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SAFETY INSTRUCTIONS

VACUUM LEAK DETECTOR   VL – H9

09.11.04 Your Partner for Leak Detection Technology               

Sicherungsgerätebau GmbH, Siegen

- P - 3 -

5.  Zu Kap. 6.7 „Montage der elektrischen Verbindungsleitung zwischen

Leckagesonde und Meldeeinheit VL-H9/ME-MV-LS“

(1)  (1) has been added to:

legal external capacity

640 nF

legal external Inductivity

3 mH

6.7.1 „Installation of the leakage probe“ has been added to this section

(1)  These comments, with regard to the risk-analysis are for a leakage probe without coating,

type FTL 10 maufactured by Endress und Hauser, and a controlling device Typ FTL 325 N.

(2)  In general the leakage probe is installed in the installation kit.

(3)  The leakage probe has be installed in accordance to the valid Standards and regulations

(e.g. IEC 79-14).

(4)  The temperature at the probe (liquid temperature) shall not exceed 85°C.

(5)  The ambient temperature of the liquid probe shell not exceed 60°C.

(6)  Use a suitable line entrance for connection the probe (see EN 60079 Kap. 10.3) 

(7)  To observe the system of protection IP 66/67, the cover of the probe’s housing and the line

connection has to be installed profesionally. Not used entrances shall be closed with
suitable (Ex-d)-approved plug.

6.  To section 8.1 “General Notes”

(3) to (5) has been added to this section:

(3)  To clean the leak detector VL-H9/Ex or the working unit VL-H9/A-..-Ex, use a moist cloth.

(4)  For exchange or repair-work take care that the venting-measures are given (Distance

between housing and flange plate >2.5 mm)

(5)  Connect only suitable equipment to the 3-way cocks in suction and measuring line

(categorie 1 for interstitial spaces of zone 0, categorie 2 for interstitial space of zone 1)

7.  To section 8.2 “Maintenance”

(5) to (7) have been added to this section:

(5)  The conditions in section 6.5.1 must be observed and complied with at all times.

(6)  As part of the annual function test, check the motor of the pump for running noises

(damaged bearings).

(7)  If the pump has to be changed or when working on the pumps exhaust line a pressure of

the suction- and measuring with 10 bar has to carried out for the parts inside the housing.

(8)  Additionally for the VL-H9 using a solenoid valve

– If the solenoid valve must be exchanged, take care that the leak detections system is
   unpressurerized and free of liquid.
– Pull never the solenoid from the body while the voltage is on.

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Содержание VL-H9

Страница 1: ...Underpressure leak detector VL H9 Z 65 22 110 Documentation VL H9 SICHERUNGSGER TEBAU GMBH Hofstra e 10 57076 Siegen Art No 601 602 Status 01 2005...

Страница 2: ...n of the Vacuum Leak Detector VL H9 1 Safety Instructions 4 pages 2 Technical Description of SGB 30 pages 3 Technical Data 1 page 4 Worksheet AB 820 500 Installation of Screwed Connections 2 pages 5 G...

Страница 3: ...d sections 3 and 4 have been rewritten and section 5 has been added 1 Chose a mounting place where the ventilation in the housing by convection between the flange plate be distant to the housing and t...

Страница 4: ...idered as having zone 1 conditions attach a warning sign if necessary B The exhaust ends in zone 1 e g remote fill chamber or collection space An explosion protection device1 must be provided at the e...

Страница 5: ...the line connection has to be installed profesionally Not used entrances shall be closed with suitable Ex d approved plug 6 To section 8 1 General Notes 3 to 5 has been added to this section 3 To cle...

Страница 6: ...documentation as follows For removal the following points must be observed in particular Make sure the unit is free of gas before and during removal see also section 4 above Seal any openings gas tig...

Страница 7: ...type VL H9 MV design with solenoid valve 11 4 3 Functional description of type VL H9 LS design with leakage probe 11 5 Design of the leak detector 11 6 Installation instructions 12 6 1 General instru...

Страница 8: ...the trip values of the pressure switch 27 8 3 3 1 Checking with interstitial space 27 8 3 3 2 Short duration test with intermediate receptacle 28 8 3 4 Checking of the pump suction head 29 8 3 5 Leak...

Страница 9: ...rms that the suitability of the interstitial space for connection of a leak detector VL H9 has been checked 3 1 2 Interstitial spaces double walled steel to 3 1 1 or equivalent design double walled pl...

Страница 10: ...iquids to be stored Inflammable liquids incompatible with water hazard classes AI AII AIII and B and explosive steam air mixtures corresponding to gas group IIA or IIB and to temperature code T1 to T3...

Страница 11: ...hereas for underground tanks a min density p 1kg dm has generally to be assumed 3 4 2 Flat bottom tanks Tanks to DIN 4119 with a suction line reaching to the deepest point of the interstitial space 3...

Страница 12: ...r by measuring the litres taking account of the tank geometry The alarm is ensured when the following conditions are complied with V1 Volume of the interstitial space at filling height h1 V0 Total vol...

Страница 13: ...letely installed in potentially explosive locations VL H9 Ex Ex Ex Network VL H9 Ex Application Leak detector type Leak detector for tanks to 3 1 and 3 4 1 3 4 4 consisting of operation unit installed...

Страница 14: ...utside potentially explosive locations VL H9 A Ex with VL H9 ZME Ex Ex Network VL H9 A Ex VL H9 A Ex VL H9 A Ex VL H9 ZME 5 5 5 5 Connection of another leak detector not explosion proof Application Le...

Страница 15: ...ector for tanks to 3 1 and 3 4 1 3 4 4 consisting of operation unit installed in potentially explosive locations signalling unit installed outside potentially explosive locations leakage probe VL H9 A...

Страница 16: ...ses to the trip value Alarm On an optical and acoustic alarm is activated 5 When the pressure drops to the trip value Alarm Stop the alarm is cancelled e g functional check 6 If leakage occurs and liq...

Страница 17: ...gives an optical and acoustic signal when a leak is detected 5 Design of the leak detector The leak detector VL H9 is available in various versions see paragraph 3 5 which are listed as follows VL H9...

Страница 18: ...f potentially explosive locations 2 The leak detector VL H9 Ex can be installed outdoors In this case it should be shielded from direct sunlight 3 In order to protect the leak detector from excessive...

Страница 19: ...mm ends with green colour rings 7 Connection lines must be installed with a continuous drop of a minimum of 4 If this is not possible a compression proof condensate trap must be provided for at each l...

Страница 20: ...tions has been installed on the building outside 3 The leak detector VL H9 Ex the central signalling unit VLH9 ZME and the signalling unit VL H9 ME are designed for an electrical supply of 230V 50Hz T...

Страница 21: ...e electrical connection line between operation unit and central signalling unit 1 Requirements of the line The line must be of the double insulated type Colour of the outer sheath grey other colours e...

Страница 22: ...entral signalling unit VL H9 ZME in order to obtain a central alarm and pump running indication 2 Such connection presupposes that the leak detector has a potential free contact that opens in the case...

Страница 23: ...sheath blue intrinsically safe circuit No of wires 2 the wires should be distinguishable Max specific resistance 25 Cross section 0 75 1 5 mm 2 The connection line between the leakage probe and the si...

Страница 24: ...cle e g 10 l gas bottle must be connected to the suction socket on the tank by means of a PVC hose with an internal diameter of 6 mm minimum By means of the vacuum generated leak detection liquid is p...

Страница 25: ...ha l ten un d Ins t a l lati o nsfi rma b en a ch ri ch ti g e n W art u ng D erL e ckanze i ge rmu einma l j hrl i c h vo mSac hku n di g en e i n e s Fa chbetr ieb e s od e rde s B e t re i b e rsa...

Страница 26: ...tisches Signal abstellen Sicherung F1 Sicherung F2 Au ensignal 2 5 A flink Pumpe 1 A flink KG KG KG Mains 230V 50Hz Ex Ex VL H9 A Ex DS DS DS ML ML AL AL SL SL FS DIN 6618 2 AH1 AH1 AH2 DS1 DS2 DS Det...

Страница 27: ...eeinheit PTB Nr xxxxxxxxxxxxxxxxxxxxx Alarm Bei Aufleuchten eines roten Leuchtmelders Alarm akustischen Alarm abstellen und Installationsfirma benachrichtigen Pumpe Der gelbe Leuchtmelder Pumpe leucht...

Страница 28: ...iebsdaten 230V 50 Hz 60W mit Arbeitsger t potentialfreier Kontak t Au ensignal 230V 5A 230V 2 5 A Netz Der gr ne Leuchtm elder Netz mu im mer leuchten Betrieb Der wei e Leuc htmelder B etrieb bereitsc...

Страница 29: ...PTB Nr xxxxxxxx xxxxxxxx Nennbetriebs daten 230V 50 Hz 60W mit Arbeits ger t potentialfreier Kontakt Au ensignal 230V 5A 230V 2 5 A Netz Der gr ne Leuchtmelder Netz mu imm er leuchten Betrieb Der wei...

Страница 30: ...liary pump is connected to the suction line socket on the tank Never connect it to the testing socket of the leak detector A pressure gauge is connected to the measuring line of the testing socket The...

Страница 31: ...cked for functional safety by an expert from a specialist company or by the tank user s expert 2 The extent of the annual check is described in paragraph 8 3 3 It should be ascertained whether the pro...

Страница 32: ...he leak detector Now the connecting lines are at atmospheric pressure and the condensate traps can be emptied Measuring line Suction line Shut off cock on the tank closed closed Position of the stop v...

Страница 33: ...tion of the pump In this way the trip values of the pressure switch as per table 1 can be checked In the case of the operation unit VL H9 A MV Ex the pump must switch off when the alarm point is reach...

Страница 34: ...sed the pressure drops again by means of the vacuum pump of the leak detector In this way the trip values of the pressure switch as per table 1 can be checked Make sure that the pressure changes slowl...

Страница 35: ...osition Measuring line Suction line Shut off cock on the tank closed closed Position of the stop valves on the tank when checking the pump head 8 3 5 Leak test mbar mbar 1000 1000 800 800 400 400 600...

Страница 36: ...H9 Ex are lead sealed Measuring line Suction line Shut off cock on the tank open sealed open sealed Position of the stop valves on the tank during operation The specialist must record the test results...

Страница 37: ...W Pump fuse F1 1 A quick acting or semi time delay External signal fuse F2 2 5 A max 3 A External signal fuse F2 ONLY VL H9 Ex 0 125 A quick acting Solenoid valve fuse F3 0 1 A semi time delay Extern...

Страница 38: ...ad of the basic body 3 Olive threaded fitting for plastic and metal pipes 1 Insert the reinforcing sleeve into the end of the pipe 2 Knock in the reinforcing sleeve 3 Push the union nut and the olive...

Страница 39: ...und 3 Wire clip clamp tightly using pliers and push onto the joint Screw clip push the clip over the joint and tighten it using a screwdriver care must be taken that the clip is a smooth tight fit 6 T...

Страница 40: ...oval of the Building Inspection Authorities dated April 17 1997 Approval no Z 65 22 110 Applicant Sicherungsger tebau GmbH Hofstr 10 D 57076 Siegen Subject of approval Leak detector forming part of a...

Страница 41: ...for underpressure systems They are also suitable for single wall DIN containers or single wall containers with general approval by the building inspection authorities which are operated with a leak pr...

Страница 42: ...se tanks are equipped with a suitable approved lining 1 3 This general approval confirms the functional safety of the subject of approval in the sense of paragraph 1 1 It does not signify that the com...

Страница 43: ...he manufacturer shall carry out in house inspection and testing In the course of such in house inspection and testing every leak detector or its components must be checked By means of such individual...

Страница 44: ...e to the liquids to be stored Liquids indicated in the positive list table 2 of DIN 6601 8 as being compatible with the materials as well as other liquids which can be compared to the aforementioned l...

Страница 45: ...ermissible tank operating pressure is applied The solenoid valve must be closed during the test The leakage probe of the leak detector unit shall be installed in the lowest position of the interstitia...

Страница 46: ...46 von 50 By SGB limited to T3...

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Страница 49: ...claration applies to items that are produced according to the documentation technical description and drawing s that are part of this declaration The following regulations were applied to evaluate the...

Страница 50: ...ur date of sale Our warranty will be effective only if the customer submits to us the functional report or test report on initial putting into service prepared by a recognised company specialised in w...

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