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21

Replace the Rear Cover  

on the Schwinn

 Crewmaster

/Rower International

Skill Level: II

8016460.050118.B

Replacement Procedure

NOTICE:  

This document provides instructions for the replacement of the Rear Cover on the Schwinn

 Crewmaster

/Rower International. 

If you need assistance, please call Schwinn Customer Service (if purchased in US/Canada) or your local distributor (if purchased out

-

side US/Canada). To find your local distributor, go to: www.nautilusinternational.com

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand 

all Warnings on this machine.

Tools Required (not included)

 #2 

Phillips 

screwdriver 

     

 

 

TM

Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, [email protected] | outside U.S. www.nautilusinternational.com | © 2017 

Nautilus, Inc. | Schwinn, the Schwinn Quality logo, Crewmaster, and Nautilus are trademarks owned by or licensed to Nautilus,Inc., which are registered or otherwise protected by common law in the United States and other 

countries. | 

ORIGINAL DOCUMENT - ENGLISH VERSION ONLY

Important Safety Instructions - Before servicing or using this equipment, obey the following warnings:

Disconnect all power to the machine before you service it.

• Read and understand the Part Replacement Procedure before working on the machine. Failure to obey the instructions and safety warnings 

could cause injury to the service technician or bystanders. 

• Keep bystanders and children away from the product being serviced at all times. 

• Make sure that the repair is done in an appropriate work space away from foot traffic and exposure to bystanders.

 

• Some components of the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance steps 

involving these components. Do not try to do heavy or awkward steps on your own. 

• If replacement parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts 

can cause a risk to users, keep the machine from operating correctly and void the warranty.

• 

Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replacing 

components.  If at any time the Warning labels become loose, unreadable or dislodged, replace the labels. If purchased in US/Canada, contact Customer 

Service for replacement labels. If purchased outside US/Canada, contact your local distributor for them.

• Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. 

• Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct 

performance.

Содержание Crewmaster

Страница 1: ...e HR Receiver 13 4 Pull Handle 16 5 Seat Rail Assembly 18 6 Rear Cover 21 7 RPM Sensor Count Sensor 24 8 Seat 26 9 Seat Rollers 29 10 Shrouds 32 11 Stabilizer End Cap 34 12 Stabilizer Foot 36 Table of...

Страница 2: ...aintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels I...

Страница 3: ...agnie de l appareil Lisez et assimilez tous les avertissements appos s sur cet appareil Consultez le Guide du propri taire pour prendre connaissance des consignes de s curit et avertissements suppl me...

Страница 4: ...e necessary tasks Equipment must be regularly examined for damage and repairs The owner is responsible to make sure that regular maintenance is done Worn or damaged components must be repaired or repl...

Страница 5: ...ne is level but the seat rolls unevenly check the seat roller assembly under the seat To adjust the seat rollers turn the adjustment nuts O2 Do not adjust the nuts to such a height that they detach or...

Страница 6: ...mbly M 3 Release the Seat Rail Locking Pin to engage the support tube You will hear an audible clicking noise Be sure that the Seat Rail Locking Pin is fully engaged If it is not fully engaged injury...

Страница 7: ...ngine O Seat Assembly E Stabilizer Front P Seat Rollers F Transport Wheel Q RPM Sensor Magnet G Pull Strap R RPM Sensor Assembly H Handle S Data Cables Seat Rail I Resistance Adjustment Knob T Console...

Страница 8: ...PM Sensor Magnet is on the correct side Check RPM Sensor Assembly RPM Sensor Assembly should be aligned with magnets and connected to data cable Realign sensor if necessary Replace if there is any dam...

Страница 9: ...s not engage rail in horizontal position Level adjustment knob Turn the level adjustment knob until the Seat Rail locking pin engages the support tube Seat rolls unevenly Seat roller adjustment hardwa...

Страница 10: ...ed knowledgeable about mechanical procedures Disconnect all power to the machine before you service it The Rower Engine components are not serviceable by consumers When disposing of old parts obey the...

Страница 11: ...g on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders and children away from the product being serviced at al...

Страница 12: ...ully remove the Console Bracket and set it safely aside Discard the Console and screws NOTICE Do not crimp the cables 4 Installation is the reverse procedure Note Be sure the 2 ribs on the Console Bra...

Страница 13: ...o the machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the serv...

Страница 14: ...t path of the Seat Rail Assembly 3 Release the Seat Rail Locking Pin M to engage the support tube You will hear an audible clicking noise Be sure that the Seat Rail Locking Pin is fully engaged If it...

Страница 15: ...rews A4 Be sure the cable C is pointed toward the front of the Seat Rail Assembly Slide the cover into position and attach 8 Tie the end of the string at the Seat Rail Assembly opening to the end of t...

Страница 16: ...vice it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders...

Страница 17: ...Allow ing the pull strap to snap back in an uncontrolled manner could cause damage to the rower engine or injury to the user or bystanders 3 Remove the Handle from the Pull Strap Set it safely aside 4...

Страница 18: ...before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technicia...

Страница 19: ...cated that attaches the Seat Rail Assembly to the Rower Engine Set the hardware safely aside for reassembly 2 Carefully separate the Seat Rail Assembly and the Rower Engine Disconnect the Data Cables...

Страница 20: ...he cables When you reinstall the seat make sure that the Schwinn name on the seat points away from the Rower Engine so that the RPM Sensor Magnet is on the correct side of the Seat Rail 5 Inspect your...

Страница 21: ...it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep...

Страница 22: ...match the image For reference only 1 Remove the Schwinn Quality Seal sticker on the Rear Cover to ex pose the top screw Remove the screw and set it safely aside 2 Remove the 2 end screws from the Rear...

Страница 23: ...hat the Seat Rail Locking Pin is fully engaged If it is not fully engaged injury to the user can occur 6 Remove the bottom screw that attaches the Rear Cover to the Seat Rail Assembly Carefully remove...

Страница 24: ...e machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service...

Страница 25: ...eat Rail Assembly so that the string extends through the Seat Rail Assembly and the Grommet D Untie the string from the old cable and discard the old RPM Sensor Note It may be necessary to remove the...

Страница 26: ...rvice it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystander...

Страница 27: ...cated that attaches the Seat Rail Assembly to the Rower Engine Set the hardware safely aside for reassembly 2 Carefully separate the Seat Rail Assembly and the Rower Engine Disconnect the Data Cables...

Страница 28: ...bles When you install the replacement Seat make sure that the Schwinn name on the seat points away from the Rower Engine so that the RPM Sensor Magnet is on the correct side of the Seat Rail 5 Inspect...

Страница 29: ...chine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service tech...

Страница 30: ...cated that attaches the Seat Rail Assembly to the Rower Engine Set the hardware safely aside for reassembly 2 Carefully separate the Seat Rail Assembly and the Rower Engine Disconnect the Data Cables...

Страница 31: ...n is the reverse procedure NOTICE Do not crimp the cables When you reinstall the seat make sure that the Schwinn name on the seat points away from the Rower Engine so that the RPM Sensor Magnet is on...

Страница 32: ...Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep by...

Страница 33: ...Remove the Shrouds and set them safely aside NOTICE Do not crimp the cables 3 Installation is the reverse procedure Install the top screws first NOTICE Do not crimp the cables 4 Inspect your machine t...

Страница 34: ...o the machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the serv...

Страница 35: ...Endcap Set them safely aside 3 Slide the Endcap off the end of the Stabilizer 4 Attach the footpad to the Endcap Do not fully tighten the screws 5 Slide the Endcap onto the Stabilizer Fully tighten th...

Страница 36: ...he machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service...

Страница 37: ...an audible clicking noise Be sure that the Seat Rail Locking Pin is fully engaged If it is not fully engaged injury to the user can occur NOTICE The Stabilizer Foot assembly contains grease which can...

Страница 38: ...not crimp the cables 7 Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct p...

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