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Model W1701 (Mfd. Since 12/21)

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The use of templates allows identical parts to be cut 

with speed and accuracy. Shaping with a pattern begins 

by attaching a prefabricated template to the rough 

workpiece. The edge of the template rides against a rub 

collar on the spindle as the cutter cuts the matching 

profile on the workpiece edge, as shown in 

Figure 36

.

Always perform test cuts on scrap stock to ensure pattern 

works as required.

Template Construction Tips:

  Use a material that will smoothly follow rub collar, 

ball bearing, or fence.

 

Make sure that screws or clamps will not come into 

contact with the cutter.

  Design the assembly so that cutting will occur 

underneath the workpiece.

  Make handles for safety and control.

  Use materials that will move easily across the table 

surface and rub collar.

  Install hold-down clamps at three sides of the 

pattern assembly or screw the pattern assembly to 

the back side of the workpiece.

  Remember, there are tremendous cutting forces 

involved. Fixtures must be solid and stable, and any 

workpiece must be firmly secured.

Template Shaping

Figure 36. 

Profile of a template being 

used.

Template Rub Collar

Workpiece

CUTTER CONTACT HAZARD!

Cutting small or narrow workpieces 

greatly increases risk of cutter contact 

during operation. Use jigs or holding 

devices when cutting to reduce this 

risk.

Содержание SHOP FOX W1701

Страница 1: ...R Printed in China V3 02 22 Phone 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT AUGUST 2003 BY WOODSTOCK INTERNATIONAL INC REVISED FEBRUARY 2022 CS WARNING NO PORTION OF...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...Router Bits 22 Stock Inspection Requirements 23 Spindle Elevation 24 Spindle Direction 24 Fence Positioning 25 Fence Alignment 25 Table Inserts 25 Cutter Installation 26 Router Bit Installation 28 St...

Страница 4: ...setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 36...

Страница 5: ...ence Lock Knob 1 of 2 I FOR REV Switch J Adjustable Feet K Spindle Elevation Lever L ON OFF Paddle Switch w Key B A D G H F I C E L For Your Own Safety Read Instruction Manual Before Operating Shaper...

Страница 6: ...fence assembly to move front to back on either side of cutterhead opening Guard Support Arm Supports cutterhead guard Forward Reverse FOR REV Switch Changes spindle direction for specific work applic...

Страница 7: ...ical Power Requirement 120V 240V Single Phase 60 Hz Prewired Voltage 120V Full Load Current Rating 15A at 120V 7 5A at 240V Minimum Circuit Size 20A at 120V 15A at 240V Connection Type Cord Plug Power...

Страница 8: ...in Table Size Width 19 in Table Size Thickness 1 1 8 in Floor to Table Height 34 1 4 in Table Fence Length 26 in Table Fence Width 1 2 in Table Fence Height 2 3 4 in Miter Gauge Info Miter Angle 0 60...

Страница 9: ...cohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this risk on...

Страница 10: ...dental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better at th...

Страница 11: ...re shaping or flatten workpiece edges with a jointer or planer Rough warped or wet workpieces increase risk of kickback SAFETY GUARDS To reduce risk of unintentional contact with cutter always ensure...

Страница 12: ...output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations Full...

Страница 13: ...e proper receptacle on a power supply circuit that meets the requirements for this machine Extension Cords We do not recommend using an extension cord with this machine Extension cords cause voltage d...

Страница 14: ...y Glasses for each person 1 Pr Cleaner Degreaser As Needed Solvent Brush Paint Brush 1 Disposable Gloves As Needed Disposable Rags As Needed Another Person 1 Wood Blocks 4 x 4 x 20 2 Wrench or Socket...

Страница 15: ...age Bolts M8 1 25 x 12 16 Flat Washers 3 8 16 Hex Nuts M8 1 25 16 C Stand Side Panels 2 D Fence Assembly 1 E Table Inserts 13 8 13 4 1 Ea F Wrenches 8 10 12 14 22 24 27 30mm 1 Ea G Flat Wrench 26mm 1...

Страница 16: ...MM APART 5mm 10mm 20mm 15mm 25mm 40mm 30mm 35mm 45mm 50mm 60mm 55mm 70mm 65mm 75mm W A S H ER DIAM E T E R 5 8 W A S H ER DIAM E T E R 9 16 1 2 W A S H ER DIA M E T E R W A S H ER DIA M E T E R 12mm W...

Страница 17: ...f your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape of...

Страница 18: ...Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in a dry environment that...

Страница 19: ...aching tie bars to stand side x 4 Stand Side Tie Bar Figure 9 Attaching stand to shaper unit x 8 3 Place shaper table upside down on two sturdy blocks that are at least 31 2 off ground as shown in Fig...

Страница 20: ...res a bit of persuasion to fit together On the other hand if parts just do not seem to work together try switching parts around such as tie bars 7 Place fence assembly over studs that are already moun...

Страница 21: ...uld cause serious eye injury Wear safety glasses during Test Run 16 Using 14mm open end wrench on drawbar nut Figure 14 make sure drawbar nut is tight but DO NOT over tighten drawbar nut Note This is...

Страница 22: ...disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE section of this manual can help To test run machine do these steps 1 Clear all...

Страница 23: ...h hold downs jigs or other safety workpiece holding devices 5 Removes any clothing apparel or jewelry that may become entangled in shaper puts on safety glasses respirator and hearing protection 6 Tur...

Страница 24: ...er bit set options Router Bits Pros Router bits are cheaper than shaper cutters and come in a wider range of profiles and sizes If you plan on making small projects that do not require many linear fee...

Страница 25: ...ould be removed before shaping Make sure all stock is sufficiently dried before shaping Wood with a moisture content over 20 will cause unnecessary wear on cutter and produce poor cutting results Avoi...

Страница 26: ...wn in Figure 20 It is very important that the workpiece be fed against the direction of the cutter rotation This will prevent a climb cut and maintains a safe cutting procedure for the operator Most o...

Страница 27: ...fore shaping check that the two fence faces are parallel To align fences so they are parallel with each other do these steps 1 Get quality straightedge that is long enough to span entire length of fen...

Страница 28: ...n Figure 26 This setup allows the cut to be viewed by the operator however it is also the most dangerous because the operator is exposed to the moving cutter WE DO NOT RECOMMEND SHAPING WITH A RUB COL...

Страница 29: ...haper cutter bit from loosening spindle nut during operation 4 Thread on and tighten down spindle nut with provided wrench while holding spindle at top with another wrench as shown in Figure 28 5 Make...

Страница 30: ...This lip and groove pulls collet from spindle when collet nut is removed 3 Place collet nut and collet into spindle See Figure 30 4 Finger tighten collet nut onto spindle until it is flush with top of...

Страница 31: ...e until workpiece contacts cutter at desired location 3 Tighten lock handle and carriage adjustment knob to lock fence into position 4 Adjust outfeed fence so that it is located as far back from front...

Страница 32: ...osition 4 Adjust outfeed fence so that it comes into alignment with infeed fence as shown in Figure 34 5 Now place straightedge against both faces of fence to check alignment Once they are both in ali...

Страница 33: ...or clamps will not come into contact with the cutter Design the assembly so that cutting will occur underneath the workpiece Make handles for safety and control Use materials that will move easily ac...

Страница 34: ...ECT MACHINE FROM POWER 2 Remove fence assembly from shaper 3 Insert starting pin in best suited hole on table so you can feed workpiece into and against rotation of cutter 4 Install cutter so it will...

Страница 35: ...s feed AGAINST the rotation of the cutter and do not start cuts at corners in order to avoid kickback or grain tear out When using a solid rub collar do not use excessive pressure when running your wo...

Страница 36: ...7 and install on shaper 3 Position safety guard as low as possible while still clearing cutter bit or create custom box guard see Making Box Guards on Page 40 4 Install featherboards or hold downs pos...

Страница 37: ...stockint com DC2009 1 2 Rabbet 1 2 Bore 2 Diameter 1 2 Cutting Length DC2013 Drop Leaf Cove 1 2 Bore 21 8 Diameter 63 64 Cutting Length DC2014 Glue Joint 1 2 Bore 2 Diameter 1 Cutting Length DC2015 Sc...

Страница 38: ...o exacting toleranc es It has the perfect weight use ratio to dampen vibration yet is still light enough to easily slide the workpiece through the machining process Its quality and precision are evide...

Страница 39: ...ithout interfering with rotation 6 Drill countersunk mounting holes in zero clearance fence so fasteners removed in Step 2 can be used to secure it to fence assembly in the same manner Note Drilling h...

Страница 40: ...ard feed a piece of stock halfway through the machine then turn the machine OFF Place the featherboard against the stock so all the fingers touch the edge of the stock then use T slot mounting hardwar...

Страница 41: ...ng Push Sticks Figure 45 Side view of push stick in use 90 Cut here to push 1 4 stock Cut here to push 1 2 stock Notch for placing on corners of workpieces 15 3 4 Minimum Length MATERIAL Only use hard...

Страница 42: ...ock Tips for making a custom box guard The thickness of your workpiece will determine the height of the box guard Therefore you will need to build a separate box guard for each workpiece of a differen...

Страница 43: ...ition Monthly Check Belt tension damage or wear Clean vacuum dust buildup from inside cabinet and off motor General Lubrication Since all bearings are shielded and permanently lubricated simply leave...

Страница 44: ...ection and belt wear to determine if the belt needs to be replaced Belt deflection should be 1 4 with moderate finger pressure see Figure 50 You will need to remove the belt guard see Figure 51 in ord...

Страница 45: ...r to router table do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove spindle nut and any cutters or rub collars installed on spindle 3 Remove table from shaper by removing 7 bolts and washers tha...

Страница 46: ...2 lock washers original mounting bolts you removed when you converted shaper for use as router table 5 Insert spindle drawbar assembly into spindle cartridge 6 Thread drawbar nut onto bottom of drawba...

Страница 47: ...dle cartridge and remove elevation handle by unthreading it counterclockwise Spindle cartridge should drop into your hand 8 Install new cartridge assembly in reverse order of removal The fence can be...

Страница 48: ...is underpowered 1 Workpiece material not suitable for machine 2 Fence jig loose or misaligned 3 Belt slipping 4 Motor wired incorrectly 5 Plug receptacle at fault 6 Pulley slipping on shaft 7 Motor be...

Страница 49: ...down the feed rate 4 Take a smaller depth of cut Always reduce cutting depth when working with hard woods 5 Cut with the grain of the wood Divots in the edge of the cut 1 Inconsistent feed speed 2 Inc...

Страница 50: ...may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after b...

Страница 51: ...wired 120 VAC Neutral Hot Ground Ground KEDU HY18 20 12A 125 250V Start Capacitor 300 F 125VAC Run Capacitor 40 F 250VAC Hot Hot Ground 6 15 Plug As Recommended 240 VAC G MOTOR Rewired for 240V FOR RE...

Страница 52: ...2 363 364 365 366 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 401 402 403 404 407A 408 410 411 412 413 414 415 416 417 418 419 420 421 422 4...

Страница 53: ...SHAFT 324 X1701324 SAFETY GLASSES LABEL 373 X1701373 FLAT WASHER 1 2 325 X1701325 READ MANUAL LABEL 374 X1701374 HEX NUT M12 1 75 326 X1701326 FLAT WASHER 3 8 375 X1701375 HEX BOLT M8 1 25 X 12 327 X...

Страница 54: ...X1701416 SPINDLE PULLEY 439 X1701439 MOTOR MOUNT PLATE 417 X1701417 LOWER SPINDLE NUT 440 X1701440 FLAT WASHER 3 8 418 X1701418 BEARING CONE 441 X1701441 HEX NUT M8 1 25 419 X1701419 COIL SPRING 442 X...

Страница 55: ...e product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are here...

Страница 56: ...ries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products WHOLESALE ONLY Phone 360 734 3482 Fax 360 671 3053 Toll Free Fax...

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