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Revision: 3.0

Page 4 of 71

1.

General

This operating manual describes the SchwankControl heating control system, its settings and operation, as well
as connection options for sensors, automatic burner control units and building control systems.

This operating manual provides information on:

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Safety



Technical specifications



Components



User interface



Mounting



Installation



Maintenance

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Содержание 40660000

Страница 1: ...SchwankControl Touch Schwank GmbH Bremerhavener Stra e 43 D 50735 Cologne Tel 49 0 221 7176 0 Fax 49 0 221 7176 288 E mail info schwank de Internet www schwank de Language English Date 25 Februar 201...

Страница 2: ...Temperature and humidity setpoints 12 5 3 3 Info bar status flags 13 5 4 Times menu 15 5 4 1 Time program 15 5 4 2 Holiday periods 16 5 4 3 Date and time 17 5 4 4 Time zone 17 5 4 5 Info 17 5 5 Setti...

Страница 3: ...7 Temperature time program OFF 28 7 5 8 Temperature time program ON 28 7 5 9 Water meter 28 7 5 10 Hybrid switch off 28 7 5 11 Fan error display 28 7 5 12 Control unit factory settings 28 8 Parameters...

Страница 4: ...trol configuration 55 11 3 Modbus register description without adapter 55 11 4 BMS connection via Modbus adapter 55 11 4 1 Wiring for converter 56 MODBUS RTU MODBUS TCP or BACNet Ip 56 11 4 2 Wiring f...

Страница 5: ...eating control system its settings and operation as well as connection options for sensors automatic burner control units and building control systems This operating manual provides information on Saf...

Страница 6: ...sonal injury or damage to property It is essential that you comply with the technical data connection details and ambient conditions Safety requirements Check the electrical equipment regularly When w...

Страница 7: ...260 x 190 x 170 mm Weight 1 1 kg Table 1 Technical specifications Network and buses For setting up larger heating systems up to eight control units with a maximum of two operating units can be connect...

Страница 8: ...t an operating unit and a touch screen in a single housing Figure 1 Control unit 1 Type plate 2 Main switch 3 LED green Ready for operation 4 LED yellow Continuous light service required Flashing chim...

Страница 9: ...me screen Logging out while the control is running activates the idle screen Automatic logout takes place after a pre defined period section 5 4 1 or by pressing the Home button To unlock the idle scr...

Страница 10: ...mode Chimney sweep mode active for at least one control unit Step by step navigation Change values OR Close window Disable options Reject change OR Activate option Confirm entry Edit content Reset val...

Страница 11: ...trol unit Control units in the bus greyed out not assigned At least one error message in the control unit 5 2 5 Error screen An illuminated red LED lamp on the outside of the housing signals an error...

Страница 12: ...adjusted to day temperature Night Permanently adjusted to night temperature Holiday Permanently adjusted to holiday temperature Antifreeze Permanently adjusted to antifreeze temperature Automatic mode...

Страница 13: ...ut to only those zones in automatic mode that take holiday periods into account Setting holiday periods is described in section 5 4 2 5 3 2 Temperature and humidity setpoints The setpoints for tempera...

Страница 14: ...activated by digital input only in automatic mode OR Night Night activated by digital input only in automatic mode OR Antifreeze OR Holiday OR Manual mode 3rd Symbol Automatic mode section 5 3 1 Inac...

Страница 15: ...input OR Partial load OR Full load Heater ON activated by digital input 8th Symbol Additional information for Symbol 7 ON Heater is switched on OFF Heater is switched off LOW Heater running at partia...

Страница 16: ...Time program The ON time period is set within the time program Outside of this period operation changes to the OFF state Programming is only carried out for automatic mode and each zone must be assig...

Страница 17: ...en into account in Automatic mode including holidays section 5 3 1 During this time the selected zone is heated to the previously determined holiday temperature A total of up to 6 different holiday pe...

Страница 18: ...is screen shows the serial numbers of the boards as well as the current firmware version and further LAN information The number in brackets behind indicates the address of the board in the CAN bus The...

Страница 19: ...tion 5 1 Figure 19 General settings 5 5 1 Network settings Figure 20 Network settings Switch between DHCP and static IP 5 5 2 Change PIN Figure 21 Change PIN SchwankControl Touch has 2 PIN levels PIN...

Страница 20: ...ted for the parameterised time period Premise The overtime button for the corresponding zone must be installed Execution By pressing the overtime button for at least three seconds the setpoint changes...

Страница 21: ...he heating command to the heater relay or bus is only given when fan monitoring has been enabled at the digital input Premise The Fan monitoring function for the corresponding zone is set at the corre...

Страница 22: ...the set gradient This happens automatically with each setpoint change If gradient limiting is active the current temperature setpoint grey and the target temperature setpoint black are displayed alte...

Страница 23: ...on 5 2 2 No PIN is required for this Procedure Touch a control unit once chimney sweep mode is activated for all zones of this control unit Touch the control unit again chimney sweep mode is deactivat...

Страница 24: ...h an E expert inside To log out touch and hold the Home button 7 1 Heater type configuration To ensure correct operation first select for each zone the type of heater installed If no heater type has b...

Страница 25: ...ignment Function Symbol Function description Permanently Off Deactivation of an unused power relay Permanently On The relay is permanently switched on without a control request Heater On Off The heate...

Страница 26: ...ted Relay release The automatic assignment of all zones cannot be changed The input must be set to release the power outputs of the control unit Without this release the assigned heaters cannot be swi...

Страница 27: ...tic burner control units ABCU are assigned to their zone via the software Background Schwank IC4000s incl Modbus interface no longer need to be permanently wired to a specific zone They can be specifi...

Страница 28: ...digital control input which receives the pulses from the gas meter section 7 3 The calorific value of the gas in kWh m is known The flow volume in m gas meter pulse is known To calculate the energy c...

Страница 29: ...perature of the corresponding zone is always active in automatic mode if at least one of the assigned time programs is in the ON state 7 5 9 Water meter When operating a hybrid system the value of a w...

Страница 30: ...ion 5 6 2 OR fixed preheating time selectable Heating gradient Manual setting OR Adapted value from switch on optimisation section 5 6 2 Kp Proportional coefficient P component Tn Reset time I compone...

Страница 31: ...control output are displayed in the info bar section 5 3 3 in expert mode Single stage One output relay is assigned to the heater section 7 2 Switch on threshold Switch off threshold The status icons...

Страница 32: ...perating unit and control unit ABCU not available at this address or not assigned to any zone Modbus communication error Number Code number of the pending error for error codes see IC4000 documentatio...

Страница 33: ...lected IC4000 error list and counter Current status of the IC4000 Error list Error list As soon as an error occurs it is displayed in this list with the frequency of its occurrence Each error counter...

Страница 34: ...nd operating time of the 4th zone 9 3 Events The event log can be accessed from various places Access to event log From where What is displayed Diagnostics current section All control unit events Zone...

Страница 35: ...et a desired day for viewing Touching the calendar icon allows you to switch between day and week view see illustration In the week view the date displayed in the menu bar is the beginning of the week...

Страница 36: ...ticularly large hall or in a hall with an extreme temperature gradient you can calculate an average value for each zone instead of using a single temperature sensor 10 2 Battery Button cell Lithium CR...

Страница 37: ...Room temperature sensor 2 x 1 5 mm 2 x 0 8 mm Y St Y 2 x 2 x 0 8 Outdoor temperature sensor 2 x 1 5 mm 2 x 0 8 mm Y St Y 2 x 2 x 0 8 MODBUS devices 3 x 1 5 mm 3 x 0 8 mm shielded Y St Y 2 x 2 x 0 8 MO...

Страница 38: ...on modulation addressing Figure 37 IC 4000 connections as per delivery status Terminal resistance PIN open GDM plug wiring L N PE Lo Connection Maximum cable cross section Recommended cable cross sect...

Страница 39: ...Revision 3 0 Page 38 of 70...

Страница 40: ...Revision 3 0 Page 39 of 70...

Страница 41: ...Revision 3 0 Page 40 of 70...

Страница 42: ...imum of 32 addresses can be assigned per zone All IC 4000s are delivered with the MODBUS address 1 Figure 41 MODBUS addressing IC 4000 delivery status The automatic burner control unit is parameterise...

Страница 43: ...r closed or connected The bus must either end at the clamping unit with a terminating resistor OR the wiring must lead to the next node Bus termination To terminate the buses a 120 terminating resisto...

Страница 44: ...cker IC 4000 f r modulierende Ger ten Im Standardfall kann ber Kontakt 3 des GDM Steckers ein 230VAC St rmeldesignal abgegriffen werden Bei alternativem Anschlu Modulation ist nun auf Kontakt 3 des GD...

Страница 45: ...g Parameter PP01 der IC 4000 Parameter PP01 ist werksseitig auf 1 gesetzt Modbus Kommunikation Bei alternativem Anschlu Modulation ist Parameter zwingend auf 0 zu setzen 3 Changing parameter PP01 of t...

Страница 46: ...ehl z B Neustart f r 1 Minute in maximaler modulierender Stufe Danach entsprechend dem aktuellen Modulationssignal 5 Note regarding modulation behaviour during commissioning maintenance The maximum mo...

Страница 47: ...is shown if APS is active without fan activation 05 Encoder Signal Missing Error is shown if PWM fan is selected but no Hall signal or speed 10 rotations per second This error is shown after 3 seconds...

Страница 48: ...its need to be connected to the control at any one time see circuit diagram below The circuit diagram is also stuck to the inside of the cover of each temperature sensor Clamping unit 1 C OTS is used...

Страница 49: ...Revision 3 0 Page 48 of 70 Room temperature sensor RTS Wiring Part number 40652071 SchwankControl Touch Wire red white ThermoControl versions Wire red black...

Страница 50: ...hall to calculate an average temperature From the control point of view these 4 RTSs correspond to exactly one room temperature sensor for one zone In this way the zone to which this interconnected te...

Страница 51: ...wired connection Connection clamp Screw clamps max 1 5 mm Switching output Relay 24 V 1A potential free changer Power consumption 24 44 mA response time r h 8 sec 63 dew Sensor setting up time 60 min...

Страница 52: ...FF OFF ON N A N A 0 g kg 50g kg OFF OFF ON ON N A N A 0 g kg 80g kg OFF ON ON ON N A N A Dew point 0 C 50 C OFF ON ON OFF N A N A 50 C 100 C ON OFF OFF ON N A N A 20 C 80 C OFF ON OFF ON N A N A Entha...

Страница 53: ...iring Mounting Advice The convection must be aligned at the bottom to ensure a flow of air up see marking back of the housing The sensor should always be mounted in an appropriate distance to the heat...

Страница 54: ...Revision 3 0 Page 53 of 70 10 10 Characteristic sensor curves 10 10 1 Temperature sensor...

Страница 55: ...Revision 3 0 Page 54 of 70 10 10 2 Humidity sensor...

Страница 56: ...address 0 auto Modbus slave addr corresponds to control address 1 8 OR Modbus slave addr freely selectable from 1 254 11 3 Modbus register description without adapter On request we will provide you w...

Страница 57: ...subnet range of the customer If we do not know the customer IP on delivery we burn a standard IP which is glued to the corresponding adapter This IP must be adapted to the customer if necessary This...

Страница 58: ...Revision 3 0 Page 57 of 70 11 4 2 Wiring for converter MODBUS RTU KNX Comes with the adapter in printed form...

Страница 59: ...Page 58 of 70 12 Appendix 12 1 Drilling dimensions Standard housings 40660000 40660010 40660020 40660130 40660140 40660150 40660170 40660180 NOT DRAWN TO SCALE each device comes with a 1 1 scale boreh...

Страница 60: ...Revision 3 0 Page 59 of 70 Control unit for control cabinet installation 40660040 NOT DRAWN TO SCALE each device comes with a 1 1 scale borehole template...

Страница 61: ...Revision 3 0 Page 60 of 70 Housing for SAV2 and Hybrid Large housing for SAV2 and Hybrid 40660190 40660200 NOT DRAWN TO SCALE each device comes with a 1 1 scale borehole template...

Страница 62: ...2 Switch off the device at the main switch 3 Remember the pre setting original position at the address switch Then turn address switch to address 0 4 Connect with PC using a standard Micro USB cell p...

Страница 63: ...PIN 4711 Time until chimney sweep mode ends automatically 120min Time Current time Daytime saving not activated Time zone adjustment not activated Language English Time programs Time Program 1 Monday...

Страница 64: ...r stage Relay3 Zone1 fan on off Relay 4 6 Deactivated Digital inputs 1 6 No function Heater Modbus addresses No assignment at all More Release contact Opening Gas meter 0 01 m pulse Heating time exten...

Страница 65: ...lag time 0sec 0min Single stage Switch off threshold 5 Switch on threshold 20 Two stage Switch off threshold 5 Switch on threshold 20 Full load threshold Off 50 Full load threshold On 60 Modulating S...

Страница 66: ...to a computer or the local network via a LAN cable The connector for the LAN cable is located on the board of the control unit Figure 36 LAN connection 1 Setting the SchwankControl IP address 2 Enteri...

Страница 67: ...Revision 3 0 Page 66 of 70 13 EU Declaration of Conformity...

Страница 68: ...geleinheit im Geh use H 120 mm Control unit in housing H 120 mm SchwankControl Bedieneinheit Operating Unit Part No 40660020 Bedieneinheit im Geh use H 90 mm Operating unit in housing H 90 mm SchwankC...

Страница 69: ...P SchwankControl Umsetzer Converter Part No 40660140 Umsetzer Converter MODBUS RTU BACNet IP SchwankControl Umsetzer Converter Part No 40660150 Umsetzer Converter MODBUS RTU KNX SchwankControl CAN Rep...

Страница 70: ...40660050 SchwankControl Geh useunterteil H 120 mm SchwankControl housing bottom part H 120 mm Part No 40660060 SchwankControl Geh useunterteil H 90 mm SchwankControl housing bottom part H 90 mm Part N...

Страница 71: ...ung Button for manual heating time extension Part No 40652500 St rmeldeanzeige ZoneErrorBox mit 4 Dioden Error display ZoneErrorBox with 4 diodes Part No 70000141 Luftfeuchtesensor Humidity sensor Par...

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