes sionally sharpened after you touch up a blade 2 3 times or when it becomes badly worn Sharpening a Bandsaw blade is an exacting opera...

Страница 34: ...the file to restore the chisel edge on the teeth the blade needs to be professionally sharpened Count your strokes and use the same number of strokes on each tooth NOTE Mark the blade with a grease pe...

Страница 35: ...e blade to track improperly Fig C 4 Fig C 5 Fig C 6 Brush off the Bandsaw and blow out or vacuumtheinsideofthemachine Ifyouelect to blow it out use an air compressor or re verse the airflow on your ho...

Страница 36: ...If you can we recommend you store Bandsaw blades uncoiled This will greatly reduce the chances of damaging the blades or cutting yourself WARNING Be careful when you uncoil Bandsaw blades They tend to...

Страница 37: ...ley onto the drive shaft Waxing the Bandsaw Wax and buff the working surfaces for the table mitergaugeslots andtableinsert Paste wax prevents rust lubricates the work as it slides along the table and...

Страница 38: ...ged 1 hour on your bandsaw If you use the Bandsaw less often main tenance cycles may be less frequent but the 100 hour proce dure should be performed once a year as a matter of practice Troubleshootin...

Страница 39: ...n Mark V headstock is slipping If Bandsaw is driven by V belt belt may be slipping Pulleys or hubs slipping on shafts Machine stiff from the cold Capacitor on motor defective Motor defective No power...

Страница 40: ...Blade twisted or bent in one spot Workpiecefedimproperly Table not square Blade rubbing against guides Blade tension set too high Feedratetoofast Cuttingcornertootightforblade Blade dull or worn Re ad...

Страница 41: ...dimproperly Auto stop or tilt indicator out of alignment Tablemountedimproperly Onesideoftabletoolow Note aslightpitchis normal Tablemountedimproperly Impacted sawdust or foreign material on trun nion...

Страница 42: ...pped during cut Blade leads Table not square to flat of blade Blade guides not properly aligned Knots or wood grain deflect blade Blade leads Cuttingcornertootightforblade Failure to guide work accura...

Страница 43: ...rly aligned Blade bent or damaged in one spot Grain pattern is not consistent in workpiece Blade too narrow Improperbladetension Blade following internal grain pattern Blade guides not properly aligne...

Страница 44: ...OH area and Canada To place an order 1 800 543 7586 Continental US Hawaii Alaska Puerto Rico and US Virgin Islands 1 937 898 6070 x 375 Dayton OH area and Canada 1 800 722 3965 to Fax your order Or vi...

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