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Introduction:

This manual covers the assembly, installation, start
up, operation and maintenance of the 600, 800
and 1000 remote low side cuber systems.

Prodigy Eclipse

600, 800, 1000

February 2008

Page 1

Table of Contents

Configuration: · · · · · · · · · · · · · · · · · Page 2

Technical Specifications · · · · · · · · · · · · Page 3

Model Number Locations · · · · · · · · · · · Page 4

Cabinet Drawings, Ice Making System · · · · Page 5

Cabinet Drawings, Compressor Package and
Condensers · · · · · · · · · · · · · · · · · · Page 6

Proper Combinations: · · · · · · · · · · · · · Page 7

Create the System · · · · · · · · · · · · · · · Page 8

System Examples · · · · · · · · · · · · · · · Page 9

System Examples · · · · · · · · · · · · · · · Page 10

Place Remote System · · · · · · · · · · · · · Page 11

System Location · · · · · · · · · · · · · · · · Page 12

Route Tubing· · · · · · · · · · · · · · · · · · Page 13

Ice Making Section· · · · · · · · · · · · · · · Page 14

Compressor Package · · · · · · · · · · · · · Page 15

Condensing Section Assembly · · · · · · · · Page 16

Condensing Section Assembly: ER2C6810

· Page 17

Condensing Section Assembly · · · · · · · · Page 18

Ice making section: · · · · · · · · · · · · · · Page 19

Water and Drain · · · · · · · · · · · · · · · · Page 20

Water and Drain · · · · · · · · · · · · · · · · Page 21

Water and Drain · · · · · · · · · · · · · · · · Page 22

Ice Making Section Set Up · · · · · · · · · · Page 23

Coupling Connections:· · · · · · · · · · · · · Page 24

Condensing Unit Connections · · · · · · · · · Page 25

Final Placement · · · · · · · · · · · · · · · · Page 26

Controller Operation · · · · · · · · · · · · · · Page 27

Initial Start Up · · · · · · · · · · · · · · · · · Page 28

Purge Adjustment · · · · · · · · · · · · · · · Page 29

System Operation: · · · · · · · · · · · · · · · Page 30

Refrigeration Details: · · · · · · · · · · · · · Page 31

Technicians Only: Freeze Cycle Sequence of Operation

· · · · · · · · · · · · · · · · · · · · · · · · · Page 32

Technicians Only: Harvest Cycle Sequence of Operation

· · · · · · · · · · · · · · · · · · · · · · · · · Page 33

Power and Water Interruptions · · · · · · · · Page 34

Sanitation and Cleaning · · · · · · · · · · · · Page 35

Other Maintenance · · · · · · · · · · · · · · Page 36

Tight Installation Access · · · · · · · · · · · · Page 37

Water Distributors · · · · · · · · · · · · · · · Page 38

Ice Sensors · · · · · · · · · · · · · · · · · · Page 39

Water Level Sensor Maintenance · · · · · · · Page 40

Service Diagnosis · · · · · · · · · · · · · · · Page 41

Service Diagnosis · · · · · · · · · · · · · · · Page 42

Service Diagnosis · · · · · · · · · · · · · · · Page 43

Controller Features & Last Error Recall · · · · Page 44

Operational Characteristics 600 lb system · · Page 45

Operational Characteristics 800 lb system · · Page 46

Operational Characteristics 1000 lb system · · Page 47

Refrigeration System Service · · · · · · · · · Page 48

Содержание Prodigy Eclipse 1000

Страница 1: ...and Drain Page 20 Water and Drain Page 21 Water and Drain Page 22 Ice Making Section Set Up Page 23 Coupling Connections Page 24 Condensing Unit Connections Page 25 Final Placement Page 26 Controller...

Страница 2: ...sman reserves the right to make design changes and or improvements at any time Specifications and design are subject to change without notice Warranty Refer to the warranty coverage in effect when the...

Страница 3: ...me 90 Model Voltage Contains Headmaster Minimum Circuit Ampacity Max Fuse Size Refrigerant Charge R 404A oz Cabinet Size Weight lb C0600CP 32 208 230 60 1 Yes 10 15 232 29 w x 18 d x 34 h 165 C0600CP...

Страница 4: ...rant charge A second plate located behind the front panel in front of the compressor also lists the model number serial number and refrigerant charge Condenser The dataplate lists the condenser s elec...

Страница 5: ...ge 5 29 00 736 60 22 00 558 80 LEFTSIDEVIEW TOPVIEW REARVIEW 6 00 152 40 3 25 82 55 3 30 83 82 10 75 273 05 19 00 482 60 1 89 48 01 8 38 212 85 LINESET POTABLEWATERINLET3 8 120VAC ANDINTERFACECABLE IC...

Страница 6: ...HARNESS ACCESS HOLE 3 8 CONDENSER LIQUID LINE OUT 1 2 CONDENSER DISCHARGE LINE IN CONDENSER FAN WIRE ROUTING ERC680 or ERC1086 This Side Attaches to C600CP C800CP or C1410CP ER2C6810 Both Sides Attach...

Страница 7: ...m wire Remote condenser or approved rack coil w tubing kit 20 35 50 or 75 triple line set liquid vapor and suction Bin or dispenser adapter Special Considerations The ice making section s footprint is...

Страница 8: ...35 feet above the ice making section Compressor package Electrical power must be supplied to the compressor package The remote condenser fan motor takes its power from the compressor package Ice makin...

Страница 9: ...cuit condenser a two circuit condenser or onto a coil in a separate rack condenser Separate coils must be Scotsman approved The correct size and capacity New or not have been part of a system that use...

Страница 10: ...e circuit condenser and one CP unit Two circuit systems use a condenser with two circuits with a CP unit at each end Prodigy Eclipse 600 800 1000 February 2008 Page 10 IMS on ABS Dispenser CP Unit Con...

Страница 11: ...attached to the other end of the condenser Roof Piercing The roof or wall must have a passage large enough for the three pre charged pre bent tubes and the control wire to pass through The minimum rec...

Страница 12: ...Making Section Elevation over Condensing Unit 15 feet Line Routing Allowed One rise after a drop Allowed One drop after a rise Not Allowed More than one rise after a drop Not Allowed More than one dro...

Страница 13: ...machine end of the tubing Each tube has one end formed to route through the hole in the unit s top Tape the ends of the vapor and liquid line tubes together along with the interconnecting wire Extend...

Страница 14: ...compressor unit Drain Valve opens to allow pump to drain reservoir Water Inlet Valve 1 25 GPM solenoid valve that opens to fill the reservoir Liquid Vapor and Suction Connections where the pre charge...

Страница 15: ...est Receiver stores liquid refrigerant for freeze and provides vapor for harvest Suction Access Valve provides a place to attach a refrigeration manifold for diagnostics and recovery Prodigy Eclipse 6...

Страница 16: ...ecure CP unit to ERC 11 Attach leg brace between ERC unit and CP unit 12 Route wires from condenser through hole in back of CP unit to the CP unit control box 13 Pull ERC female refrigerant connection...

Страница 17: ...P unit 10 Secure CP unit to ERC 11 Attach leg brace between ERC unit and CP unit 12 Pull ERC female refrigerant connections forward to engage male connections on CP unit 13 Rotate swivel nuts to tight...

Страница 18: ...he control box Route power conduit liquid tight and wires to the hole in the side of the CP unit Secure with the proper type of connector Note The power supply wires must be the correct size and type...

Страница 19: ...NOT have gasket tape install tape such as Scotsman part number 19 0503 04 Attachment ABS Automatic Beverage Dispenser in drive up installations Route refrigerant tubing and install drain and water sup...

Страница 20: ...semble the ice making section to the dispenser or bin and install the water and drain connections before placing the system in its installed position A loop of water supply tubing will allow movement...

Страница 21: ...do the next step after the unit is placed on the dispenser or bin 3 Connect rigid drain tubing to the reservoir drain tube Route the drain either out the back under the unit through the notch in the...

Страница 22: ...ng for the water inlet Connect a cold potable water supply to the 3 8 water inlet fitting installed above Use 3 8 OD copper or other comparable sized tubing for the water supply Note This is an NSF li...

Страница 23: ...apor line to the right fitting See Coupling Connections on the next page for detailed instructions After couplings are connected add cork tape type insulation to exposed fittings to reduce condensatio...

Страница 24: ...charged tube be turned or the diaphragms will be torn by the piercing knives and become loose in the refrigeration system causing severe operational problems Note As the coupling is tightened the dia...

Страница 25: ...to the matching fittings on the CP unit See Coupling Connections on the prior page for detailed instructions Prodigy Eclipse 600 800 1000 February 2008 Page 25 Assembled Condensing Unit Control Wire P...

Страница 26: ...d indoors in a controlled environment 2 Confirm that all packing materials have been removed from all products 3 Confirm that the ice making section is level 4 Confirm that all the refrigerant connect...

Страница 27: ...er Compressor on when the compressor contactor is energized Ready to Harvest on when the ice thickness sensor has water touching it Sump Empty on when there is no water touching the mid length probe S...

Страница 28: ...y for Harvest indicator light It may blink early in the cycle that is normal The control will ignore that signal for the first 6 minutes of freeze During the Freeze cycle move the curtains and observe...

Страница 29: ...s factory set to the automatic position suitable for most water conditions The setting can be changed to one of 5 manual settings or left on automatic Purge setting Setting Water Type 1 Minimum RO wat...

Страница 30: ...ff E Self Test Failed 1 flashesMax Freeze Retrying 1 Max Freeze Time Shut Down 2 flashesMax Harvest Retrying 2 Max Harvest Time Shut Down 3 Slow Water Fill 4 High Discharge Temp 5 Sump Temp Sensor Fai...

Страница 31: ...ing Red Diagnostic shutdown or if making ice temperature sensor failure Lack of water Yellow Time to de scale and sanitize Blinking Yellow In Cleaning mode Light off No power Switched off Normal Norma...

Страница 32: ...Reasons for this include Seasonal changes in ice used Planning to sanitize the bin Certain dispenser applications where maximum ice level is not desired Use of control There are several positions the...

Страница 33: ...ler units In a dispenser this ice will break up into mostly individual cubes as the dispense mechanism moves the ice The ice in the bin will slope down from the right to the left This is normal Noise...

Страница 34: ...Contactor Condenser Bypass Valve Liquid Inlet Valve Receiver Accumulator CPR Valve Headmaster Condenser sub system Coils Fan Motor Freeze In the air cooled condensing unit sub system compressor packa...

Страница 35: ...suction line which carries it back to the condensing unit where it enters the accumulator In the accumulator most of any liquid carried with the suction gas is separated and only vapor flows out of t...

Страница 36: ...20 minutes If successful the freeze cycle will continue 4 The compressor and fan motor start and the freezing process begins Note The controller is connected to two external relays in the EH222 one fo...

Страница 37: ...first part of harvest to purge the water reservoir of a portion of the water The inlet water solenoid valve opens to fill the reservoir when the water level sensor indicates an empty sump It continues...

Страница 38: ...roller will shut the machine down and must be manually reset Time between resets 50 minutes Number of automatic resets 2 Max water fill time 5 minutes Machine will attempt a restart every 20 minutes M...

Страница 39: ...fill the first 30 seconds of the test If the sump is full it will overflow into the bin At 30 seconds the Water Inlet Valve will shut off and the Water Pump will turn on You will be able to see and h...

Страница 40: ...ng push and release the Harvest button When the machine completes the Harvest cycle it will stop If the bin is full b shows in display push and release the Off button 4 Remove all ice from the storage...

Страница 41: ...ogether to release sensor 14 Remove water distributor from ice machine by disconnecting its hose squeezing the retaining snaps together and pushing the distributor to the right as far as possible Lift...

Страница 42: ...reattached to water distributor 21 Push and hold the clean button to drain the reservoir Push and release the clean button again and when the purge valve indicator light goes out immediately pour the...

Страница 43: ...any damaged fins with a fin comb If the coils have become coated with grease a coil cleaner will have to be used to wash the coils Disconnect power to the condensing unit and remove the condenser top...

Страница 44: ...operation Check water level sensor Ice making section has exceeded maximum freeze time and controller has shut down the system Condenser coils may need cleaning Check condenser fan blade and motor Ch...

Страница 45: ...to ice making section Water level sensor working properly Clean or replace sensor Slow ice release during harvest Cubes are too large Check ice thickness sensor Check for water leak Condenser by pass...

Страница 46: ...machine separate to correct or restriction High volume of drinks dispensed cold plate melting ice Suggest pre cooler for water supply to cold plate Vapor inlet valve leaks through slightly during the...

Страница 47: ...or Amps Single Phase 5 to 7 Batch Weight 8 lb Discharge Pressure Cut Out Switch Cuts Out at 450 PSIG Resets at 350 PSIG Compressor RS70C1E Prodigy Eclipse 600 800 1000 February 2008 Page 47 70 70 50 9...

Страница 48: ...Amps Single Phase 6 to 8 Three Phase 5 to 7 Batch Weight 8 lb Discharge Pressure Cut Out Switch Cuts Out at 450 PSIG Resets at 350 PSIG Prodigy Eclipse 600 800 1000 February 2008 Page 48 70 70 50 90...

Страница 49: ...essor Amps Single Phase 8 to 10 Three Phase 5 to 7 Batch Weight 8 lb Discharge Pressure Cut Out Switch Cuts Out at 450 PSIG Resets at 350 PSIG Prodigy Eclipse 600 800 1000 February 2008 Page 49 70 70...

Страница 50: ...g section from power supply 3 Disconnect wire harness from valve coil 4 Disconnect wire harnesses from controller 5 Disconnect wire harnesses and ground wire from inlet water valve and purge valve 6 C...

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