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4.4.    

INSTALL  V-BELT

4.4.1. 

  

Band saw uses a step-pulley 

drive system to provide a selection of blade speeds.

4.4.2. 

  

Place V-belt on drive and motor pulleys with V-belt in desired location on pulleys. See Blade Speed Chart. (fig.5)

 

8

  

DO NOT

 over tighten V-belt. Excessive tension    

 

  on V-belt will reduce life of belt. Belt is properly    

 

  tensioned when light pressure applied between    

 

  pulleys produces about 1/2” deflection.

4.4.3.   

Tension V-belt by pushing motor mount plate and   

 

 

tightening socket head bolt (fig.7).

4.4.4.   

Close pulley cover and secure with knob.

4.5.    

WIRE MOTOR FIG 6

4.5.1. 

  

Remove pan head screw and cover from motor junction box.

4.5.2.   

Pass motor cable through cable gland and secure cable with screw on  

 strain relief.

4.5.3. 

  

Wire motor cable to motor with screws provided. Be sure to earth  

 

 

motor with green earthing wire in motor cable.

4.5.4. 

  

Replace junction box cover and secure with pan head screw.

4.6.    

ATTACH WORK STOP ASSEMBLY (FIG.8)

4.6.1. 

  

Thread work stop rod into bed.

4.6.2. 

  

Slide work stop assembly onto work stop rod and secure with knob.

4.6.3.   

Adjust the support arm so as to be level with the vice for supporting flat  

 sections. 

4.6.4. 

To support tube sections, move the arm radially and use the thimble to  

 

support the inside of the tube.

5.  INSTALLATION

NOTE:

  Before band saw is installed, a suitable location should be chosen. Band saw weighs approximately 279 Kg.

5.6.1.   

Band saw needs to be set on a flat level surface.

5.6.2. 

  

Make sure there is ample room for the workpiece.

5.6.3. 

  

Good lighting and correct power supply are also required for a proper  

 

work area.

5.1.    

POWER  SOURCE

5.1.1. 

  

Use only 3-wire extension cables having 3-prong grounding type plugs  

 

and 3-pole receptacles which accept the tool plug.

5.1.2.   

If the extension cable is worn, cut, or damaged in any way, replace it   

 

 immediately.

6.  OPERATION

6.1.    

PRE USE CHECKS

6.1.1.   

The 9 x 16”, 4-speed horizontal band saw blade speeds range from    

 

 

82 to 235 FPM. Vice jaws can turn 0-45° for making angle cuts.  

 

 

 

Movable jaw has rapid approach and withdraw capability.

 

‰

  

WARNING!

 Whenever adjusting or replacing any parts on the band saw  

  turn switch to off and remove plug from power source.

6.1.2.   

Make sure the stops are positioned and that the automatic shut-off is operating.

6.1.3. 

  

Check that the gear box has the proper amount of lubricant.

6.1.4. 

  

Make sure the blade guides are positioned correctly.

6.1.5.   

Use the appropriate blade for the workpiece that is being cut.

6.1.6.   

Use a sharp blade. Replace dull blades or blades which are missing teeth.

6.1.7. 

  

Make sure the blade is tensioned properly and going in the right direction.

6.1.8.   

Use the proper blade speed for the work.

6.1.9. 

  

For optimum performance, 

DO NOT

 stall the motor or reduce the speed. Use the proper feed pressure.

6.1.10. 

Make sure enough coolant is available to keep coolant pump submersed.

6.1.11. 

Secure the workpiece in a stable position.

6.1.12. 

Check that all guards are attached. After turning the switch on, let the blade come to full speed. Then lower the blade onto the    

 

workpiece slowly.

6.1.13. 

Keep hands away from the blade and all moving parts.

   fig.6

   fig.7

   fig.8

Original Language Version

© Jack Sealey Limited

S

M353CE.V3  Issue 1 23/01/20

   fig.5

Содержание SM353CE.V3

Страница 1: ...o the neutral terminal N Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight Sealey recommend that repairs are carried out by a qualified electrician 1 2 GENERAL SAFETY 9 Familiarise yourself with the application and limitations of the saw as well as the specific potential hazards 9 Ensure that all Health and Safety local authority and general work...

Страница 2: ...d Ø152mm Capacity 45 Square Rectangular H x W 228 x 152mm Blade Size 3035 x 27 x 0 9mm Blade Speeds 21 33 42 59m min No Load Speed 1400rpm Motor Power 1500W Supply 230V 4 ASSEMBLY 4 1 MOUNT CONTROL BOX ASSEMBLY FIG 1 4 1 1 Remove hex head bolts lock washers and flat washers from column 4 1 2 Secure control box to column using hex head bolts lock washers and flat washers 4 2 INSTALL MOTOR ASSEMBLY ...

Страница 3: ...5 6 3 Good lighting and correct power supply are also required for a proper work area 5 1 POWER SOURCE 5 1 1 Use only 3 wire extension cables having 3 prong grounding type plugs and 3 pole receptacles which accept the tool plug 5 1 2 If the extension cable is worn cut or damaged in any way replace it immediately 6 OPERATION 6 1 PRE USE CHECKS 6 1 1 The 9 x 16 4 speed horizontal band saw blade spee...

Страница 4: ...hed IMPORTANT Make sure the action of the limit switch is not restricted by the horizontal stop 6 5 LUBRICATION All ball bearings are permanently lubricated They should not require further lubrication If the tracking wheel or head pivot is disassembled for any reason wipe off the old grease before assembly 6 6 BLADE GUIDES 6 6 1 Band saw blade has to be twisted relative to the plane in which it ro...

Страница 5: ...overall size of the work is not as important as the thickness average Thickness average is the average width of material which blade will contact during each cut 6 10 7 Thickness average should be used when choosing a blade for the optimum number of teeth in contact however the three teeth rule should be applied to the minimum thickness not thickness average 6 10 8 Keeping a selection of sharp bla...

Страница 6: ... down the point that the blade will contact 6 18 CHECK THE BLADE PATH 6 19 Before the saw is plugged in check to see that blade path is clear and that 9 All blade guards are in place 9 There is no debris inside the blade guard or covers 9 There is no debris on the blade or blade wheels 9 All hoses and line cords are out of the blade path WARNING DO NOT operate saw unless all guards are in place an...

Страница 7: ...discontinuous chips indicate too much pressure Turn knob clockwise 7 6 9 Powdery chips indicate too little pressure Turn knob counter clockwise 8 MAINTENANCE 8 1 Steps required to keep the saw in optimum operating condition have been described under Operation The Safety Precautions should be performed before operation 8 2 For proper maintenance 8 2 1 Keep saw clean and dry Sweep off spots where ch...

Страница 8: ...ly after the saw has started Adjust tracking Adjust blade guides Use correct blade Premature blade dulling Blade is too course Incorrect speed too fast Inadequate feed Hard spots or scale on the workpiece Blade is twisting Insufficient blade tension Blade is sliding Replace with a finer blade Reduce blade speed Adjust hydraulic feed control and or bow weight Reduce blade speed increase feed pressu...

Страница 9: ...life in compliance with the EU Directive on Waste Electrical and Electronic Equipment WEEE When the product is no longer required it must be disposed of in an environmentally protective way Contact your local solid waste authority for recycling information Note It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without...

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