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PROTECT SRB 101EXi-1A

Operating instructions

Safety-monitoring module

EN

Fuse rating of the  

safety contacts:

3.15 A slow blow 

Recommended fuse for  

the auxiliary contacts:

2 A slow blow

Utilisation category  

to EN 60947-5-1:

AC-15 / DC-13: EN 60947-5-1

Dimensions (H/W/D):

100 mm x 22.5 mm x 121 mm

The data specified in this manual is applicable when the component  

is operated with rated operating voltage U

e

 ± 0%.

EX-relevant Data

EG-prototype test/ 

prototype test:

TÜV 08 ATEX 7522

TÜV 08 ATEX 7557 X

Group, Category,  

Ignition protection type:

Gas: 

L

 II 3 G Ex nAnC IIC T5 

(SRB in zone 2)

Gas/dust: 

L

 II (2) GD [Ex ib] IIC / 

[Ex ibD] (circuits in zone 1, 21/2, 22)

Maximum safety voltage U

m

:

253 VAC  

(

caution:

 U

m

 is not a rated voltage!)

Inputs:

S11-S12, S21-S22, X1-X3:

[Ex ib] IIC / [Ex ibD]

Temperature class:

T5

Voltage U

o

:

33.6 V

Current I

o

:

57.0 mA

Power P

o

:

478.8 mW (linear characteristic)

Separation  

(intrinsically safe/other circuits):

safe separation to EN 60079-11, 

amplitude of the voltage 375 V

Gas group

II C

II B

external capacity 

C

o

 (nF)

26 36 46 49 160 180 230 280 350 412

external inductivity 

L

o

 (mH)

4.0 2.0 1.0 0.5 38.0 5.0 2.0 1.0 0.5 0.2

Reference values for cable:

C ≈ 200 nF/km, L ≈ 1 mH/km (C ≈ 200 pF/m, L ≈ 1 µH/m)

2.5  Safety classification

Standards:

EN ISO 13849-1, IEC 61508, 

EN 60947-5-1

PL:

Stop 0: up to e

Control category:

Stop 0: up to 4

DC

99% (high) 

CCF:

> 65 points

SIL:

up to 3

Service life:

15 years

B

10d

 value (for one channel):

Low voltages range 20%: 20,000,000

40%: 7,500,000

60%: 2,500,000

80%: 1,000,000

Maximum load 100%: 400,000

MTTF

B

d x

x

h

s/h

3600

d

10d

op

op

op

n

0,1 x n

op

t

cycle

For an average annual demand rate of n

op

 = 126,720 cycles per 

year, Performance Level PL e can be obtained at maximum load.

n

op

  =  average number of activations per year

d

op

  = average number of operating days per year

h

op

  =  average number of operating hours per day

t

cycle

  =   average demand rate of the safety function in s 

(e.g. 4 × per hour = 1 × per 15 min. = 900 s)

(Specifications can vary depending on the application-specific  

parameters h

op

, d

op

 and t

cycle

 as well as the load.)

3  Mounting

3.1  General mounting instructions

Mounting: snaps onto standard DIN rails to EN 60715.

Snap the bottom of the enclosure slightly tilted forwards in the DIN  

rail and push up until it latches in position.

3.2  Mounting of the sensors

The installation of the intrinsically safe current circuits must be executed 

in accordance with the applicable standards EN 60079-14 or EN 61241-14.

According to EN 60079-11, the following must be observed 

for the installation: a distance of ≥ 6 mm must be observed 

between the terminals of the intrinsically safe current circuits 

and other intrinsically safe current circuits. Between the 

terminals of the intrinsically safe current circuits and other, 

non-intrinsically safe current circuits, a distance of ≥ 50 mm 

must be observed.

The commissioning and installation are to be executed by 

qualified professionals only.

3.3  Installation in Zone 2: particular conditions

• The devices must be installed in control or junction boxes, which meet 

the requirements to EN 60079-15 and have at least protection class 

IP 54 (Fig. 1). To respect temperature class T5, the device must have 

a free volume of at least 2,400 cm

3

.

• Please make sure that you have read and understood these operating 

instructions and that you know all applicable legislations regarding 

occupational safety and accident prevention prior to installation and 

putting the component into operation.

• The intrinsically safe current circuits of the device (light blue terminals) 

may be lead in explosion-endangered areas. In this case, it must be 

especially observed that they are safely separated from all non-intrin-

sically safe current circuits.

• The connection and separation of the connections of  

non-intrinsically safe current circuits is not authorised  

in explosion-endangered atmospheres.

• Only use a damp cloth to clean the enclosure.

• The lifetime of the safety-monitoring related to the ignition 

protection class "nC" is at least 15 years. 

Upon expiration 

of this time, the safety-monitoring module must be repla-

ced either returned to the manufacturer for check-up!

The temperature specifications (–25°C ≤ Ta ≤ +60°C) of 

the safety-monitoring module are related to a volume of the 

control cabinet of at least approx. 2,400 cm

3

 for each SRB. 

The distance with regard to other safety-monitoring module 

imperatively must be at least approx. 5 cm.

Содержание PROTECT SRB 101EXi-1A

Страница 1: ...to execute safety related functions as part of an entire plant or machine It is the responsibility of the manufacturer of a machine or plant to ensure the proper functionality of the entire machinery or plant The safety monitoring module must be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the ra...

Страница 2: ...vation of a B10d value assessment also refer to Requirements of DIN EN ISO 13849 1 Control category 4 PL e to DIN EN ISO 13849 1 SIL 3 to DIN EN 61508 2 SILCL 3 to DIN EN 62061 meets the requirements of control category 4 to DIN EN 954 1 To determine the Performance Level PL of the entire safety function e g sensor logic actuator to DIN EN ISO 13849 1 an analysis of all relevant components is requ...

Страница 3: ...aps onto standard DIN rails to EN 60715 Snap the bottom of the enclosure slightly tilted forwards in the DIN rail and push up until it latches in position 3 2 Mounting of the sensors The installation of the intrinsically safe current circuits must be executed in accordance with the applicable standards EN 60079 14 or EN 61241 14 According to EN 60079 11 the following must be observed for the insta...

Страница 4: ... enabled 5 4 Adjustment Opening the front cover see Fig 3 To open the front cover insert a slotted screwdriver in the top and bottom cover notch and gently lift it When the front cover is open the electrostatic discharge requirements must be respected and observed After setting the front cover must be fitted back in position Setting the switch see Fig 4 The cross wire short monitoring function fac...

Страница 5: ...ccordance with the national prescriptions and legislations 8 Appendix 8 1 Wiring examples Dual channel control shown for a guard door monitor with two position switches where one has a positive break contact with external reset button J Fig 6 Relay outputs Suitable for 2 channel control for increase in capacity or number of contacts by means of contactors or relays with positive guided contacts Th...

Страница 6: ...o DIN EN ISO 13849 1 possible Dual channel guard door monitoring circuit with interlocking device to EN 1088 Fig 13 At least one contact with positive break required Wire breakage and earth leakage in the control circuits are detected Cross wire shorts between the control circuits are not detected For the safety circuits monitoring the interlocking devices may be designed as simple electrical appa...

Страница 7: ...B 101EXi 1A must be wired to the simple electrical apparatus Requirements for the intrinsically safe current circuit The enclosures have at least protection class IP 54 EN 60529 for gas IP6X for dust IP5X in case of non conductive dusts in Zone 22 9 1 Devices that can be used as simple electrical apparatus On the basis of a valid declaration of the manufacturer with an assess ment as simple electr...

Страница 8: ...4 9 EC EC Explosion Protection Directive ATEX 2004 108 EC EMC Directive Affixing of the CE conformity mark 1 for safety components whose type plate is labelled safety component Used harmonized standards EN 60079 15 EN 61241 0 EN 61241 11 EN 60079 0 EN 60079 11 Person authorized for the compilation of the technical documentation Ulrich Loss Möddinghofe 30 42279 Wuppertal Notified body TÜV Rheinland...

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