ShopMaster MILL TURN Скачать руководство пользователя страница 7

     For now, leave the machine unplugged from the wall and take some time 
to review the controls.  You will notice that the DRO display was mounted 
upside down during shipping in order to clear the bench legs.  At this point 
you can remove the nut from the mounting stud and turn the display right 
side up.  The functions and features of the DRO are covered in the DRO 
manual itself.  The mill head was placed at its lowest level for shipping, so 
you can now unfold the handle from the wheel and move the mill head 
upwards manually.  There is no lock on the travel, as the stepper motors 
lock it into place when at rest.  You can also move the Y axis forward and 
back and the X axis left and right, but be sure to loosen the carriage locks.  
On the front panel to the left are all the controls for the spindles and CNC.  
Your machine PC has been pre-configured as well as the VFD inverter, so 
your machine will be fully functional when you get ready to turn it on. 
Toward the top of the front left panel is the VFD keypad and display.  In the 
delivered setup, all the functions of the VFD are controlled through Mach 3, 
and the display will simply read the Hz reading going to your motors.  Please 
note, this is not the RPM of the spindle, that will read on your Mach 3 
screen.  This key pad can also be configured for manual control with the 
small knob and the buttons. There is a decal telling how to change the codes 
between manual and Mach 3 control.  This is all covered in the V-8 manual.  
Below the VFD Key pad are the machine controls.  The top left switch is for 
selecting which spindle will run.  Later on you will note that when selecting 
either lathe or mill, you will hear a snap sound from the inside of the panel- 
that is the magnetic contactor engaging.  To the right of this switch is your 
main power switch for the VFD inverter and the spindle motors.  When this 
switch is on, you will also have the red light on.  Below these switches in the 
center is the E-Stop switch.  This switch shuts off all power to the VFD 
inverter as well as the stepper motors, so in the event of a crash, all you need 
to do is push the red button in.  To re-engage the switch you just turn it 
clockwise, but be sure to read the instruction and turn off all other switches 
first.  Below the E-Stop and to the left is the power switch for the Gecko 
drive.  When this switch is on, your CNC system is activated.  To its right is 
the stepper motor switch.  With the CNC on and the stepper switch on, the 
stepper motors are locked in position and can only be moved by Mach 3.  If 
you want to move the carriages manually, you must turn the stepper switch 
off.  Check each switch and watch to be sure it is properly “clocked” so the 
white stripe points to the proper place on the decal.  On the panel at 90 
degrees to the switches you will find the flow regulator for the air coolant 
system.  You will note the air exits through a flex nozzle on a magnetic base 
which can be used as a coolant for the cutting tools. Opposite the controls on 
the rear of the panel you will find the inlet for the coolant air.   
Above the air inlet is the Gecko drive to which the computer and stepper 
motors are attached.  You will see that Z and X axes are not hooked up, and 
A and Y axes are open for use with other CNC tools like the CNC toolpost.

 

 

You will also see a small slide switch marked CHARGE PUMP.  This should 
remain in the ON position. The charge pump is a safety feature that prevents 

Содержание MILL TURN

Страница 1: ...al is being sent to you in PDF format prior to the delivery of your machine so that you can be prepared for it s setup upon arrival As the owner you may print out a hard copy of this manual or have a bound copy done at a local office supply house for your personal use Copying or printing the manual for sale or distribution to others is prohibited INSPECTION OF CRATE UPON ARRIVAL ...

Страница 2: ...a ratchet and socket 17 MM or 11 16 to remove the bolts Set the bench panels aside and save the bolts You will find the rear sheet metal panels and the front doors for the bench wrapped and secured inside the machine Remove them and set them aside The 2 end panels are already attached You can now see that the bench leg assembly is mounted upside down on the base which allows it to form a strong su...

Страница 3: ...t again noting the position of the front of the bench Slowly lower the machine down until it is almost resting on the legs and then thread the 6 bolts down through the bench pan into the legs Lower the machine down completely until it is resting solidly on the legs and remove your lifting mechanisms Leave the 6 bolts just finger tight for now Don t be concerned if the assembly seems a bit unsteady...

Страница 4: ...e one of those low cost toolbox units sold at discount stores placed inside the cabinet and resting on the lower shelf There are plenty of variations of shelves and drawers to suit your own style The openings behind the doors are 24 wide 25 tall and 25 deep If you install toolboxes with drawers you may leave the doors in place to utilize their locking feature or simply leave them off for fast acce...

Страница 5: ...e the machine around should the need arise Keep in mind that the access panel for your electronics is on the left as you face the machine and should you be turning long parts in the lathe which protrude through the spindle you will need some space on the left side You definitely do not want to place the left side in a corner Once you have chosen your location its time to run your wiring The machin...

Страница 6: ...ster and cause the machine to tip over if rolling too fast Sweep up your entire area before beginning the move If you are mounting the machine close to the back wall be sure to release the computer mount and swing it out toward the front of the machine before getting up close to the wall Once you are in the chosen place begin screwing the adjustable levelers out of the bench legs until the machine...

Страница 7: ...t when selecting either lathe or mill you will hear a snap sound from the inside of the panel that is the magnetic contactor engaging To the right of this switch is your main power switch for the VFD inverter and the spindle motors When this switch is on you will also have the red light on Below these switches in the center is the E Stop switch This switch shuts off all power to the VFD inverter a...

Страница 8: ...rs is the CNC power supply This converts 220 volts AC into 48 volts DC for the Gecko drive Just below the gap between the contactors and the power supply is the module for the spindle sensors which send signals to Mach 3 for RPM reading threading tapping etc To the right of the CNC power supply is the back side of the VFD keypad with the ribbon cable running back to the VFD inverter The inverter a...

Страница 9: ...to their mid travel points this will give you plenty of clearance for your first moves Bring the computer mount around and adjust it to a comfortable position Hook up the keyboard and mouse and the monitor and Parallel port cables Plug the PC power cable in to the 220 volt wall outlet Turn the PC on It should boot up and on your desktop screen you should have several icons RECYCLE BIN MACH LOADER ...

Страница 10: ...spindle should turn at 200 RPM Type M5 and enter to stop the spindle Type M4 S200 and the spindle should rotate the opposite direction Always use M5 to stop the spindle If the carriages or spindle move the wrong direction go to the bottom of this file for instructions As your spindle is running on the Mach 3 screen you will have a display that shows the RPM you requested and another display showin...

Страница 11: ...and find the column marked DIR LOW ACTIVE simply change the check mark from red to green or vice versa to reverse the motor direction Your machine comes with an operating demo version of Mach 3 which will run up to 500 lines of G code In order to use more lines or the special wizards you will need to purchase the full Mach 3 license You can purchase the full license from DMAUCH SEANET COM DRO upda...

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Страница 15: ...5C COLLET SET 4 JAW CHUCK ...

Страница 16: ...FOLLOW REST ...

Страница 17: ...STEADY REST ...

Страница 18: ...TOOL TRAY The CNC toolpost setup manual will be sent as a separate document ...

Страница 19: ...r carriage lock First give a G91 command for incremental mode Move the axis in any direction this will take out any inherent lash in the screw 4 Now Zero your DRO in Mach 3 and also your machine DRO Now give your Mach 3 a G code command to go 1 inch G0 X1 5 Read the actual motion on your DRO If the travel was less than 1 inch you need to add steps in your steps per inch settings in MOTOR TUNING If...

Страница 20: ...t in the backlash amount SAVE SETTINGS and repeat the test until your carriage moves exactly 1 in both directions when given the command Repeat this procedure for both axes SETTING SPINDLE PULLEYS 1 Set the Hz settings in your VFD to your preference from 50 to a maximum of 120 the factory setting is 120 2 Follow the instructions in your Laser Tachometer manual for testing the spindle RPM 3 Set you...

Страница 21: ...ypad THREADING TIPS FOR THE SHOPMASTER Following are some settings and tips to make threading easier on your TURNADO machine 1 STEPS PER INCH AND BACKLASH COMPENSATION Be sure you take the time to do these settings according to the file provided Because the distance between threads can be very small any error especially on the Z axis can cause the threads to be wrong pitch or even wiped over by su...

Страница 22: ...rd settings you must hit ENTER on your keyboard to save the setting 6 SETTING THE SPINDLE RPM FOR THREADING Mach 3 has 2 functions working during threading It receives signals from the spindle sensor to calculate the actual rpm this is shown on the line marked S TRUE while the rpm you set in the wizard is shown on the S line Mach 3 uses the signals from the spindle sensor to match these lines Howe...

Страница 23: ...moves then nothing because you have come to the M1 command which has stopped the program Now it s time to set your spindle rpm Go to your VFD key pad and press RUN and then turn the speed control knob to start the spindle Watching your S TRUE line on the Mach 3 screen and adjust the control knob until the rpm matches the speed you selected on the S line It won t be possible to get the match absolu...

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