Shindaiwa DGK14F Скачать руководство пользователя страница 44

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12. Troubleshooting

WARNING : ELECTRIC SHOCK/INJURY



Do not touch output terminals or internal electric parts while the generator is

operating.



Do not open the check door when the starter switch is in the AUTO or START

position. It will cause injury by rotating parts such as cooling fans and fan belt.



Always turn the starter switch to the STOP position and stop the engine,

then close and lock OPERATION PANEL DOOR before checking or

maintaining the engine or any equipment.

CAUTION : FIRE



Never allow flame to come close to the generator.

CAUTION : BURNS



Do not touch the engine and muffler after stopping the engine as they are still

extremely hot.

Inspect this generator when operation is poor to determine the fault/malfunction.

Request the authorized distributor where the generator was purchased to perform

maintenance if you cannot find any faults/malfunctions during inspection.

Problem

Suspected cause

Action

Starter motor

does not drive

or speed is low

1. Battery output is weak

2. Battery is deteriorated

3. Battery terminal is OFF or loosen

4. Battery terminal is corroded

5. Starter switch or relay is defective

6. Starter motor is defective

7. ECU (Engine Controller) is defective

1. Check battery fluid or charge

2. Replace Battery

3. Fix/Tighten terminal

4. Clean terminal

5. Contact distributor or dealer for repair

6. Contact distributor or dealer for repair

7. Contact distributor or dealer for repair

Starter motor

drives but

engine does

not start

1. Fuel is insufficient

2. Fuel filter is clogged

3. Gauze filter is clogged

4. Water is interfused in fuel line

5. Air is interfused in fuel line

6.Mistake of connecting with external tank

7.Mistake of turning 3way fuel valve lever

8. Fuel pump defective

9.Solenoid fault

1. Add fuel

2. Clean/Replace fuel filter

3. Clean/Replace gauze filter

4. Drain water in water separator, fuel filter

or fuel tank

5. Extract the air

6.Check fuel piping

7.Check 3way fuel valve

8-1.Check/Replace fuse

8-2.Check/Replace fuel pump

9-1.Check/Replace fuse

9-2. Ask our distributor to repair

<Ambient

temperature

falls down

below zero>

1. Fuel is frozen

2. Water in fuel line is frozen

3. Pre-heater is defective

1. Use winterized fuel

2. Drain water in fuel line

3. Ask distributor or dealer to repair

Содержание DGK14F

Страница 1: ...irth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust sy...

Страница 2: ......

Страница 3: ...ration Store this manual in a specified location where it will be secure and available for consulting at any time Order another copy from the authorized distributor where this generator was purchased...

Страница 4: ...ures 16 6 2 Installation Procedures 17 7 Load Connections 18 7 1 Load Cable Selection 18 7 2 Connecting Load Cables 19 8 Pre Operation Inspection 20 8 1 Checking Engine Oil 20 8 2 Checking Coolant 21...

Страница 5: ...tion Do not open the check door when the starter switch is in the AUTO or START position It will cause injury by rotating parts such as cooling fans and fan belt Always turn the starter switch to the...

Страница 6: ...s repair the leaking location before operating Always be sure to wipe up any spilled fuel or oil Allow the generator to cool before covering with the protective cover Never allow flame to come close t...

Страница 7: ...Securely fix the equipment with rope or similar item so that it cannot move when transporting by truck or other vehicle CAUTION PROPERTY DAMAGE Do not use the equipment for any improper applications I...

Страница 8: ...840 Warnig Fire Part no X505 007650 Caution Burn Part no X505 007830 Warnig caution Part no X505 010910 Warnig Injury Part no X505 007550 Bonnet grounding terminal Part no M704 001400 Spill containmen...

Страница 9: ...n mm 3 3 27 3 64 83 92 4 Continuous Rated Output hp 19 5 Rated Speed rpm 1800 Displacement cu in liters 91 5 1 499 Combustion System Indirect Injection Cooling Method Radiator Lubricating Method Force...

Страница 10: ...midity 85 or less Altitude 984 ft 300 m or less 3 Applications Power source for submerged pumps and similar civil engineering equipment Power source for lighting and similar equipment Power source for...

Страница 11: ...lternator Check Door Air Cleaner Coolant Sub Tank Engine Check Door External Fuel Inlet External Fuel Return Oil Drain Plug Coolant Drain Plug 3way Fuel Valve Radiator Shown with side plate removed Ac...

Страница 12: ...t Lamp 13 Engine Monitor Glow Lamp 14 Fuel Meter Throttle Switch 15 Oil Pressure Water Temperature Speed Selector Switch Voltage Regulator 16 Display Selector Switch Starter Switch 17 Available Output...

Страница 13: ...Containment for inspection procedures Refer to section 10 Inspection Maintenance 9 Flushing Liquid in Spill Containment for flushing procedures The generator is equipped with the following in order t...

Страница 14: ...ault occurs during operation and the engine automatically stops depending on the fault type except for SPILL CONTAINMENT If the generator automatically stops set the starter switch to STOP and restart...

Страница 15: ...sh out of the coolant sub tank Check the coolant sub tank coolant level after the generator cools and add coolant to the coolant sub tank if it is insufficient Refer to section 8 2 Checking Coolant If...

Страница 16: ...ction Maintenance 9 Flushing Liquid in Spill Containment Note Although the fluids that can leak internally consist of oil fuel and coolant the spill containment does not have a function that can separ...

Страница 17: ...uel Meter It shows the amount of fuel in the tank All lamps are lit when the amount reaches to the maximum level and FULL is lit decreases The lit lamp decreases as the amount of fuel in the tank reac...

Страница 18: ...R SWITCH selector to STOP to activate this function Do not leave the ACCESSORY switch at ON position This is causing battery from drain out 3 Breaker This switch is for transmitting electrical power t...

Страница 19: ...ternal tank fuel inlet return 2 If using an external fuel tank Connect hoses from the external fuel tank to the external fuel inlet and the external fuel return Change the lever of the 3way fuel valve...

Страница 20: ...ings CAUTION FIRE Do not carry flammable items such as fuel gas and paint or items that are highly combustible near the generator as the muffler exhaust gas and other parts become extremely hot Operat...

Страница 21: ...h locations 7 Load Connections 7 1 Load Cable Selection CAUTION PROPERTY DAMAGE Cable burnout could occur due to generated heat if the load current exceeds the allowable current of the cable The volta...

Страница 22: ...generator output setting receptacle connection position and load power source are all matching Use proper tools when connecting a load to tighten properly Failure to sufficiently tightened will result...

Страница 23: ...on remove the oil level gauge and wipe so that no oil remains and then re insert the dipstick fully Prior to starting the engine make sure to fill the engine oil through the oil filler until it reache...

Страница 24: ...Fill with coolant through the filler neck until the radiator is full Re attach and tighten the radiator cap Attach the radiator plate Note Use GM SPEC 6277M or equivalent Use a 50 50 mix of Long Life...

Страница 25: ...iquid in Spill Containment Check if there is a sufficient amount of fuel and add fuel if insufficient The fuel meter on the control panel will only display the fuel level for the internal fuel tank Be...

Страница 26: ...with a large amount of water Be sure to receive medical treatment especially if the fluid contacts the eyes CAUTION EXPLOSION Never use or recharge the battery if the fluid level is below the minimum...

Страница 27: ...load side that power will be turned on before operating the breaker Close all doors and lock them during operation Do not open the check door when the starter switch is in the AUTO or START position I...

Страница 28: ...f a door is opened suddenly and is closed a finger might be sandwiched 1 Manual Start Turn off the main breaker on the operation panel of this machine Set the ACCESSORY switch to OFF and use the safet...

Страница 29: ...this generator and request authorized distributor where the generator was purchased to repair the generator 2 Adjustment during Operation During load operation check the voltmeter and finely adjust v...

Страница 30: ...RT position the standby current may drain the battery 2 Auto Start The engine stops when the REMOTE START terminal opens Set the STARTER SWITCH selector to STOP position and close the fuel levers if t...

Страница 31: ...p High Water Temperature Activates due to high water temperature in the engine Default 239 F 115 2 Low Oil Pressure Activate due to low oil pressure in the engine Default 7 psi 0 49 100 kPa 3 Insuffic...

Страница 32: ...is generator will result in poor engine operation or stoppage Turn the 3way fuel valve lever to the A side in order to prevent fuel from flowing out from the external tank fuel inlet return Turn the l...

Страница 33: ...helmets safety shoes and gloves Always be sure to use lifting hooks when suspending the generator and raise it slowly at a completely vertical angle Perform periodic inspection and maintenance accordi...

Страница 34: ...Engine Each parts Clean Tightening Engine oil Check Add Engine oil Replace 1st time at 50 hrs Oil filter Replace 1st time at 50 hrs Coolant Check Add Coolant Replace Radiator Flush or 2years Exhaust c...

Страница 35: ...is attached open the oil drain valve and drain the engine oil After the oil has been drained close the oil drain valve and reinsert the oil drain plug with new packing a rubber seal is attached Add oi...

Страница 36: ...ent Cleaning Replacement First Time clean 50 hours Thereafter clean Every 100 hours Replace once in 6 times cleaning or Every 1 year Remove the air cleaner clips and cleaner cap Remove the element Cle...

Страница 37: ...al location Note When attaching the cup check that there is no foreign material adhering to the O ring After attaching open the fuel valve and be sure to always start the engine and check that there i...

Страница 38: ...kage 7 Coolant Replacement Replace Every 1000 hours or 2 years Set a container to catch spilled coolant Remove the radiator plate Remove the radiator cap Remove the coolant drain plug and packing Afte...

Страница 39: ...as purchased to replace the fan belt 9 Flushing Liquid in Spill Containment Check Daily Set a container to collect liquid from the flushing port of the drain valve on the front of this generator Remov...

Страница 40: ...four spill containment fixing bolts M12 4 pieces Note When removing the fuel hoses hold the union joint fixed using a spanner or similar tool Prepare a container to receive the fuel remaining in the...

Страница 41: ...accumulate and check that the spill containment has no internal leakage Remove the drain plug R1 to drain the water After the procedures have been completed apply sealant coating to the plug R1 or wr...

Страница 42: ...ator if it has been modified or any parts have been removed Position the generator on a level stable surface so that it cannot slide or move in any manner Before starting operation always be sure to t...

Страница 43: ...battery to the appropriate level and recharge approximately every month 2 Double Stacking Storage Procedures WARNING INJURY Always be sure to observe the following items when double stacking this gene...

Страница 44: ...eriorated 3 Battery terminal is OFF or loosen 4 Battery terminal is corroded 5 Starter switch or relay is defective 6 Starter motor is defective 7 ECU Engine Controller is defective 1 Check battery fl...

Страница 45: ...r 3 Ask our distributor to repair 4 Check Adjust fan belt 5 Check Add coolant 6 Clean radiator core Black smoke comes out from Muffler 1 Air filter element is clogged 2 Fuel injection nozzle is defect...

Страница 46: ...Over load 4 AVR protective device operation 1 Ask our distributor to repair 2 Change to a device with an available capacity 3 Decrease the loads to meet the rated output 4 Replace AVR fuse Cannot tur...

Страница 47: ...44 13 Generator Circuit Diagram...

Страница 48: ...45 14 Engine Electrical Circuit Diagram...

Страница 49: ......

Страница 50: ...2019...

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