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Installation, Operation and

Maintenance Manual

Saunders® M-VUE

Intelligent Sensing Technology

brands you trust.

www.cranecpe.com

Crane ChemPharma & Energy

Содержание M-VUE

Страница 1: ...Installation Operation and Maintenance Manual Saunders M VUE Intelligent Sensing Technology brands you trust www cranecpe com Crane ChemPharma Energy ...

Страница 2: ...aftey Instructions 4 Scope of Supply 5 Overview 6 Basic Installation Guide 7 11 Mounting the Solenoid Valve 9 Mounting M VUE to an Actuator 10 Solenoid Valve Pneumatic Connections 11 Calibration 12 16 Integral Solenoid 13 Remote Solenoid 14 AS Interface 15 DeviceNet 16 ...

Страница 3: ... to Point Wiring 17 AS Interface AS i 18 20 Wiring 18 Communication Bits 19 Addressing 20 DeviceNet 21 25 Wiring 23 Communication Bytes 24 Setting Address on DeviceNet Units Only 25 Using the M VUE Menus 26 28 Technical Data 29 Troubleshooting Alarms 30 Dimensions 31 ...

Страница 4: ...atics connections are made correctly Electrical Risks Before working on the sensor switch off the power supply and prevent reactivation Observe applicable accident prevention and safety regulations for electrical equipment Hazardous Situation To avoid injury ensure That the system cannot be activated unintentionally Installation and maintenance may be carried out by authorized technicians only Aft...

Страница 5: ...sories and spares are available from Saunders on request Please contact us for more information Sensor Electronics Module Magnetic Target with visual indicator Exhaust Block optional Solenoid Cover optional Cable optional Sensor Mounting Base 3 2 Integral Solenoid optional Spare Magnetic Key ...

Страница 6: ...ic key for use with H1 and H2 magnetic buttons Mechanical position indicator Optional solenoid valve Magnetic Buttons H1 and H2 to allow configuration with the magnetic key Magnetic button connection indication Ring of super bright LEDs Indicate valve position ...

Страница 7: ...7 www cranecpe com Crane ChemPharma Energy Basic Installation Guide Sensor Electronic Module Cable connector Available in various types contact Saunders for further information Sensor Mounting Base ...

Страница 8: ... BM V 1 8 NPT ES Exhaust with 1 8 BSP ASI 3 1A ASi v2 0 Profile 7H BM VS 1 8 BSP ASI 3 2 ASi v2 1 ASI 3 3 ASi v 3 0 DNC DeviceNet VM 7 8 5 Pin V15 M12 5 Pin EXAMPLE M VUE DNC VM BM V E MEANING M VUE Sensor with DeviceNet 7 8 5 Pin connector 1 8 NPT Solenoid Valve and 1 8 Exhaust NPT Block Note Configurations are dependent upon communication type network protocol etc Contact Saunders for more infor...

Страница 9: ...th the four fastening screws provided Make sure the two O rings are attached to the side of pneumatic case This will avoid contamination and any air leakage Re attachthecoiltothepneumaticcase andtightenthetwofasteningscrews Connectthetwocables electronic sensor andthecoil Replacethe solenoidcover andtightenthescrews Tools Required Philips or Flat head screwdriver 8 mm open ended spanner to suit ai...

Страница 10: ...PEN position is visible Screw fix the Magnetic Target with Visual Indication to the actuator We recommend any low strength threadlock adhesive After adjustments have been completed tighten the three captive screws at the base of the sensor Connect any air fittings and tube to the actuator and M VUE solenoid if integral solenoid is fitted Note Supply pressure not to exceed 8 bar 116 PSI Once power ...

Страница 11: ... of Port 3 to the environment Warning Do not block the port orifice as it may interfere with normal operation 4 Note Picture shows optional exhaust port block that may be used to channel air out of classified area Basic Installation Guide Solenoid Valve Pneumatic Connections The size of the pneumatic connections offered are 1 8 NPT or BSP Internal connection bays are Stainless Steel reinforced Not...

Страница 12: ...No No Yes Yes Yes Yes Calibration and Setting Options The features of M VUE are dependent on both the network communication protocol and the use of integral or remote solenoid The table below outlines the possibilities of each of the M VUE network protocols Description of LEDs LED Functions P1 Self Calibration P2 Hand Calibration P3 Solenoid Option P4 Output Inversion P5 Led Inversion P6 Factory R...

Страница 13: ...lf calibration routine is successful all the LEDs will flash green for 2 seconds and M VUE will return to normal run mode 3 If the self calibration routine fails all LEDs will flash red for 2 seconds P1 will remain flashing waiting for confirmation to try another calibration Note If the calibration fails the last successful calibration will remain stored at the sensor Forcing the Integral Solenoid...

Страница 14: ...D will light red This is indication that the aseptic valve is in the CLOSED position Confirm the CLOSED position by holding the magnetic key over H2 5 P2 LED will light green This is indication that the aseptic valve needs to be OPEN position Confirm the OPEN position with the magnetic key over H2 6 To exit the configuration mode hold the magnetic key over H1 for more than 3 seconds or wait 30 sec...

Страница 15: ...th External Solenoid AS Interface M VUE can operate a remote solenoid to cycle a pneumatic actuator and remote calibrate the corresponding aseptic valve By changing Output Bit 2 from 0 to 1 the M VUE unit can perform its self calibration cycle Input Bit 3 must be used to command a signal to control a remote solenoid Value 0 is used to de energize a remote solenoid Value 1 is used to energize a rem...

Страница 16: ... used to de energize the remote solenoid Value 1 is used to energize the remote solenoid The self calibration sequence is automatic and will cycle the aseptic valve for three cycles Note In order to perform a successful calibration after 3 seconds Bit 2 must be changed from 1 to 0 Warning Self Calibration will perform valve cycling and thus care must taken as the valve will move Output Byte 1 Bit ...

Страница 17: ...LC input card Output 2 indicates when the valve is OPEN and sends this signal to the PLC input card These outputs can be reversed in the Output Option within the M VUE menu Note For units without integral solenoid pin 5 is not active To bypass the integral solenoid to use a panel mounted solenoid the pin 5 yellow wire is isolated or connected to the negative 24dc pin 3 terminal Note The wiring con...

Страница 18: ...18 www cranecpe com Crane ChemPharma Energy AS Interface AS i Wiring Pin Wire Colour Designation 1 Brown AS i 2 Blue AS i Pin Configuration Wiring Diagram ...

Страница 19: ...ernal Solenoid OFF 1 M VUE Asks External Solenoid ON AS Interface Communication Bits Output Bits Bit 3 Bit 2 Bit 1 Bit 0 Self calibration Solenoid command Output Bit 0 when changed from 0 to 1 the solenoid is activated Output Bit 2 when changed from 0 to 1 the sensor starts self calibration Note In order to perform a successful calibration after 3 seconds bit 2 must be changed otherwise the sequen...

Страница 20: ...sing the M VUE can be performed with a standard AS i Handheld programmer or by network configuration software The number of addresses depends on the AS i version The default address for M VUE is 0 I O and ID Parameters I O Code is a hexadecimal code recorded on the AS i chip and determines a code to indicate the number of inputs and outputs of the slave ID Code This code also hexadecimal indicates...

Страница 21: ...diameter this cable has limited flexibility and can be difficult to install in some circumstances Thin Cable The DeviceNet thin cable is also known as a Drop Cable It has an external diameter of 7mm with a PVC cover or in special cases PU cover Due to the smaller diameter the thin cable is more flexible than thick cable but care must be taken with cable installation Cable Lengths The table below s...

Страница 22: ... if a network has been terminated correctly is measure the resistance between the communication wires blue and white if the result is approximately 60 Ω this indicates that the resistors are present on the network DeviceNet Communication Setting the Address The address can be set in 3 ways by the software configuration via handheld or by the menu on the M VUE unit M VUE can be addressed from 00 to...

Страница 23: ...23 www cranecpe com Crane ChemPharma Energy DeviceNet Wiring Pin Wire Colour Designation 1 Bare Drain GND 2 Red 24 V dc 3 Black 24 V dc 4 White CAN_H 5 Blue CAN_L Pin Configuration Wiring Diagram ...

Страница 24: ...F 1 Asking PLC1 to Power External Solenoid ON 1 General Alarms X Not Used X Not Used Communication Bytes Output Byte Output Bits 7 6 5 4 3 2 1 0 1 Factory Reset Self Calibration Solenoid Command ID Parameter Current Value 1 Self Calibration YES NO 2 Self Calibration Confirm OK FAIL 3 Factory Reset YES NO Note 1 Use with external solenoid in self calibration mode Note 2 To use with external solenoi...

Страница 25: ...y over H2 for 3 seconds The ring of LED s will flash green for 2 seconds This indicates Configuration Mode has been accessed 2 All LEDs will flash for 2 seconds immediately after P1 will flash green Use H1 to select SET on the LCD screen P1 and P6 LEDs will flash green 3 Use H2 to select the DeviceNet address The ONEs digit will flash 4 Use H1 to change the digits 0 to 9 Use H2 to confirm the desi...

Страница 26: ...r H2 buttons Hold the magnetic key over H2 for 3 seconds The ring of LED s will flash green for 2 seconds This indicates Configuration Mode has been accessed All LEDs will flash for 2 seconds immediately after P1 will flash green Use H1 to select P3 Solenoid Option 3 sec to confirm hand calibration 3 sec to confirm hand calibration All LEDs flashing for 2 seconds Once P3 has been selected hold the...

Страница 27: ...ng any magnetic key to either H1 or H2 buttons To exit the configuration mode hold the magnetic key over H1 for more than 3 seconds or wait 30 seconds without approaching any magnetic key to either H1 or H2 buttons All LEDs will flash for 2 seconds immediately after P1 will flash green Use H1 to select P4 Output Inversion All LEDs will flash for 2 seconds immediately after P1 will flash green Use ...

Страница 28: ...network equipment 3 sec to confirm factory reset Once P6 has been selected hold the magnetic key over H2 for 3 seconds All LEDs will flash green for 2 seconds indicating the sensor has been reset to factory settings Hold the magnetic key over H2 for 3 seconds The ring of LED s will flash green for 2 seconds This indicates Configuration Mode has been accessed All LEDs will flash for 2 seconds immed...

Страница 29: ...tworking versions only Standard Connection P2P with SOV M12 5 pin P2P without SOV M12 5pin AS i M12 4 Pin DeviceNet Mini 7 8 5 pin Materials of Construction Sensor Mounting Base Glass Reinforced Polybutylene Terephthalate PBT Sensor Electronics Module Polycarbonate PC Cap Polycarbonate PC Seals Buna N Nitrile Connector Stainless steel Fasteners Stainless steel Target Composite ferrous magnet Power...

Страница 30: ...nitial calibration P2 will flash red to indicate the alarm 20 tolerance Check for actuator damage Perform Self Calibration again Alarm 3 Indicates that the actuator shaft has not reached the desired position after the initial position has been detected P3 will flash red to indicate the feedback sensor status Position 1 Open and Position 2 Closed are 0 Check for actuator damage Verify correct press...

Страница 31: ...31 www cranecpe com Crane ChemPharma Energy Dimensions ...

Страница 32: ... including products already on order provided that such alteration can be made without changes being necessary in specifications already agreed All trademarks in this material are property of the Crane Co or its subsidiaries The Crane and Crane brands logotype in alphabetical order ALOYCO CENTER LINE COMPAC NOZ CRANE DEPA DUO CHEK ELRO FLOWSEAL JENKINS KROMBACH NOZ CHEK PACIFIC VALVES RESISTOFLEX ...

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