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Troubleshooting

Clearing a Stage 1 Cutting Chamber Jam

Tools and PPE Required:

Cut resistant gloves

Long pliers

5/32” Allen wrench

If Stage 1 experiences a jam, the unit automatically reverses up to five times to clear the jam. If the jam

is not automatically cleared, the unit goes into a timed shutdown mode illuminating solid both the

RESET

button and the

STOP

button.

•

If the unit is ready to run, the RESET button light extinguishes. Go to step 2.

•

If the unit is still jammed, the RESET button remains illuminated solid and the media may have

to be removed manually. Go to step 3.

•

If the RESET button flashes, see

Clearing a Stage 2 Cutting Chamber Jam

, next section.

To restart the unit, press the

START

button on the vacuum fan system, and then press the

RESET

button

on the disintegrator control panel.

Caution:

Always de-energize the unit using proper lockout-tagout (LOTO) procedures when cleaning,

lubricating, or performing any other maintenance, troubleshooting, or repair.

Warning:

NEVER reach into the cutting chamber with bare hands.

Caution:

Always wear proper PPE, including cut resistant gloves, when accessing the cutting chambers.

To release the jam, de-energize the unit using proper lockout-tagout (LOTO) procedure, then unbolt and

remove the top cover to gain access to the Stage 1 chamber (see Figure 7 and Figure 8, page 17, in the

Cleaning

section). SEM recommends using long pliers to remove the drive and/or remaining particles.

Bolt the top cover back into place.

Follow the startup procedures to restart the unit,

Startup and Operation

, page 10.

Clearing a Stage 2 Cutting Chamber Jam

If the

RESET

light is blinking, this indicates that there is a jam in Stage 2 of the cutting chamber. Use the

following instructions to access the Stage 2 cutting chamber to clear a jam or for maintenance.

Accessing the Stage 2 Cutting Chamber for Clearing a Jam

Caution:

Always de-energize the unit using proper lockout-tagout (LOTO) procedures when cleaning,

lubricating, or performing any other maintenance, troubleshooting, or repair.

Warning:

NEVER reach into the cutting chamber with bare hands.

Caution:

Always wear proper PPE, including cut resistant gloves, when accessing the cutting chambers.

Содержание SSD2-HS

Страница 1: ...nce Manual SEM SSD2 HS MAN 030 Rev 0 Created 2 18 22 For service parts and customer support contact us SECURITY ENGINEERED MACHINERY 5 Walkup Drive Westborough MA 01581 service semshred com 1 508 366...

Страница 2: ...508 366 1488 www semshred com 2...

Страница 3: ...in this collateral SEM does not warrant that the equipment will work properly in all environments and applications and makes no warranty or representation either implied or expressed with respect to...

Страница 4: ...ose proximity to this equipment wearing loose clothing neckties dangling jewelry or long hair which may become entangled in the cutting chamber 4 Maintenance or repair of this equipment should be perf...

Страница 5: ...nd Feed Rates 13 Changing the Waste Collection Bag 14 Shutdown Procedure 16 Maintenance 17 Cleaning 17 Lubrication 18 Changing the HEPA Filter 19 Removing or Changing the Screen 20 Accessing the Stage...

Страница 6: ...8 366 1488 www semshred com 6 Accessing the Stage 2 Cutting Chamber for Clearing a Jam 41 Clearing a Stage 2 Jam 45 Air System Fault 46 Current Relay 47 System Illustrations Features and Spare Parts 4...

Страница 7: ...and Weight When fully assembled the SSD2 HS is approximately 49 124 46 cm tall by 53 134 62 cm wide and 34 86 36 cm deep with a 67 170 18 cm tall by 26 66 04 cm wide and 48 121 92 cm deep vacuum fan...

Страница 8: ...k Note Lift the Model SSD2 HS from the front with the forks 30 apart or use the fork pockets beneath the unit if ordered Most of the weight is on the right side of the Model SSD2 HS Casters The Model...

Страница 9: ...FLA Apparent Power Line to Line Recommended Disconnect 208 60 36 8 FLA 13 3 kVA 50 Amp 230 60 34 5 FLA 13 7 kVA 50 Amp 460 60 26 4 FLA 21 0 kVA 30 Amp 380 50 18 4 FLA 12 1 kVA 30 Amp 400 415 50 18 4 F...

Страница 10: ...oubleshooting page 41 New Operators It is recommended to give new operators approximately two hours for a break in period beginning with a slow feed rate to familiarize themselves with the unit Pre St...

Страница 11: ...s a jam in Stage 2 of the cutting chamber o NOTE The reset button must be extinguished in order for any other button to work on the unit AIR SYSTEM FAULT Indicates the bag inside the vacuum fan system...

Страница 12: ...l panel by turning the key until the button pops out 2 Once you disengage the E STOP press the CONTROL POWER ON button on the side of the unit The ON light on the CONTROL POWER buttons and the STOP bu...

Страница 13: ...than 3 8 thick and contain one PCB Any SSD that is 3 8 or thicker is considered an enterprise drive and must be disassembled prior to destruction Acceptable Materials and Feed Rates Name Photo Descrip...

Страница 14: ...eded Caution Always wear proper PPE including cut resistant gloves safety eyewear and a face mask when changing the waste collection bag When the collection bag is full the AIR SYSTEM FAULT light and...

Страница 15: ...e 4 fits inside the drum to support the waste bag 4 Insert the plastic waste bag inside the drum Open and spread out the bag to the drum corners and edges Be sure to fully open bag so that it is flush...

Страница 16: ...oximately five minutes The Stage 1 chamber stops immediately The STOP button illuminates and the START button extinguishes Stage 2 and the vacuum fan system continue running 3 Wait an additional 30 se...

Страница 17: ...ning solution and rags 5 32 Allen wrench Pliers Flat head screwdriver Vacuum cleaner Frequency Every eight hours of operation 1 Using the Allen wrench remove four bolts Figure 7 and remove the feed ch...

Страница 18: ...unit regularly Tools and PPE Required Cut resistant gloves safety eyewear and a face mask Grease gun with standard fitting and a flexible tube nozzle Non flammable mineral oil in a spray container Sta...

Страница 19: ...tem Figure 10 2 Unlatch the filter band clamp Figure 11 3 Carefully pull down the filter assembly until it comes off the support lip Figure 12 4 Remove and set aside the filter band and filter endcap...

Страница 20: ...To remove or inspect the screen you need to access the Stage 2 cutting chamber The screen will be exposed under the cutting chamber drawer Follow the instructions in the next section to access the Sta...

Страница 21: ...32 and 3 16 Allen wrenches 1 De energize the unit using proper lockout tag out LOTO procedures 2 Open the Stage 2 cutting chamber access door front door See Figure 13 Figure 13 Inside Stage 2 cutting...

Страница 22: ...ront and two in the back Figure 15 Four latches to unlatch 5 Pull down the mid hopper adapter if it doesn t drop after you release all four latches Figure 16 Location of mid hopper adapter 6 Pull cutt...

Страница 23: ...are in the front and two in the back 2 Using the 1 2 deep socket with extension remove six 5 16 nuts and their lock washers from the screen Figure 20 3 Lower the screen carefully to prevent spilling a...

Страница 24: ...Accessing the Stage 2 Cutting Chamber Before Tensioning the Belts Caution Always de energize the unit using proper lockout tagout LOTO procedures when cleaning lubricating or performing any other mai...

Страница 25: ...ainted side bolts that hold the cutting chamber drawer in place See Figure 22 NOTE Never operate the unit without these bolts in place Figure 22 Two painted side bolts to remove 4 Unlatch the four lat...

Страница 26: ...it doesn t drop after you release all four latches Figure 24 Location of mid hopper adapter 6 Pull cutting chamber drawer all the way out Figure 25 7 Using a 7 16 socket wrench remove the four bolts...

Страница 27: ...moving the Belt Guard 1 Remove the four bolts in the corners of the rear left panel and remove the panel 2 Remove the two bolts at the rear of the yellow belt guard Figure 27 one bolt on the front of...

Страница 28: ...ollows The proper deflection for this unit is 0 2184 7 32 just short of 1 4 Figure 29 For new belts the tension should be 6 4 lb For adjusting the tension it should be 4 4 to 5 7 lb Figure 30 This is...

Страница 29: ...ise to tighten counterclockwise to loosen 4 Adjust and check the tension until the proper tension is achieved 5 Tighten motor mounting bolts 6 Inspect the whole length of both belts for any damage 7 R...

Страница 30: ...or worn Knives must be sharpened as a complete set 2 bed knives 3 rotor knives Contact SEM customer service for details or for replacement knives Tools and PPE Required Cut resistant gloves 7 16 and...

Страница 31: ...the Stage 2 cutting chamber The screen will be exposed under the cutting chamber drawer Follow the instructions in the next section to access the Stage 2 cutting chamber Accessing the Stage 2 Cutting...

Страница 32: ...painted side bolts that hold the cutting chamber drawer in place See Figure 36 NOTE Never operate the unit without these bolts in place Figure 36 Two painted side bolts to remove 4 Unlatch the four l...

Страница 33: ...it doesn t drop after you release all four latches Figure 35 Location of mid hopper adapter 6 Pull cutting chamber drawer all the way out Figure 38 7 Using a 7 16 socket wrench remove the four bolts...

Страница 34: ...g the 1 2 deep socket with extension remove six 5 16 nuts and their lock washers from the screen Figure 41 3 Lower the screen carefully to prevent spilling any remaining material 4 Inspect the screen...

Страница 35: ...ming any other maintenance troubleshooting or repair Caution Always wear proper PPE including cut resistant gloves when accessing or handling knives Tools and PPE Required Cut resistant gloves 1 2 wre...

Страница 36: ...Bolts on one rotor knife CAUTION Knives are sharp 3 Remove the bolts from the bed knives Figure 44 Replace one knife at a time 4 Wipe bed knife clean and place atop bed knife seat and blades facing r...

Страница 37: ...ng or repair Caution Always wear proper PPE including cut resistant gloves when accessing or handling knives Tools and PPE Required Cut resistant gloves 7 16 1 2 wrench or socket 5 16 Allen wrench Tor...

Страница 38: ...Rotor knife bolt 3 Set the clearance between the longest rotor knifes and two front and rear bed knives to 0 005 using a feeler gauge Figure 49 and the front and rear adjustment bolts Figure 50 shows...

Страница 39: ...There should be very little resistance just a noise If the rotor stops there is too little clearance The knocking typically occurs only on the longest of the three rotor knives Occasionally it will o...

Страница 40: ...front and rear deflectors as shown with eight 5 16 18 x 1 1 4 hex bolts and 5 16 lock washers See also Figure 42 page 35 for the bolt locations Figure 52 Front deflector Figure 53 Rear deflector 9 Do...

Страница 41: ...rning NEVER reach into the cutting chamber with bare hands Caution Always wear proper PPE including cut resistant gloves when accessing the cutting chambers 3 To release the jam de energize the unit u...

Страница 42: ...t LOTO procedures 2 Open the Stage 2 cutting chamber access door front door See Figure 54 Figure 54 Inside Stage 2 cutting chamber access door 3 Using a socket wrench remove the two painted side bolts...

Страница 43: ...after you release all four latches Figure 57 Location of mid hopper adapter 6 Pull cutting chamber drawer all the way out Figure 58 If you can see the jammed material remove it using needle nose plie...

Страница 44: ...508 366 1488 www semshred com 44 Figure 58 Pull handle Figure 59 Removing bolts securing the hopper Handle Remove these bolts Belt side view...

Страница 45: ...e cutting chambers Tools and PPE Required Cut resistant gloves 7 16 and 3 4 wrenches or sockets Test to ensure the jam is cleared as follows 1 Ensure that the rotor can make a full 360 rotation If it...

Страница 46: ...with the other side latch f After you secure the back latches repeat the process on the front latches 6 Replace the two painted bolts in the sides of the cutting chamber drawer See Figure 55 page 42...

Страница 47: ...Waste Collection Bag page 14 to change the bag If the Air System Fault indicator illuminated due to some other reason contact SEM for assistance Current Relay About the Current Relay This unit is des...

Страница 48: ...relay showing I Value knob 3 Test the unit by running a drive through it Important Note If the unit does not automatically reverse after three adjustments check the incoming power and voltage drop Thi...

Страница 49: ...f SSD2 HS disintegrator cabinet Control panel Top cover Flex vacuum hose Standard infeed drop chute Current relay hour meter Cutting chamber front guard door Electrical panel front guard panel Electri...

Страница 50: ...2 HS disintegrator cabinet Figure 66 SSD2 HS disintegrator and vacuum fan system Figure 67 Vacuum fan system Control power button Hour Meter Flex vacuum hose inlet Filter door Drum foot pedal bar Hose...

Страница 51: ...gure 69 Left rear SSD2 HS disintegrator cabinet cover removed Drawer handle Stage 1 cutting chamber Belt guard Drawer securing bolt Bed knife adjustment bolts Drawer securing bolt Hopper Hopper seal S...

Страница 52: ...rator cabinet covers removed Figure 71 SSD2 HS disintegrator electrical panel Secondary fuse Primary fuses Current transformer Power cord Contactors 24V DC power supply Overloads PLC Power cord Stage...

Страница 53: ...or questions please contact SEM Customer Care Table 1 Spare and replacement parts Item Description Part Number 1 Set of Knives 3 Rotor 2 Bed for SSD2 HS 391SSD2HSK 3 XL 2 2mm Screen for SSD2 HS SSD2H...

Страница 54: ...5 Walkup Drive Westborough MA 01581 service semshred com 1 508 366 1488 www semshred com Follow us on social media Facebook https www facebook com semshred Twitter https twitter com semsecure LinkedIn...

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