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User’s guide

 

 

 

HRK 65-125 

 

-

2

HS 

 

 
 

 

Contents 

 
 
 

 

Contents 

 

 

Introduction 

 

1       

Description of the machine 

 

2       

Technical data 

 

3       

Safety 

 

4       

Safety instructions 

 

4.1  Emergency stop 

 

4.2 Only use the emergency stop when: 

 

5       

Legend 

10 

 

5.1  Summary 

10 

 

5.2 Air/timer unit 

11 

 

5.3 Timerunit 

11 

 

5.4 Control units 

12 

 

6       

Installation 

13 

 

6.1 Assembly 

13 

 

6.2 Connecting air/timerunit 

13 

 

6.3 Connecting foot switch 

13 

 

6.4 Connecting compressed air 

13 

 

6.5 Connecting power 

13 

 

7       

Operation 

14 

 

7.1  Preparation 

14 

 

7.2 Switching on control units 

14 

 

7.3 Setting temperature 

14 

 

7.4 Trouble shooting 

14 

 

7.5 Setting cycle time 

15 

 

7.6 Foot switch 

15 

 

7.7 Setting air pressure 

15 

 

8       

Adjustment 

16 

 

8.1 Safety precautions 

16 

 

8.2 Lower heating element 

16 

 

8.3 Upper heating element and pressure bar 

17 

 

8.4 Lower filament height 

17 

 

8.5 Upper filament height 

18 

 

8.6 Stop  18 

 

9       

Maintenance 

19 

 

9.1 Safety precautions 

19 

 

9.2 Lubrication points 

19 

 

9.3 Profiles 

19 

 

9.4 Water separator 

19 

 
 

Содержание HRK 125

Страница 1: ...User s Guide English Plastic bending machine HRK 65 125...

Страница 2: ...stic bending machine HRK 65 125 2013 SHANNON BV All right reserved No part of this User s Guide may be photocopied altered or translated without prior written consent Information contained in this Use...

Страница 3: ...Connecting foot switch 13 6 4Connecting compressed air 13 6 5 Connecting power 13 7 Operation 14 7 1 Preparation 14 7 2 Switching on control units 14 7 3 Setting temperature 14 7 4 Trouble shooting 14...

Страница 4: ...ing and changing filament 20 10 1 Safety precautions 20 10 2 Tensioning 20 10 3 Changing the filament 21 11 Fuses 22 11 1 Safety precautions 22 11 2 Fuses control units 22 Annex 23 A Options 23 Access...

Страница 5: ...talling and using the machine We want to keep in contact and to know how you find the HRK 65 125 We are always willing to advice on the use of the machine and its accessories SHANNON BV Turfschipper 1...

Страница 6: ...be heated from two sides considerably reducing the production cycle time and making it possible to bend sheet up to 6 mm thick o The top frame is switched on independently of the control units and is...

Страница 7: ...r Operating pressure 6 bar Coupling Quick action coupling Mechanical Gradation of stop 0 500 mm dimensions LxWxH 860 x 750 x 380 mm 1470 x 850 x 275 mm weight 85 Kg 120 140 kg Lifetime filament 500 ho...

Страница 8: ...nutes before touching them Never touch the filaments or the reflectors when the machine is in operation Always wear close fitting clothing Be particularly careful of sleeves and always tie back long h...

Страница 9: ...l the pressure bars and heating elements in the top frame are firmly attached Only switch on those heating elements which are needed Never operate the machine if anyone is standing close behind or bes...

Страница 10: ...on remains pushed in Resetting of the emergency button comes to pass by turning the button to the right The machine is ready to use again 4 2 ONLY USE THE EMERGENCY STOP BUTTON WHEN o Risk of trapped...

Страница 11: ...User s guide HRK 65 125 10 HS Legend 5 1 SUMMARY The legend of the entire machine 5...

Страница 12: ...ached its value The timer will reset back to zero A Connection foot switch B On off switch C Emergency button D Timer unit 5 3 TIMER UNIT There are three numbers on the screen From E to G the number m...

Страница 13: ...5 5 4 CONTROL UNITS The control unit contains an electronic controller that can be used to set the temperature of the filament H On off switch I Temperature adjustment J Connection to filaments K Conn...

Страница 14: ...has one air tube Connect the tube to the corresponding number of the air timer unit at the backside 6 3 CONNECTING FOOT SWITCH Connect the plug of the foot switch on the corresponding socket a at the...

Страница 15: ...the desired control unit with switch H See 5 4 7 3 SETTING TEMPERATURE The temperature of the filament can be set using the temperature control 1 When turning on the on off switch the display will sh...

Страница 16: ...PRESSURE The pressure for the system is adjusted by the factory on the right value 6 bar Error message Meaning Solution E1 The wire is loose not connected Turn off the machine check the filament and...

Страница 17: ...e half turn 3 Loosen the socket head screw in the centre of the heating element one half turn use socket screw key no 3 4 Take the heating element with both hands close to the supporting prongs on the...

Страница 18: ...using the knurled nut These can be reached from the sides Make sure that the filament height is the same on both sides 2 Start up the machine again as in Section 7 8 5 UPPER FILAMENT HEIGHT Make sure...

Страница 19: ...turn 2 Slide the stop into the desires position 3 Hold the guide parallel to the front of the machine This stops the clamping blocks from binding 4 Tighten the handles Always ensure that the stop is p...

Страница 20: ...d by removing the solid core strips on the middle of the machine 9 3 PROFILES The heating elements work more effectively when they are clean Remove dirt and deposits from the heating elements regularl...

Страница 21: ...p frame are firmly attached 5 Allow the heating elements to cool for at least 10 minutes 10 2 TENSIONING 1 Turn the filament to the lowest position only bottom heating 2 Hold the end of the wire on th...

Страница 22: ...Tightening firmly by hand is sufficient 9 Slide the spring over the filament and slide the filament through to the expanding pin 10 Slide the filament with expanding pin through the white insulation s...

Страница 23: ...fore replacing a fuse always take the following safety precautions 1 Switch off the control units switch H 2 Remove the plug from the socket 11 2 FUSES CONTROL UNIT 1 Open the fuse holder L by pushing...

Страница 24: ...e length 500 650 1000 and 1250 mm Ridge widths 1 to 10 mm Number of ridge widths Single and double Special version On request Mould In which to allow the bent product to cool Adjustable to any desired...

Страница 25: ...reflectors with heating wire that is adjustable in height 2 upperreflectors pneumatic pressuresystem and stop all adjustable Easily extendable up to 8 regulating units with 4 under and 4 upperreflect...

Страница 26: ...warranty on all parts with the exception of the filaments and or heating elements This warranty is inclusive of parts call out charge and labour The maximum replacement time for the control units is...

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