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FULL

LOW

8.2 Checking Coolant/water

※

Also refer to

the User’s Manual

for Engine

:Injuries

Before performing any equipment check or maintenance, stop the engine, and remove the

engine key. A person performing the maintenance should always keep the key.

:Burns

Do not open the radiator cap while operating this equipment or immediately after stopping

the equipment, to avoid sustaining burns from hot vapor.

Do not touch the engine and muffler during operation and immediately after stopping the

equipment, for the temperature can reach extremely high.

Check the radiator and coolant reservoir tank for water and add water in case of shortage.

8.2.1 Checking Radiator / Adding water

①

Remove the radiator cap cover

②

Remove the radiator cap

③

Fill up the radiator up to the top

④

Install the cap back and tighten

⑤

Reinstall the radiator cap cover

8.2.2 Checking Coolant reservoir tank / Adding coolant

①

Check to see if the coolant level is between

MIN and MAX line

②

Fill up to the MAX line, if the coolant level is low

<Caution>

Use soft water, such as tap water

If the outside temperature is near freezing, use

Long Life Coolant (LLC)(30% mixture LLC is used,

when shipped from factory)

Use same type of coolant with identical mixture ratio for the reservoir tank

Mixture ratio of the coolant should be between 30 to 45%, depending on the outside

temperature

Danger

Caution

RADIATOR CAP

WATER INTAKE

Содержание DG1000MI

Страница 1: ...ng Fuel Engine oil and water leakage 8 6 Checking Battery 9 Operation 9 1 Initializing Preparation 9 2 200 400 Voltage Changeover 9 3 During Operation 9 4 Stopping Generator 9 5 Protection Features 9...

Страница 2: ...ughly reviewing and understanding the contents of this manual z Please attach this manual if the equipment will be sub leased z Please store this manual near the equipment for easy reference Following...

Страница 3: ...body Even though all the earth terminals of the loads have been grounded to the earth the earth grounding terminal and the outer bonnet canopy grounding terminal should be grounded to the earth There...

Страница 4: ...ler and exhaust can get extremely high Keep any inflammable items such as fuel gas paint etc away from the equipment Battery may emit some combustible gas so keep it away from fire and sparks Always o...

Страница 5: ...stable surface to keep the equipment from sliding When starting the engine turn off the connected equipment and set the circuit breaker to OFF position Do not move the equipment during operation When...

Страница 6: ...401 00361 2 Safety Instruction Part Number 19402 00188 3 Suffocation from exhaust fume Part Number 19402 00161 4 Electrical Shock Part Number 19402 00163 5 Injuries Part Number 19402 00167 6 Injuries...

Страница 7: ...of Cylinders bore x stroke mm 6 105 x 125 kW 73 1 91 2 Continuous rated output PS 99 4 124 Rated speed min 1 1500 1800 Displacement L 6 494 Combustion system Direct Fuel Injection with Turbo Charger...

Страница 8: ...home appliances 4 Parts 4 1 External view LIFTING LUG PANEL DOOR ROPING LUG BATTERY OIL FILTER EXTERNAL FUEL INTAKE EXTERNAL FUEL RETURN WATER SEPARATOR FUEL DRAIN PLUG COOLANT DRAIN PLUG INSPECTION...

Страница 9: ...Oil Pressure Gauge 3 Voltage Meter 13 Fuel Gauge 4 Amp Meter 14 Hour Meter 5 Frequency Meter 15 Emergency Stop Button 6 Earth Leakage Relay 16 Preheat Lamp 7 Panel Light Generating Lamp 17 Starter Swi...

Страница 10: ...e engine When the automatic shutoff is engaged next time check all parts of the corresponding alarm 5 1 1 Water Temperature Monitoring Lamp for temperature High Injuries Close all doors and place lock...

Страница 11: ...ring operation and immediately after stopping the equipment for the temperature can reach extremely high When checking engine oil or changing oil always stop the engine and wait until the engine cools...

Страница 12: ...will operate as long as the start switch is in RUN position regardless of whether the engine is operating or stopped 5 2 2 Water Temperature Gauge Water Temperature Gauge displays the temperature of e...

Страница 13: ...e check and confirm it showing 200V 400V at 50Hz and 220V 440V at 60Hz during operation 5 2 5 2 Amp Meter Amp Meter displays the electrical Phase current output from the generator 5 2 5 3 Frequency Me...

Страница 14: ...RUN position PREHEAT This position will allow generator to preheat the glow plug during startup in cold environment 5 2 7 2 Emergency Stop button This button is used to stop the engine in emergency K...

Страница 15: ...ange the preset value of the thermal relay 5 2 7 5 Earth Leakage Relay Unit Sensing the earth leakage current the unit relay send a signal To the 3 phase and the 1 phase breaker to trip off in order t...

Страница 16: ...justing it as per the following frequency under no load 5 3 Fuel Line Changeover Valve 3 way valve Burns Always stop the engine when performing any work on the fuel line Always wipe any drip of Diesel...

Страница 17: ...es from the external fuel tank to the external fuel intake and the external fuel return ports and set the lever for 3 way valve to B position You can now supply the fuel from the external fuel tank Fo...

Страница 18: ...g Equipment Always use a Lift Hook when lifting the equipment for transportation 6 1 2 Transportation When transporting this equipment make sure that the equipment is secured properly with ropes tied...

Страница 19: ...om a wall or any obstacles to allow workable space to access the control panel and opening of the panel door Caution This equipment must be operated on hard and flat surface Operating under any other...

Страница 20: ...and generator via the cables Expedient Expression the voltage drop of cables 3 Phase 3 Wire 1 Length m Voltage Drop V x x Current A x 3 58 Gauge mm2 1 Phase 2 Wire 1 Length m Voltage Drop V x x Curren...

Страница 21: ...proportionally as possible when using the maximum output power especially and connect them to each phase R S T respectively Be careful to limit the current under the rated current per the phase The 1...

Страница 22: ...100V 110V at 50Hz 60Hz only In the case of no use of 3 Phase output power refer to the Following drawing and chart Voltage 100V 110V only Unit kVA U1 U0 W1 W0 CON1 CON2 CON3 CON4 Sub Total Total 5 5 5...

Страница 23: ...such as electrical shock resulting from the trouble The specification of the earth leakage relay Rated Sensitive Current 30mA or below Grounding resistance 500 or below Sensitive time Within 0 1second...

Страница 24: ...Phase circuit breaker are positioned to OFF Following the procedure in 9 1 Initializing Preparation start an engine Turn Push up the 3 Phase circuit breaker lever and the 1 Phase circuit breaker lever...

Страница 25: ...steps In the case the earth leakage indicating lamp does not turn to ON simultaneously the cause is Over Loaded or Short Circuit Push the reset button or stop the engine Restore Push down the 3 Phase...

Страница 26: ...ATER always after stopping engine or replenishing fuel If the equipment is not leveled you cannot obtain accurate oil level Do not overfill the engine oil The excessive amount of engine oil may damage...

Страница 27: ...k for water and add water in case of shortage 8 2 1 Checking Radiator Adding water Remove the radiator cap cover Remove the radiator cap Fill up the radiator up to the top Install the cap back and tig...

Страница 28: ...ance stop the engine and remove the engine key A person performing the maintenance should always keep the key Close all doors and place locks during operating this equipment to avoid injuries by unint...

Страница 29: ...w this however for your diesel engine do not use the diesel fuel which has been contaminated with engine oil Besides causing engine damage such fuel can also affect emission control Before using any d...

Страница 30: ...specially with eyes flush with a lot of water and contact your physician immediately Fire Do not use the equipment or charge the battery in the case the battery fluid level is lower than the LOWER lev...

Страница 31: ...eft side Remove the clamp and cable from positive post from the battery on the left side Remove the left side battery from the seat Reinstall the new battery in the reverse order always install the ca...

Страница 32: ...e this equipment on flat surface and at least 1 meter away from any objects wall box etc Injuries Always place the equipment on a flat and stable surface to keep the equipment from sliding When starti...

Страница 33: ...der no load 50 or 60Hz almost will be obtained at the rated output load Adjust to the required voltage by adjusting Voltage regulator 50Hz Operation 200V 60Hz Operation 220V Turn the circuit breaker t...

Страница 34: ...re that the bus plate combination is correct 200V or 400V connections of cables to the output terminals are correct and the voltage of loads is correct to use Turn off the both 3 Phase and 1 Phase bre...

Страница 35: ...ondition the exhaust fume has no color or light bluish color Caution If finding out abnormality consult with the distributor or our engineering section in order to repair without using the machine 9 3...

Страница 36: ...engine idle cooling down for at least 3 minutes Turn the starter switch to STOP position 9 5 Protection Features This generator is equipped with automatic shutdown feature and display of the location...

Страница 37: ...in 8 10mm inner diameter as connecting hose The fuel level in the external fuel tank should be 0 to 3m higher than the bottom of the generator To avoid any leaks from the external fuel intake and an...

Страница 38: ...ment checks and maintenance based on following maintenance matrix Use the hour meter as a guide for the operating time Caution The authorized technicians should perform all maintenance work except for...

Страница 39: ...rom fuel tank Clean water separator and clean gauze filter in engine feed pump Clean Change filter in the magnet pump for air extraction in fuel line Replace Clean inside fuel tank Leak check fuel oil...

Страница 40: ...hours Drain the engine oil fully as described in 10 1 Loosen and remove the oil filter using an oil filter wrench Smear a little engine oil on the rubber gasket of the new oil filter Screw the new fi...

Страница 41: ...Part No 9142151321 To clean the air filter element If the element has dried contaminants it may be cleaned by blowing compressed air from the inside If the element has carbon or grease it should be r...

Страница 42: ...and remove the fuel filter using an oil filter wrench Drain all the water in the fuel filter Smear a little fuel on the rubber gasket of the new fuel filter Screw the new filter into place and tighten...

Страница 43: ...tly as gauze filter is clogged in shorter period when using the fuel from the fuel drum than other fuel source Put a tray under the lever in order to catch spilled fuel when loosing the lever Extract...

Страница 44: ...allation Eyebolt Part No Gauze filter included 10 8 Change filter in the magnet pump for automatic fuel extraction Turn the cover located at the bottom of pump counter clockwise and remove filter Rein...

Страница 45: ...all the water tighten the draining plug on both the engine and radiator Loosen the fastener that holds the reservoir tank and drain all the water Install the reservoir tank back and fill the coolant w...

Страница 46: ...from fire Wait until the engine cools down before performing any checks Always wipe any drip of Diesel fuel or oil Do not use this equipment when a leak is found Repair the equipment before use 11 1 S...

Страница 47: ...sliding And to be endurable for the total weight When lifting the equipment always use a lift hook Always place ties sleepers on the marked points in the lower generator firstly and then stack the upp...

Страница 48: ...ffler and exhaust can get extremely high Keep any inflammable items such as fuel gas paint etc away from the equipment When checking engine oil or changing oil always stop the engine and wait until th...

Страница 49: ...nnection 7 check lever 3 way valve 8 1 Check Change fuse 8 2 Check Change fuel cut solenoid Engine does not start Ambient temperature falls down below zero 1 Fuel is frozen 2 Water in fuel line is fro...

Страница 50: ...ve 1 Ask our distributor to repair 2 Ask our distributor to repair 3 Ask our distributor to repair 4 Ask our distributor to repair 5 Ask our distributor to repair Pointer hand does not goes up to the...

Страница 51: ...51 13 Generator Wiring Diagram...

Страница 52: ...52 14 Engine Wiring Diagram...

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