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15 

SENS IQ Technical Manual 

 

Service hotline: 1.800.742.2326 
                           1.303.678.7500  

7. 

BATTERY CHECK BUTTON AND STATUS LED 

- Press BATT CHCK to activate the Battery Check feature (see 

Section 8.

4).  The status LED displays test progress and outcome.  Amber 

indicates the test is in progress.  Green indi-

cates the 

Battery Check 

passed successfully.  Red indicates the 

Battery Check test 

failed. 

 

The status LED is blank if 

a Battery Check test has not occurred, if the Battery Check feature is disabled, at start up after a previously passed test, 
after a field battery change, if a Battery Check test is terminated prematurely, or after pressing the ENTER/BACK key 
twice to clear the alarm LED.  

 

If the Battery Check is successful the BATTERY LED will also be Green.  If the Battery Check fails the DC    
SYSTEM LED and BATTERY LED will be Red.   

8. 

AC INPUT LED 

- Indicates AC input power status

.  

Green indicates correct AC input power is present, Amber 

indicates AC voltage is out of specification, Red indicates no AC power is present. 

9. 

CHARGER LED 

- Indicates charger status. Green indicates a normally operating charger, Amber indicates a 

Charger Over Temperature warning, Red indicates an Over Voltage Shutdown or Charger Failure alarm.  See LCD 
display for specific alarm indication while alarm is present. 

10. 

CHARGER DC BREAKER LED 

- Indicates DC breaker status

. Green indicates DC breaker is closed, Red indi-

cates DC breaker is open. 

11. 

DC VOLTS LED 

- Indicates DC output voltage status. Green indicates DC voltage is normal, meaning above Low 

DC Voltage alarm setting and below High DC Voltage alarm setting.  Amber indicates a Low DC Voltage or Bat-
tery End-of-Discharge alarm, Red indicates a High DC Voltage or Over Voltage Shutdown alarm. 

12. 

BATTERY LED 

- Indicates battery status.  Green indicates that battery passed a Battery Check, Amber indicates a 

Battery Over Temperature alarm, Red indicates a Battery Backwards or Battery Check Fail alarm.  

Blank indicates 

Battery Check test has not occurred, the Battery Check feature is disabled, or the battery type or cell count has changed.

 

8.3.1 

 Float Mode 

The FLOAT mode is used to maintain the battery in its fully charged state, and is the normal setting for all 
batteries and the preferred setting for most Valve Regulated Lead Acid (VRLA) batteries. With the charger 
in the FLOAT setting, the output voltage is maintained at the float voltage setting.

 

8.3 

Charge Mode Select  

The charging mode of the battery charger is controlled via the front panel CHARGE MODE SELECT button, as 
shown in 

FIG 4

. The charger may be operated in any one of three modes, FLOAT, EQUALIZE or AUTO.  

 

CAUTION: 

Always read and follow battery manufacturer’s recommendations 
regarding float and equalize charge settings.

 

 

8.3.1.1  Battery Eliminator Operation   

The charger is designed to operate in a stable fashion when driving DC loads either with or without a 
battery connected.  Chargers intended for use without a battery connected should be adjusted so that 
Float output voltage is set to the nominal rating of the charger and Equalize Mode, Temperature 
Compensation, Battery Check button and automatic Battery Check are disabled (see Section 8.

6

.2). 

8.3.2 

 Equalize Mode 

The EQUALIZE mode is used to ensure that all battery cells in a battery string are charged to the same level, 
and also used when faster charging of the batteries is desired, such as recovery after a power failure. The output 
voltage of the charger is typically 5%-10% higher in EQUALIZE mode than in FLOAT mode. 

 

8.3.2.1  Manual Equalize Mode 

Press the front panel CHARGE MODE SELECT button to engage manual EQUALIZE mode.  The Amber 
Equalize LED will illuminate.  With the charger in the EQUALIZE setting, the output voltage is maintained at 

8.2 Commission 

Batteries 

 (available with version 3.00 or later firmware)

 

Initially charge/commission zero charge batteries or when recommended by a battery manufacturer by scrolling to 
the COMMISSION CHRG menu on the front panel User Interface Display.  The user interface jumper must be in 
the unlock position to engage commissioning (see Section 8.7). Once commissioning has started, the jumper 
should be placed back in the lock position. See Section 8.6.2 to adjust commission charge settings.  
Commissioning is timed and uses configurable voltage and current settings. Commissioning is not available for 
VRLA batteries. During commissioning, High DC and Over Voltage Shutdown alarms occur at 102% of the 
commissioning charge voltage and temperature compensation is not active.  After commissioning completes, the 
charger will automatically revert to the settings configured for normal charging, including temperature 
compensation and high voltage alarms. 

Содержание Q012-012

Страница 1: ...nuary 16 2017 MADE IN U S A PATENTED U S 9 270 140 9 385 556 9 413 186 9 509 164 Installation or service questions Call SENS at 1 800 742 2326 303 678 7500 between 8 a m and 5 p m Mountain Time Monday...

Страница 2: ...Mode Select 15 8 3 1 Float Mode 15 8 3 1 1 Battery Eliminator Operation 15 8 3 2 Equalize Mode 15 8 3 2 1 Manual Equalize Mode 15 8 3 2 2 Demand Based Automatic Equalize Mode 16 8 3 2 2 1 Dynamic Dema...

Страница 3: ...e 9 Charger Adjustment Limits for Nickel Cadmium Batteries 22 Figure 10 Unlock Lock Jumper 23 Figure 11 Black Box Data Recorder 26 Table 7 Non temperature compensated factory charger output voltage an...

Страница 4: ...d those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of a battery Review cautionary markings on these products J Use of an attachment n...

Страница 5: ...t any battery disconnect device in the system if used is opened batteries disconnected from DC bus and that the DC output breaker in the charger is opened Connect the DC output wires to the load side...

Страница 6: ...ually as the battery is charged the charging current demand should taper to a value below the current limit set point of the charger and the charger should revert to constant voltage output L See Sect...

Страница 7: ...CommsGenius Modbus Standard Alarms See CommsGenius User Manual for more information Special option E R OSHPD labeled California Special Seismic Cert Pre Approval Rack mount 5 1 Lifting 5 MECHANICAL I...

Страница 8: ...diagram in FIG 1 This diagram reflects charger setup for a typical installation only For applications not covered in the diagram please consult your charger supplier See drawings at back of manual for...

Страница 9: ...designed to be permanently connected to an appropriately rated single phase grounded AC mains circuit Wiring used must be sized appropriately for the charger input current and must be selected to meet...

Страница 10: ...10 6 2 15 30 15 15 30 15 35 Q048 035 7 1 29 17 14 8 6 15 40 15 15 40 15 45 Q048 050 10 40 23 20 12 15 50 15 15 50 15 70 Q120 006 3 1 12 7 0 6 1 3 7 15 15 15 15 15 15 15 Q120 012 5 9 24 14 12 7 0 15 3...

Страница 11: ...ds Transient response in units with battery eliminator output filter is slower WARNING OBSERVE PROPER POLARITY WHEN CONNECTING THE BATTERY CIRCUIT TO THE CHARGER FAILURE TO DO SO COULD RESULT IN EXPLO...

Страница 12: ...on the upper right side of the charger for alarm wires see FIG 2 Wire gauge between 14 and 28AWG may be used for the alarm connection wires Alarm and data interface wiring must be kept at least 1 4 6...

Страница 13: ...ging current demand should taper to a value below the current limit set point of the charger and the charger should revert to constant voltage output regulating the DC bus at the float level Table 5 T...

Страница 14: ...Display will change as User Interface buttons are pressed to show different menus and config uration choices The output voltage display is accurate to within 1 The Output current display is accurate...

Страница 15: ...most Valve Regulated Lead Acid VRLA batteries With the charger in the FLOAT setting the output voltage is maintained at the float voltage setting 8 3 Charge Mode Select The charging mode of the batter...

Страница 16: ...ycles or excessive EQUALIZE settings This mode is preferable to the standard method due to overall better recharge performance 8 3 2 2 1 Dynamic Demand Based Automatic Equalize Mode factory default se...

Страница 17: ...5 2 to configure and activate Periodic EQUALIZE The Periodic Automatic EQUALIZE mode provides an automatic EQUALIZE cycle on a regular interval configured by the user When in EQUALIZE mode the charge...

Страница 18: ...ns Definitions COMMISSION CHRG available with version 3 00 or later firmware Commission Volts Adjust commissioning VpC setpoint Charger will deliver this voltage upon enter ing commissioning charge cy...

Страница 19: ...C for NiCd May not be higher than equalize set ting Must be higher than Batt on disch alarm and V min allowed DC bus by at least 2 nominal battery voltage Equalize V setting Adjust output voltage EQUA...

Страница 20: ...C for minimum voltage allowed during Battery Check test Adjustable from 1 80 2 06 VpC for flooded lead acid and VRLA batteries 1 125 1 287 VpC for NiCd Must be lower than Float V setting by at least 2...

Страница 21: ...er must be removed or installed only when this screen is displayed see Section 10 Start EEPROM Test available with version 3 00 or later firmware Scan all EEPROM pages to perform a CRC check for data...

Страница 22: ...Service Hotline 1 800 742 2326 1 303 678 7500 8 6 3 Adjustment Limits Voltage Setting Interlocks Figure 8 Charger Adjustment Limits for Flooded and VRLA Batteries Figure 9 Charger Adjustment Limits f...

Страница 23: ...rt Mode allows full access to configurable charger parameters from the User Interface except the Over Voltage Shutdown alarm setpoint battery type battery number of cells commissioning and audible ala...

Страница 24: ...tandard Alarm Relay Printed Circuit Board offers five alarm discrete Form C contacts The Extended Alarm Relay Printed Circuit Board offers seven discrete Form C contacts plus a pilot relay The form C...

Страница 25: ...er the Battery Check test passed or failed meaning whether or not the battery supported the load see Section 8 4 A failure activates red BATT CHCK LED DC SYSTEM ALARM LED and red BATTERY LED Summary r...

Страница 26: ...Recorder Chargers equipped with the Black Box Data Recorder come with a memory card located on the Control Printed Circuit Board see FIG 11 The Black Box Data Recorder keeps permanent record of DC vo...

Страница 27: ...2 11 TYPICAL SETTINGS Factory settings for float and equalize voltages and alarm settings for the most common battery configurations are shown for reference in Tables 7 8 and 9 See the test data shee...

Страница 28: ...ion cooling vents are not blocked or clogged C Every 10 years If the charger is typically operated at ambient temperatures above 30 C 86 F replace the filter capacitors Regardless of ambient temperatu...

Страница 29: ...WER SEMICONDUCTORS DISCONNECT TRANSFORMER SECONDARY BREAKER STILL TRIPS SEMICONDUCTORS OPERATING PROPERLY REPLACE SEMICONDUCTORS BREAKER STILL TRIPS BREAKER STILL TRIPS CONTACT CUSTOMER SERVICE END EN...

Страница 30: ...ERENT CHARGER CLOSE AC INPUT BREAKER ALARM STILL PRESENT END N Y N Y Y N AC INPUT BREAKER CLOSED ALARM STILL PRESENT END Y END N N Y Y CONTACT CUSTOMER SERVICE ALL CONNECTORS FIRMLY SEATED FIX CONNECT...

Страница 31: ...BREAKER OPEN CLOSE OUTPUT BREAKER ALARM STILL PRESENT END START Y N N Y REPLACE CONTROL BOARD N ALARM STILL PRESENT CONTACT CUSTOMER SERVICE END Y END CHECK POWER SEMICONDUCTORS SEMICONDUCTORS OPERATI...

Страница 32: ...BATTERY VOLTAGE CHECK SEMICONDUCTORS AND OUTPUT CAPS BREAKER STILL TRIPS SEMICONDUCTORS AND OUTPUT CAPS OPERATING PROPERLY REPLACE SEMICONDUCTORS OUTPUT CAPS BREAKER STILL TRIPS START N N Y Y N N Y Y...

Страница 33: ...STILL PRESENT CONTACT CUSTOMER SERVICE HIGH DC ALARM THRESHOLD SET CORRECTLY ALARM STILL PRESENT DID ALARM COME BACK N LOAD BATTERY TO BLEED OFF SURFACE CHARGE CLOSE DC OUTPUT BREAKER N N ALARM STILL...

Страница 34: ...BREAKER Y FLOAT AND EQUALIZE SET CORRECTLY N AC INPUT VOLTS AND FREQ CORRECT ADJUST FLOAT AND EQUALIZE VOLTAGES N CORRECT INPUT SOURCE PROBLEM CHARGER IN CURRENT LIMIT ALARM STILL PRESENT END Y DETERM...

Страница 35: ...R SEMICONDUCTORS REPLACE CONTROL BOARD DC OUTPUT ON CHARGER SIDE OF OUTPUT BREAKER CORRECT SEMICONDUCTORS OPERATING PROPERLY REPLACE SEMICONDUCTORS CONTACT CUSTOMER SERVICE END N Y N N Y Y N Y N END S...

Страница 36: ...SENT END START Y N Y N GROUND FAULT DUE TO BLOCKING DIODE SEE COMMSGENIUS USER MANU AL LOWER OR DISABLE GROUND FAULT SENSITIVITY N CONTACT CUSTOMER SERVICE END Y CHARGER BLOCK ING DIODE AND POSITIVE G...

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Страница 38: ...ROHV DUH SURYLGHG IRU ZDOO PRXQWLQJ ZLWK LQ GLDPHWHU KDUGZDUH UHDNHU VL H DQG UDWLQJV YDU GHSHQGLQJ RQ FKDUJHU PRGHO 5 02817 5 9 6 216 1 5 9 6 5 37 21 7 33529 6HH VKHHW 7 1 250 7 21 217 1 1 7 6 5 1 6...

Страница 39: ...6725 1 5 6 67 06 1 5 352 8 7 21 1 3 57 25 6 2 7 287 7 5 77 1 3 50 66 21 2 6725 1 5 6 67 06 6 352 7 35235 7 5 1 21 17 81 66 27 5 6 63 0 16 216 5 1 1 6 8 7 72 5 1 6 1 6 7 2 3 0 7 5 3 0 2 127 6 5 1 7 5...

Страница 40: ...725 1 5 6 67 06 1 5 352 8 7 21 1 3 57 25 6 2 7 287 7 5 77 1 3 50 66 21 2 6725 1 5 6 67 06 6 352 7 35235 7 5 1 21 17 81 66 27 5 6 63 0 16 216 5 1 1 6 8 7 72 5 1 6 1 6 7 2 3 0 7 5 3 0 2 127 6 5 1 7 5 1...

Страница 41: ...PLQDOV Q DGGLWLRQ WR SK VLFDO OLPLWDWLRQV FRQGXFWRUV PXVW EH HOHFWULFDOO DGHTXDWH SHU DOO DSSOLFDEOH HOHFWULFDO VDIHW UHJXODWLRQV 27 803 56 167 7 6 0 2 7 21 6 67 2 1 5 56 0 1 3 1 1 21 5 5 02 180 5 7 1...

Страница 42: ...S Rule or a non ABS Rule the Client has full responsibility for continued compliance with the standard Product Name Battery Charger Model Name s EnerGenius IQ Presented to STORED ENERGY SYSTEMS LLC 18...

Страница 43: ...E C62 41 C37 90a International Standards CSA 22 2 No 107 2 EN 60335 1 EN 60335 2 29 EN 61000 6 4 EN 55022 Class A IEC 61000 6 2 4 2 to 4 6 4 11 Government Authority EUMED Others Model Certificate Mode...

Страница 44: ...your charger we may replace it with a new or refurbished one of the same or similar design The repair or replacement will be warranted for the remainder of the original five year warranty period If w...

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