background image

Keep the kiln lid or door closed when the kiln is not in use.

19

DIAG (Diagnostics) / Check the
Amperage, Test the Relays, and the
AOP1 Outlet

Check Your Kiln’s Amperage (If Your Kiln Has an
Amp Sensor)

If you are wondering why your kiln is taking so long to

reach temperature, you can check the amperage that the
kiln is pulling. (To check the amperage, your kiln must be
equipped with an amperage sensor.)

Compare the amperage reading with the amps listed on

the kiln’s electrical data plate. (For most models, the data
plate, or label, is on the side of the kiln’s switch box.)

Note:

Low voltage or worn elements can cause a

low amperage reading. Before deciding that the el-
ements are worn out, also check the voltage.

Check the Amperage at IDLE or While Firing

1

From

[IDLE]

, press the

Up Arrow

repeatedly until

[DIAG]

appears. Press

Start/Stop

.

2

With the arrow keys, you can rotate between

[AMPS]

and

[TEST]

. Select

[AMPS]

and press

Start/Stop

. The amperage that the kiln is pulling

will appear.

If your kiln has more than one relay, the display will show

the amperage for the elements connected to each relay,
with these codes:

[AMP1] [AMP2] [AMP3]

.

Test the Heating Elements, Relays, and AOP1 Outlet

Use this option when testing thermocouples with a ciga-

rette lighter or other heat source.

Pointer:

Raising the thermocouple temperature

fast with a lighter or propane torch may cause an

[FE4]

error. This will not harm the controller,

though. See page 26.

1

From

[IDLE]

, press the

Up Arrow

repeatedly until

[DIAG]

appears. Press

Start/Stop

.

2

With the arrow keys, you can rotate between

[AMPS]

and

[TEST]

. Select

[TEST]

and press

Start/Stop

. Each relay will turn on for 2 minutes,

one relay at a time.

3

After testing the relays, kilns equipped with the

AOP1 outlet will display

[J3-3]

for two minutes to

test power to the AOP outlet.

Pointer:

The relays are tested for 2 minutes each,

followed by the AOP1 outlet. You can press the

Start/Stop

key during a 2-minute test to advance

to the next relay before the 2 minutes are over.

F/C / Select Between °F and °C
Temperature Display

The controller operates in your choice of Fahrenheit or

Celsius temperature. In °C display, a lighted dot appears in
the lower right. In °F, it disappears. To switch from °F to °C
or vice versa:

1

From

[IDLE]

, press the

Up Arrow

repeatedly until

[F/C]

appears.

2

Press

Start/Stop

. Use the arrow keys to select

[ F]

or

[ C.]

.

3

After selecting one of the above, press

Start/Stop

.

[IDLE]

will appear.

°F/°C Temperature Conversion Formulas

Below are formulas for converting temperture between

°F and °C. Converting a firing rate requires a different for-
mula than converting a temperature that you are firing to:

Firing to a Temperature

(i.e. “Fire to 1600°F.” 1600°F =  871°C)

(°C x 1.8) +32 = °F

(°F - 32) ÷ 1.8 = °C

Firing Rate or Temperature Change

(i.e. “Fire at 200°F per hour” or “Fire 200°F hotter.” 200°F =
111°C)

°C x 1.8 = °F

°F ÷ 1.8 = °C

LIM / Set a Maximum Temperature
for Your Kiln

Your kiln has a maximum temperature rating, which is

listed on its electrical data plate. In a classroom setting
where students use kilns, you may want to lower the maxi-
mum rating to the temperature of a particular clay or glass.
The

[LIM]

option allows you to do that.

Set the maximum temperature of the clay or glass in the

[LIM]

(temperature limit) option. When the kiln goes 1 de-

gree over that temperature, the kiln will shut off.

[OTL]

(Over Temperature Limit) will appear in the display.

The adjustment range is from 200°F / 93°C up to the tem-

perature rating listed on the safety data plate of your kiln.

1

From

[IDLE]

, press the

Up Arrow

key repeatedly

until

[LIM]

appears.

2

Press

Start/Stop

. Change the maximum tempera-

ture with the arrow keys.

3

Press

Start/Stop

to return to

[IDLE]

.

COST / View the Electrical Cost
of a Firing

Your Sentry Xpress controller can give you the electrical

cost of a firing. This will help you determine how much to
charge for the ware that you sell. It will also enable you to
experiment with saving electricity by adjusting your firing
schedules. For instance, how much extra electricity would
you use if you slowed the firing rate? How much does it cost
to add slow cooling to a ceramic glaze firing?

Before the controller can give you the cost of your fir-

ings, you will need to enter the wattage of your kiln in the

[KW]

option, page 23, and the cost of electricity in the

[CENT]

option, page 23.

Содержание Xpress 5.0

Страница 1: ...21 AOP1 For kilns with the optional AOP switch box electrical outlet p22 ELEC Check circuit board tem perature useful in hot weather p22 EXIT Press Start Stop to return to IDLE OPT3 Press Start Stop t...

Страница 2: ...if you hear a clicking noise during operation Mechanical relays click as they turn theheatingelementsonandoff Thisisnormal Itisalsonormalforthetemperaturetofluctuate up and down as the kiln heats up P...

Страница 3: ...or Glazes 17 General Options DELA Delay the Firing for Later 17 TC Choose Thermocouple Type 18 ALAR Temperature Alarm 18 Setting the Alarm From IDLE 18 Setting the Alarm During a Firing 18 DIAG Diagno...

Страница 4: ...s the controller will interpret a power interruption as a power failure and turn the kiln back on when you reconnect the power G Place the kiln on the stand recommended by the manufacturer When a kiln...

Страница 5: ...hermocouple Keep an extra thermocou ple on hand especially if you fire hotter than 2000 F 1093 C If you are using a separate portable controller you will need to install the thermocouple on the kiln S...

Страница 6: ...ower failed during a firing and the kiln tem perature was below 212 F 100 C when the power came back on PF 3 The power failed during a firing and the tempera ture dropped more than 72 F 40 C by the ti...

Страница 7: ...amp Hold Preventing an Overfire Even though a digital controller turns off the kiln auto matically you should monitor the kiln during firing This is to prevent a possible overfire 1 Remain nearby whil...

Страница 8: ...compare one firing to the next and alert you when something is wrong For example if the wit ness cone bends farther and farther with each consecutive firing this may indicate thermocouple temperature...

Страница 9: ...programmed into Cone Fire slow down during the last 216 F 120 C two hours to produce better density in the ware How to Interpret the Bending of a Pyrometric Cone The cones illustrated here are called...

Страница 10: ...me left in Hold To figure hold time for the next firing subtract time left in Hold from the total hold time entered Sentry Xpress 5 Cone Fire Ramp Hold 10 Do not leave your kiln unattended during oper...

Страница 11: ...y kiln is taking too long to fire 9 hours to cone 6 I want the kiln to fire in 4 hours Answer 9 hours is the firing time programmed into the Cone Fire mode at fast speed The easiest way to go faster i...

Страница 12: ...om your supplier The heating rate also varies depending on the thickness of the material Note Some brands of controllers fire to a temper ature in a given length of time If you would prefer to program...

Страница 13: ...is not in use 13 Ramp Hold Programming Instructions You have up to 20 segments available in Ramp Hold Zero outsegmentsthatyoudon tneed See step 9 below Lock Fan and Delay can each be turned on or off...

Страница 14: ...rature indefinitely until you press the Start Stop key Ceramics Watch the pyrometric witness cones through a peephole during hold Press the Start Stop key when the correct witness cone bends noting ho...

Страница 15: ...ng from the first seg ment that matches the current kiln temperature Chapter4 Customize Your Controller with Options In this chapter you will learn to G Activate slow cooling in Cone Fire G Check the...

Страница 16: ...s Then press Start Stop If you don t want to change the hold time after all leave the setting alone and press Start Stop Change the Target Temperature of the Current Segment 1 During a Cone Fire or Ra...

Страница 17: ...g feature It will appear as the COOL prompt during Cone Fire programming But first you have to turn on Slow Cooling in options If you don t turn on the option the Slow Cooling prompt will remain hidde...

Страница 18: ...the glass before the expected fusing or slumping temperature You can see the glass through a kiln window You can enter only one alarm temperature at a time However after the alarm beeps you can set t...

Страница 19: ...ay The controller operates in your choice of Fahrenheit or Celsius temperature In C display a lighted dot appears in the lower right In F it disappears To switch from F to C or vice versa 1 From IDLE...

Страница 20: ...Stop key IDLE will appear 4 From IDLE press the Up Arrow repeatedly un til TCOS appears 5 Press Start Stop O or a Thermocouple Off set will appear 6 Using the arrow keys enter the new offset Press Sta...

Страница 21: ...o such as when the lid is vented or a bead door is open when you load a bead rod CAUTION The High Temperature Deviation HTDE alarm shuts off the kiln to prevent an overfire On controllers with pre 18D...

Страница 22: ...tions 2 Whenyousee AOP1 press theStart Stopkey 3 Use the arrow keys to select one of the above op tions Then press Start Stop ELEC Electronics Temperature Check the Circuit Board Temperature High temp...

Страница 23: ...ou fire your kiln during off peak periods 1 From IDLE or while firing press the Up Arrow repeatedly until CENT appears Note With each Up Arrow key press you will see the next option When you see EXIT...

Страница 24: ...ess Start Stop to return to IDLE The software ver sion can be changed only at the factory CFG Configuration Code 1 From IDLE or while firing press the Up Arrow repeatedly until CFG appears Note With e...

Страница 25: ...H alarm for that particular segment LTDE Low Temperature Deviation I During a cooling down ramp or a hold the temperature is below the set point temperature by more than the de viation setting See Tem...

Страница 26: ...rogrammed temperature I During a cooling down segment the temperature is 100 F 56 C above thesegment s startingtemperature I A fast rate caused the controller to overshoot the target temperature I A r...

Страница 27: ...rts a firing after a power failure the display will show the following I PF 1 PF 2 or PF 3 I Total firing time before power failed I Temperature at the time of power failure I Current kiln temperature...

Страница 28: ...is too hot so the kiln shut off F C Change F C 19 Choose between operation in degrees F or degrees C Message Definition Page Reference F 1 or C 1 Target Temperature 13 This prompt which appears in Ram...

Страница 29: ...s a safety precaution If you had a S Type thermocouple and Reset selected K Type your kiln would overfire On the other hand if you had a K Type thermo couple S Type selected would underfire your kiln...

Страница 30: ...3 Rate 4 Temp 4 010 324 1022 153 1112 180 1549 108 1657 09 324 1022 153 1112 180 1580 108 1688 08 324 1022 153 1112 180 1620 108 1728 07 324 1022 153 1112 180 1681 108 1789 06 324 1022 153 1112 180 17...

Страница 31: ...2 Rate 3 Temp 3 Rate 4 Temp 4 010 180 550 85 600 100 843 60 903 09 180 550 85 600 100 860 60 920 08 180 550 85 600 100 882 60 942 07 180 550 85 600 100 916 60 976 06 180 550 85 600 100 938 60 998 05...

Страница 32: ...range 8 2212 2280 2320 Yellow 9 2235 2300 2336 White 10 2284 2345 2381 Pink Rate of temperature increase during last 90 120 minutes of firing Tables by courtesy of the Edward Orton Jr Ceramic Foundati...

Страница 33: ...an On Off User Program ______ Date_______________________________ Type of firing Firing results Recommendations for the next firing of this type RA1 1 Hd1 RA2 2 Hd2 RA3 3 Hd3 RA4 4 Hd4 RA5 5 Hd5 RA6 6...

Страница 34: ...e pyrometric cone placed on a kiln shelf beside the ware being fired O Overfire When a kiln fires hotter than intended Some kilns cannot overfire They don t get hot enough Overshoot The temperature ha...

Страница 35: ...te Start Stop F 1 Ready to enter a firing temperature Up Down Arrows 0200 Sample firing rate Start Stop HD 1 Ready to enter a hold time if any Up Down Arrows 00 00 Enter hold time 00 00 no hold time R...

Страница 36: ...Stop HOLD Ready to enter a hold time Up Down Arrows 00 20 Sample Enter hold hrs mins Start Stop COOL Ready to enter a cooling rate Up Down Arrows 0200 Sample cooling rate Start Stop LOCK Do you want...

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