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Scan Combiflex 700 – Manual

- iv -

4.5.8

Assisted drive ...................................................................................................................... 23

4.6

Operation from remote control ................................................................................................... 23

4.6.1

Selecting remote control ..................................................................................................... 23

4.6.2

Start up ................................................................................................................................ 24

4.6.3

Stop ..................................................................................................................................... 24

4.6.4

Emergency stop ................................................................................................................... 24

4.6.5

Adjusting grinding speed .................................................................................................... 24

4.6.6

Change grinding direction .................................................................................................. 24

4.6.7

Assisted drive ...................................................................................................................... 24

4.6.8

Automatic drive .................................................................................................................. 25

4.7

Safety off position ...................................................................................................................... 25

4.8

Water connection ...................................................................................................................... 26

4.9

Changing tools ........................................................................................................................... 26

4.10

Using with generator .............................................................................................................. 26

Maintenance ...................................................................................................................................... 27

5.1

Precautions ................................................................................................................................. 27

5.2

Daily inspection prior to operation ............................................................................................ 27

5.3

Maintenance and inspection list ................................................................................................. 27

5.4

Grinding disc replacement / assembly ....................................................................................... 28

5.5

Cleaning the machine ................................................................................................................. 28

5.6

Trouble shooting ........................................................................................................................ 28

5.6.1

Grinding related faults ........................................................................................................ 28

5.6.2

Remote control related faults .............................................................................................. 29

5.6.3

Transportation related faults ............................................................................................... 29

5.6.4

Error codes .......................................................................................................................... 30

Spare parts ......................................................................................................................................... 31

6.1

Drawings .................................................................................................................................... 31

6.1.1

Gear barrel .......................................................................................................................... 33

Electrical schematics ......................................................................................................................... 38

Содержание Scan Combiflex 700

Страница 1: ...SCANMASKIN N Scan Combiflex 700 Users Guide MACHINES MINERALS KNOW HOW http www scanmaskin com...

Страница 2: ...you all the best with your new Scan Combiflex 700 and hope that it lives up to your expectations Scanmaskin Sverige AB Claes G ran Bergstrand Managing Director Address Scanmaskin Sweden AB Box 187 SE...

Страница 3: ...ontal surfaces approved by Scanmaskin Sweden AB If SC 700 is used for other purposes or handled in ways other than that described in this User Guide Scanmaskin Sweden AB disclaims all responsibility E...

Страница 4: ...y regarding maintenance 12 2 9 Safety regarding transport 12 2 9 1 Manual transport 12 2 9 2 Lifting 13 2 9 3 Inside vehicles 13 3 Transport 14 3 1 Precautions 14 3 2 Manual transport 14 3 2 1 Locking...

Страница 5: ...f position 25 4 8 Water connection 26 4 9 Changing tools 26 4 10 Using with generator 26 5 Maintenance 27 5 1 Precautions 27 5 2 Daily inspection prior to operation 27 5 3 Maintenance and inspection l...

Страница 6: ...Scan Combiflex 700 Manual v Layout Mountingplate 38 7 Warranty 46 8 EU Declaration 47...

Страница 7: ...Scan Combiflex 700 Manual vi 9 Alphabetical reference 48 10 Contact information 50...

Страница 8: ...o comply with the correct fuses may cause fire or injuries Power choice1 400 V 3 2 400 V 3 230 V 3 Power 7 5 kW 10 hp 11 kW 15 hp 7 5 kW 10 hp Current 16 A 32 A 32 A Voltage 380 400 V 3 380 400 V 3 20...

Страница 9: ...ng box Width 780 mm 30 7 Height 1480 mm 58 3 Depth 1480 mm 58 3 Ambient temperature range during operation 10 C to 50 C 14 F to 122 F Ambient temperature range during storage 40 C to 70 C 40 F to 158...

Страница 10: ...Scanmaskin Sweden AB before operation See the Grinding guide for information about available tools and 4 9 Changing tools for information about how to change the tools The tools are fitted using the S...

Страница 11: ...undulated concrete surfaces Preparation of the surface for coatings Polishing of the surface Removal of coating defects Removal of glue residues 1 5 Scope of supply The following parts are included w...

Страница 12: ...ontrol panel 2 Handle 3 Power inlet 1 1 Electrical specifications 4 Dust collector connection 5 Handle 6 System fan 7 Electrical cabinet 1 1 Electrical specifications 8 Drive unit 9 Wheel 10 Wheel loc...

Страница 13: ...is responsible for compliance with the safety regulations during operation and maintenance and for the use of safety devices supplied with the machine as well as the provision of appropriate addition...

Страница 14: ...ork or training staff to work with the machine From time to time the working practices of the operators are to be checked by a supervisor especially to the items regarding awareness of safety and haza...

Страница 15: ...ilities of the machine operator with regard to traffic safety regulations and inform him not to take instructions from third parties who may not be complying with the local safety requirements Personn...

Страница 16: ...work area for screws or other hard objects in the concrete Don t use the machine if there are any foreign objects stuck into the surface Such objects must be removed prior to operation of machine 2 6...

Страница 17: ...central near the machine Never lay the cable in a loop when operating the machine this will cause the cable to heat up and may cause fire See Figure 2 1 for explanation Figure 2 1 Recommended way to h...

Страница 18: ...to prevent burn injuries Adjustment servicing and inspection work on the period of time limits specified in this User Guide as well as any information on the replacement or parts and equipment must b...

Страница 19: ...chine must be lifted according to the instructions in 3 5 Lifting Observe the machines point of balance before lifting Failure to comply with these regulations may cause injuries or damages Only use s...

Страница 20: ...dle downwards to lift the gear barrel Push the machine in desired direction 3 2 1 Locking Unlocking of motor drive 1 2 3 Figure 3 1 Locking mechanism Item Description 1 Drive locking plate 2 Washer 3...

Страница 21: ...e sure that the joystick is on according to 4 5 7 4 Start up Select proper speed mode according to 4 5 7 5 Speed modes Set the drive mode selector to N neutral 5 Move the joystick on the remote contro...

Страница 22: ...Changing tools Fasten the straps used for lifting at the two handles as shown in Figure 3 2 Lift the machine Figure 3 2 Lifting points 3 6 Inside vehicles Detach the tools according to the instruction...

Страница 23: ...sition Make sure there is no debris in the work area Check the work area for screws or other hard objects in the concrete Don t use the machine if there are any foreign objects stuck into the surface...

Страница 24: ...ol panel of SC 700 Item Text symbol Description 1 Joystick 2 HOURS Hour meter 3 Rotation direction 4 0 1 Radio OFF ON 5 1 Starts the machine 6 0 1 Main switch 7 Rotation speed 8 Emergency stop 9 0 Sto...

Страница 25: ...ay 5 F R B L Transportation joystick 6 Emergency stop Main switch 7 START Starts the grinding head 8 STOP Stops the machine 9 FORWARD N BACKWARD Drive mode 10 SPEED F B Driving speed 11 TRACKING Tune...

Страница 26: ...e EMERGENCY STOP button 8 is in its upper position If not release it by turning it clock wise until it rises and press the STOP 9 button once to reset Press the START button 5 4 5 3 Stop Press the STO...

Страница 27: ...increase the grinding speed and counter clock wise to decrease it See 1 2 Mechanical specifications for the rotation speed range 4 5 6 Change grinding direction Use the L R switch 3 to select grindin...

Страница 28: ...1 Joystick 2 I Power on 3 Status light 4 Status lights 5 Mode light 6 M Speed mode Table 4 3 Joystick overview 4 5 7 2 Status light Status light 3 Description Off Off Green Full charge Amber Partial c...

Страница 29: ...ssisted drive Make sure that the joystick 1 is on according to 4 5 7 4 Start up Select proper speed mode according to 4 5 7 5 Speed modes Move the joystick 1 in the direction you want to drive the mac...

Страница 30: ...used 4 6 4 Emergency stop When the emergency stop 6 is used the remote connection is lost and the machine will stop To reset the machine re establish the remote connection according to 4 6 1 Selecting...

Страница 31: ...ame fashion as the joystick on the control panel 4 6 8 3 Radio LED indications Mode Event Indication System OK Not connected Fast green 50 50ms Joystick not in centre position at start up Slow green 3...

Страница 32: ...sh the segment outwards 3 The segment is now fit on the Scan On plate To make sure that the segment is secured use a small plastic hammer and slightly hit the segment outwards In reverse this techniqu...

Страница 33: ...juries Adjustment servicing and inspection work on the period of time limits specified in this User Guide as well as any information on the replacement or parts and equipment must be undertaken and or...

Страница 34: ...re is a power failure from the power supply Inspect the fuses in the worksites fuse box Inspect cables Measure that all three phases are present and at full voltage near the machine O E E The emergenc...

Страница 35: ...elease the emergency stop button O The antenna is damaged Replace the antenna S Table 5 2 Common faults remote control 5 6 3 Transportation related faults Symptom Cause Correction A9 Transportation do...

Страница 36: ...ply There is a voltage drop at the power supply See A2001 A2006 Speed reference error The potentiometer on the control panel is damaged Inspect the potentiometer Replace if necessary S S A2009 Over te...

Страница 37: ...Scan Combiflex 700 Manual Chapter 6 31 6 Spare parts 6 1 Drawings Machine overview 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Figure 6 1 SC 700 spare parts...

Страница 38: ...Dust hose 7 Frame 8 Rubber bush 9 Wheel lock 10 Wheel 11 Wheel axis 12 Roller bearing 13 Roller bearing 14 Left drive motor 15 Right drive motor 16 Handle 17 Electrical cabinet door 18 Power inlet 19...

Страница 39: ...iflex 700 Manual Chapter 6 33 6 1 1 Gear barrel 6 1 1 1 overview 570066 570133 910025 x 24 910030 x 12 570606 560514 Grinding spindle Center axis 910044 x 4 570610 570605 910025 x 24 910030 x 12 Grind...

Страница 40: ...Scan Combiflex 700 Manual Chapter 6 34 6 1 1 2 Center axis 910096 570067 910207 570024 910306 570103 910204 570021 570022 570114 910309 910307 570063 570064 910306 570104 570023 570027 910012 x 4...

Страница 41: ...anual Chapter 6 35 6 1 1 3 Grinding spindle 910303 570025 570112 910203 560521 910203 910203 560512 560513 570112 570025 560515 2 pcs Grinding Head 570072 1 pcs Grinding Head Note The top key is only...

Страница 42: ...Scan Combiflex 700 Manual Chapter 6 36 Grinding head...

Страница 43: ...spindle hub 3 570084 Cover plate grinding spindle 3 570085 Distance plate grinding spindle hub 3 570087 V ring 3 570103 Ball bearing 1 570104 Ball bearing 1 570112 Ball bearing 6 570114 Roller bearin...

Страница 44: ...Scan Combiflex 700 Manual Chapter 6 38 Electrical schematics Layout Mountingplate...

Страница 45: ...Scan Combiflex 700 Manual Chapter 6 39 Layout Panel...

Страница 46: ...Scan Combiflex 700 Manual Chapter 6 40 Connection block...

Страница 47: ...Scan Combiflex 700 Manual Chapter 6 41 Inverter...

Страница 48: ...Scan Combiflex 700 Manual Chapter 6 42 Control Voltage 24 VDC...

Страница 49: ...Scan Combiflex 700 Manual Chapter 6 43 Radio Remote Unit...

Страница 50: ...Scan Combiflex 700 Manual Chapter 6 44 Transport Motor Drivesytem TMD...

Страница 51: ...Scan Combiflex 700 Manual Chapter 6 45 Control Panel...

Страница 52: ...are not covered by the warranty 4 Scanmaskin is not liable for any damages to grinding discs or other similar equipment 5 The warranty only applies to material and design deficiencies and does not app...

Страница 53: ...monized standards Safety of machinery EN ISO 12100 2010 Safety of machinery EN ISO 60204 1 Safe Torque Off EN 61800 5 2 Place of issue Lindome Gothenburg Sweden Name of authorized representative Claes...

Страница 54: ...l SC 500i 33 Grinding head 36 E Electrical safety 10 Electrical schematics 38 Error codes 30 EU Declaration 47 F Faults troubleshooting See Maintenance Fuse External 2 G Grinding disc Replacement 28 M...

Страница 55: ...Scan Combiflex 700 Manual Chapter 8 49 S Spare parts 31 Specifications Electrical 2 T Tools Availble tools 4 changing 26 Snap On 26 Transport 14 lifting 16 manual 14 15 V W Warranty 46...

Страница 56: ...mail info scanmineral dk Website www scanmaskin se Norway Postboks 6 Furuset N 1001 Oslo Tomtveien 12 N 2015 Leisund Phone 47 63 87 60 00 Fax 47 63 87 60 01 E mail info scanmaskin no Website www scanm...

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