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Basic safety notes

12

05.00 | PGN-plus-P | Assembly- and Operating Manual | en | 0389753

2.11 Malfunctions

Behavior in case of malfunctions

• Immediately remove the product from operation and report the

malfunction to the responsible departments/persons.

• Order appropriately trained personnel to rectify the malfunc-

tion.

• Do not recommission the product until the malfunction has

been rectified.

• Test the product after a malfunction to establish whether it still

functions properly and no increased risks have arisen.

2.12 Disposal

Handling of disposal

The incorrect handling of disposal may impair the product's safety
and cause serious injuries as well as considerable material and en-
vironmental harm.
• Follow local regulations on dispatching product components for

recycling or proper disposal.

2.13 Fundamental dangers

General

• Observe safety distances.
• Never deactivate safety devices.
• Before commissioning the product, take appropriate protective

measures to secure the danger zone.

• Disconnect power sources before installation, modification,

maintenance, or calibration. Ensure that no residual energy re-
mains in the system.

• If the energy supply is connected, do not move any parts by

hand.

• Do not reach into the open mechanism or movement area of

the product during operation.

Содержание PGN-plus-P 100

Страница 1: ...Translation of the original manual Assembly and Operating Manual PGN plus P 2 Finger Parallel Gripper...

Страница 2: ...terations for the purpose of technical improvement Document number 0389753 Version 05 00 23 05 2018 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our f...

Страница 3: ...10 2 7 Personnel qualification 10 2 8 Personal protective equipment 11 2 9 Notes on safe operation 11 2 10 Transport 11 2 11 Malfunctions 12 2 12 Disposal 12 2 13 Fundamental dangers 12 2 13 1 Protec...

Страница 4: ...the complete stroke 35 6 3 Product opens or closes abruptly 36 6 4 Product does not achieve the opening and closing times 36 6 5 Gripping force is dropping 37 7 Maintenance 38 7 1 Notes 38 7 2 Mainten...

Страница 5: ...this manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Ap plicable do...

Страница 6: ...erating manual applies to the following sizes PGN plus P 40 PGN plus P 50 PGN plus P 64 PGN plus P 80 PGN plus P 100 PGN plus P 125 PGN plus P 160 PGN plus P 200 PGN plus P 240 1 1 4 Variants This ope...

Страница 7: ...20 A cycle consists of a complete gripping process gripper open and gripper close 1 3 Scope of delivery The scope of delivery includes 2 Finger Parallel Gripper PGN plus P in the version ordered Acces...

Страница 8: ...ee catalog data sheet Content of the sealing kit 1x Cylinder piston seal 1x Piston rod seal 1x Cover gasket ID No of the seal kit Size ID number PGN plus P PGN plus P V HT PGN plus P 40 1342290 134229...

Страница 9: ...for industrial and industry oriented use Appropriate use of the product includes compliance with all in structions in this manual 2 2 Not intended use It is not intended use if the product is used fo...

Страница 10: ...be serious injuries and significant property damage All work may only be performed by qualified personnel Before working with the product the personnel must have read and understood the complete assem...

Страница 11: ...andling and assembly may impair the product s safety and cause serious injuries and considerable material damage Avoid any manner of working that may interfere with the func tion and operational safet...

Страница 12: ...disposal The incorrect handling of disposal may impair the product s safety and cause serious injuries as well as considerable material and en vironmental harm Follow local regulations on dispatching...

Страница 13: ...revention rules Use suitable assembly and transport equipment and take pre cautions to prevent jamming and crushing Incorrect lifting of loads Falling loads may cause serious injuries and even death S...

Страница 14: ...a protective cover protective fence or photoelectric barrier The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy EMER GENCY STOP switches...

Страница 15: ...ctive measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual energy remains in the system components can move unexpectedly...

Страница 16: ...orce maintenance with gripping force maintenance 8 6 5 Pressure range for air purge bar 0 5 1 Environmental and operating conditions Designation PGN plus P Ambient temperature C min max 5 90 V HT 130...

Страница 17: ...and description 4 1 Design 2 Finger Parallel Gripper 1 Air purge connection 2 Base jaw 3 Compressed air main connection 4 Groove for magnetic switch 5 Housing 4 2 Description Universal 2 finger parall...

Страница 18: ...to be without jerks and bounce You must therefore implement sufficient reduction and or damping Observe the diagrams and information in the catalog data sheet Check the evenness of the mounting surfa...

Страница 19: ...replaced with a pneumatic connection when using the dust tight variant SD SCHUNK recommends using the air purge connection within the scope of the technical data Technical data 16 5 2 Connections 5 2...

Страница 20: ...y of the dust tight version SD the intermediate jaws are screwed onto the base jaws The intermediate jaws can be come off while removing the screws Observe during assembly that the intermediate jaws a...

Страница 21: ...re for mount ing screws M2 5 M3 M4 M5 M6 M8 M8 M10 M12 Mounting screw according to standard DIN EN ISO 4762 Max strength class 8 8 3 Centering sleeve 5 6 8 8 10 12 12 14 16 Connections for addi tional...

Страница 22: ...he dynamic effect for some time Product variants are also offered with mechanical gripping force via springs which also ensure a minimum clamping force in the event of a pressure drop Air connections...

Страница 23: ...nt from locating surface mm 3 9 5 6 6 6 6 6 6 6 Air purge connection The air purge is used in order to make it more difficult for dirt and dust to penetrate into the product and the guiding areas With...

Страница 24: ...rews 1 from the cover 2 Remove the cover 2 NOTICE Ensure that no foreign objects can enter the gripper Attach additional structure within the recess 4 Mechanical connection 19 Use centering sleeves 3...

Страница 25: ...X X X X Programmable magnetic switch MMS 22 PI1 X X X X X X X X X Analog magnetic switch MMS 22 A X X X X X X X Programmable magnetic switch MMS P 22 X X X X X X X X X Programmable magnetic switch MM...

Страница 26: ...mable magnetic switch MMS 22 PI1 Programmable magnetic switch MMS 22 PI2 Analog magnetic switch MMS 22 A Programmable magnetic switch MMS P 22 Size l1 mm Size l1 mm 40 11 9 125 30 40 AS 11 9 125 AS 30...

Страница 27: ...il it stops Tighten the screw 3 on the bracket 2 Tightening torque 0 2 Nm Bring product into the open or closed position and test the function Position Part gripped O D gripping or Part gripped I D gr...

Страница 28: ...ng Slide control cam 6 inwards until the sensor 1 no longer responds Move the control cam 6 back towards the outside until the sensor 1 begins to switch Screw the expander bolt 4 back in to fix the sw...

Страница 29: ...nto the groove 2 OR Slide the sensor 1 1 into the groove 2 until the sensor 1 1 stops at the end of the groove Pull the sensor 1 1 back again slowly until it switches Secure the sensor 1 1 using the s...

Страница 30: ...ightened with an incorrect tightening torque the product may be damaged Observe a maximum tightening torque of 10 Ncm for the set screws NOTE If there is no T nut available slide the sensor according...

Страница 31: ...to dimen sion I1 into the groove 2 Setting dimensions 26 Sizes 40 64 80 100 125 160 Turn the sensor 1 into the groove 2 OR Slide the sensor 1 into the groove 2 until the sensor 1 stops at the T nut 3...

Страница 32: ...4 Tightening torque 10 Ncm NOTE Without throttling the gripper is too fast so that the teaching of the sensor does not function reliably Throttle valves or other throttle valves with a diameter of 0 8...

Страница 33: ...e the product may be damaged Observe a maximum tightening torque of 10 Ncm for the set screws NOTE If there is no T nut available slide the sensor according to dimen sion I1 into the groove 2 Setting...

Страница 34: ...be damaged Observe a maximum tightening torque of 10 Ncm for the set screws NOTE If there is no T nut available slide the sensor according to dimen sion I1 into the groove 2 Setting dimensions 26 Turn...

Страница 35: ...sensor Unused air connections open Close unused air connections Flow control valve closed Open the flow control valve Component part defective Replace component or send it to SCHUNK for repair 6 2 Pr...

Страница 36: ...lines are not installed optimally If present Open the flow control couplings on the product to the maximum that the movement of the jaws occurs without boun cing and hitting Check compressed air lines...

Страница 37: ...tion Compressed air can escape Check seals if necessary disassemble the product and replace seals Too much grease in the mechanical move ment space Clean and lubricate product Maintenance 38 Pressure...

Страница 38: ...UNK or order the housing with the base jaws as a set Seal replacement for variant with maintenance of gripping force O D gripping The pistons have to be aligned using an assembly device There fore we...

Страница 39: ...d maintaining the gripper 40 10 Treat all grease areas with lubricant Lubricants Lubrication points basic lubrica tion 39 For extreme ambient and application conditions shortened main tenance cycles c...

Страница 40: ...ing the gripper Remove all compressed air lines Unscrew screws 1 and remove cover 2 Mark the installation positions of the wedge hook 8 and the base jaws 7 on the housing 9 Unscrew the screws 3 and re...

Страница 41: ...purge connection 1 Screw in lubrication nipple Apply a layer of grease to metallic sliding surfaces of the gripper using the lubrication nipple Lubricants Lubrication points basic lubrication 39 Whil...

Страница 42: ...e base jaws 3 out of the housing 9 Remove old seals 2 6 and 7 Clean guiding areas Attach new seals 2 and 7 from the seal kit Re lubricating guiding areas NOTE Observe installation position of the base...

Страница 43: ...r 6 NOTICE The cylinder piston is under spring tension Remove carefully Unscrew screw 5 carefully and take cylinder piston 4 spring 9 and the spacer 10 out of the housing 11 Push the wedge hook 1 out...

Страница 44: ...inder pistons 4 on the assembly device 13 slide to wards the housing and tighten screw 5 Secure the screw with medium strength threadlocker Tightening torque Tightening torques 46 Take assembly device...

Страница 45: ...9 out of the hous ing 10 Push the wedge hook 1 out of the housing 10 Take base jaws 3 out of the housing 10 Remove old seals 2 7 and 8 Clean guiding areas Attach new seals 2 and 7 from the seal kit R...

Страница 46: ...e Tightening torques 46 Fasten the cover 11 with the screws Assemble gripper on the machine system Connect all compressed air lines 7 5 4 Tightening torques Item Mounting PGN plus P 40 50 64 80 100 12...

Страница 47: ...Maintenance 05 00 PGN plus P Assembly and Operating Manual en 0389753 47 7 6 Assembly drawing Standard...

Страница 48: ...Maintenance 48 05 00 PGN plus P Assembly and Operating Manual en 0389753 With gripping force maintenance O D gripping A and I D gripping B...

Страница 49: ...2 Finger Parallel Gripper PGN plus P pneumatic ID number 0318448 39318573 The partly completed machine may not be put into operation until conformity of the ma chine into which the partly completed ma...

Страница 50: ...Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1...

Страница 51: ...1 4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2...

Страница 52: ...equirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixi...

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