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SECTION 2 - Configuration

 

 
 
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SATO  M-8400RV  Service Manual

 

 

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Содержание M-8400RV

Страница 1: ...P N 9001042 Rev C Industrial Bar Code Printers SATO M 8400RV Service Manual SATO America Inc 10350 A Nations Ford Rd Charlotte NC 28273...

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Страница 3: ...1 17 Default Settings 2 2 27 Printer Adjustments 2 3 28 Advanced Mode Settings and Adjustments 2 4 32 Printing Test Labels 2 5 43 SECTION 3 INTERFACE SPECIFICATIONS Overview 3 1 45 Interface Types 3 2...

Страница 4: ...he Label Out Sensor Assembly 6 7 97 Replacing the Ribbon Motion Sensor 6 8 99 Replacing the Ribbon Drive Clutch Washers 6 9 101 Replacing the Timing Belts 6 10 104 Replacing the Platen 6 11 106 Replac...

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Страница 6: ...cteristics DIMENSIONS Width 10 4 in 265 mm Depth 17 in 430 mm Height 13 5 in 341 mm Weight 40 lbs 18 Kg POWER REQUIREMENTS Voltage 100 115 V 10 220 V 10 50 60 Hz 1 Power Consumption 50 Watts Idle 130...

Страница 7: ...PLY SPINDLE RIBBON REWIND SPINDLE PRINT HEAD ASSEMBLY PLATEN ROLLER DIP SWITCH CONFIGURATION TABLE AND MEDIA LOADING PROGRAM MEDIA HOLDER SENSORS AND SWITCHES Refer to Section 1 7 LCD DISPLAY POWER ON...

Страница 8: ...N 1 Overview Specifications Rev C SATO M 8400RV Service Manual 4 1 3 Components TEAR OFF LABEL COVER MAIN PC BOARD POWER SUPPLY UNIT LCD BOARD LED BOARD ON BACKSIDE OF PANEL STEPPER MOTOR SHAFT TIMING...

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Страница 10: ...RU PHVVDJH ZLOO EH GLVSOD HG RQ WKH RSHUDWRU SDQHO 1 7 Switches and Sensors RIBBON SENSOR 7KH VHQVRU ZLOO UHDFW WR WKH ULEERQ XQZLQG ZKHQ DSSUR LPDWHO IHHW RI ULEERQ UHPDLQV 7KLV VHQVRU LV D PRWLRQ GH...

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Страница 13: ...orPanel Displays Cont LED S STATUS INDICATORS POWER LOOXPLQDWHG ZKHQ WKH SRZHU LV RQ LABEL LOOXPLQDWHG ZKHQ ODEHO VXSSO LV RXW RIBBON LOOXPLQDWHG ZKHQ ULEERQ PRWLRQ VHQVRU GRHV QRW GHWHFW DQ ULEERQ PR...

Страница 14: ...l Cutter Internal attachment allowing labels to be cut at specified internals Controlled through programming Real Time Clock Calendar An internally mounted Date Time clock that can be used to date tim...

Страница 15: ...aximum Print Length Expanded Print Length 14 in 356 mm Maximum Print Length with 2MB Memory Card 49 5 in 1249 mm 1 12 Media Sensing and Ribbon MEDIA Minimum Maximum Width 87 in to 5 0 in 22 mm to 128...

Страница 16: ...th 4 4 in 111 mm Length 1475 ft 450 m Thickness 4 5 micron Face In Wind 1 13 Controls and Signals Adjustments CONTROLS AND SIGNALS On Line Green LED Power Green LED Label Red LED Ribbon Red LED Error...

Страница 17: ...ol X On X Off Bi directional ENQ Response Data Transmission ASCII Format 1 15 Processing PROCESSING CPU 32 BIT RISC ROM 1 Mbyte 4 M bit x 2 DRAM 2 MByte 1 16 Character Fonts MATRIX FONTS U Font 5 dots...

Страница 18: ...vers Condensed Bold XL XL Font 48 dots W x 48 dots H Sans Serif VECTOR FONT Helvetica Bold Proportional or Fixed Spacing Font Size 50 x 50 dots to 999 x 999 dots 10 Font Variations DOWNLOADABLE FONTS...

Страница 19: ...POSTNET UCC EAN 128 Data Matrix Maxicode PDF417 Ratios where appropriate 2 1 3 1 5 2 User definable bar widths Bar Height 4 to 600 dots User programmable Rotation 00 900 1800 and 2700 OTHER FEATURES...

Страница 20: ...SECTION 1 Overview Specifications Rev C 16 SATO M 8400RV Service Manual...

Страница 21: ...RQ WKH RSHUDWLRQ SDQHO 7KHVH VZLWFKHV FDQ EH XVHG WR VHW RS232C TRANSMIT RECEIVE PARAMETERS THERMAL TRANSFER OR DIRECT THERMAL MODE LABEL SENSOR ENABLE DISABLE HEAD CHECK MODE HEX DUMP MODE RECEIVE BU...

Страница 22: ...DUH UHDG E WKH SULQWHU HOHFWURQLFV GXULQJ WKH SRZHU XS VHTXHQFH 7KH ZLOO QRW EHFRPH HIIHFWLYH XQWLO WKH SRZHU LV F FOHG RS232 Transmit Receive Setting Data Bit Selection DSW1 1 7KLV VZLWFK VHWV WKH S...

Страница 23: ...WKH 56 SRUW Communication Protocol Selection DSW1 7 DSW1 8 6HOHFWV WKH IORZ FRQWURO DQG VWDWXV UHSRUWLQJ DSW1 5 DSW1 6 SETTING OFF OFF 9600 OFF ON 19200 ON OFF 4800 ON ON 2400 DSW1 7 DSW1 8 SETTING OF...

Страница 24: ...WLYH 0DUN GHWHFWRU Head Check Selection DSW2 3 KHQ VHOHFWHG WKH SULQWHU ZLOO FKHFN IRU KHDG HOHPHQWV WKDW DUH HOHFWULFDOO PDOIXQFWLRQLQJ Hex Dump Selection DSW2 4 6HOHFWV H XPS PRGH Receive Buffer Sel...

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Страница 28: ...rinter status Bi Com mode Can 18 Hex 21 Hex Cancel print job Bi Com mode Off Line 40 Hex 5D Hex Take printer Off Line M84XX Compatibility DS2 8 RU HPXODWLQJ 0 VRIWZDUH 6KRXOG EH XVHG RQO LI SUREOHPV D...

Страница 29: ...RUH SULQWLQJ WKH QH W ODEHO External Signal Interface 7KH 7 FRQQHFWRU RQ WKH SULQWHU UHDU SDQHO LV LQWHQGHG IRU XVH ZLWK WKH H WHUQDO SULQWHU DFFHVVRULHV VXFK DV ODEHO UHZLQGHUV RU DSSOLFDWRUV 7KH SLQ...

Страница 30: ...ignal types Repeat Print via External Signal DSW3 8 OORZV DQ H WHUQDO GHYLFH WR FRQWURO WKH UHSULQW RI WKH ODEHO LQ WKH SULQW EXIIHU DSW3 8 SETTING OFF Disabled ON Enabled 1 2 3 4 5 6 7 8 ON OFF DSW3...

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Страница 32: ...WKH PDQXDOO VHW YDOXHV ZLOO EH XVHG E WKH SULQWHU I RX VHW WKH YDOXHV PDQXDOO DQG WKHQ GRZQORDG D MRE ZLWK VRIWZDUH VHWWLQJV WKH VRIWZDUH VHWWLQJV ZLOO EH XVHG Print Buffer Hex Dump Label Refer to Pa...

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Страница 37: ...Mode Flow Refer to the following pages for a full description of each setting FEED KEY FEED KEY FEED KEY Press FEED KEY to recycle back through the ADVANCED MODE SETUP section or press the LINE key to...

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Страница 40: ...OO RI RXU ODEHO IRUPDWV 7R DFFHVV WKLV VHWWLQJ SHUIRUP WKH IROORZLQJ VWHSV STEP PROCEDURE 8VH WKH 1 NH WR VWHS WKH XQGHUOLQH WR HLWKHU WKH SRVLWLYH RU QHJDWLYH VHOHFWLRQ SRVLWLYH VHOHFWLRQ LQFUHDVHV P...

Страница 41: ...WKH KHDG LV FORVHG 7KHUH DUH VRPH LQVWDQFHV ZKHUH WKH DXWRPDWLFDOO FDOFXODWHG YDOXH PXVW EH DGMXVWHG WR HQVXUH UHOLDEOH ODEHO IHHGLQJ VXFK DV ZKHQ WKH EDFNLQJ RSDFLW RU WKH UHIOHFWDQFH RI WKH 0DUN YD...

Страница 42: ...GHVLUHG VHWWLQJ 7KH GLVSOD ZLOO LQFUHPHQW RQH VWHS IRU HDFK WLPH WKH 1 NH LV SUHVVHG I WKH 1 NH LV KHOG GRZQ IRU PRUH WKDQ WZR VHFRQGV LW ZLOO DXWRPDWLFDOO JR LQWR WKH IDVW VFUROO PRGH 7KH UHDGLQJ ZLO...

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Страница 44: ...NH WR VFUROO WKURXJK WKH QXPEHUV FRUUHVSRQGLQJ WR WKH PRQWK 7KH PRQWK QXPEHU ZLOO LQFUHDVH E RQH YDOXH HDFK WLPH WKH 1 NH LV SUHVVHG D IWHU RX KDYH VHW WKH FRUUHFW PRQWK SUHVV WKH NH WR DGYDQFH WKH XQ...

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Страница 46: ...DUH LGHQWLILHG LQ WKH GLVSOD DV LIH HDG RXQWHU 63 LVSHQVH RXQWHU 87 XWWHU RXQWHU 7R DFFHVV WKLV VHWWLQJ SHUIRUP WKH IROORZLQJ VWHSV STEP PROCEDURE 8VH WKH 1 NH WR VWHS WKH XQGHUOLQH FXUVRU WR WKH FRXQ...

Страница 47: ...LQW 0RGH SRZHU XS WKH SULQWHU ZKLOH SUHVVLQJ WKH NH DQG D VLQJOH DXGLEOH VLJQDO ZLOO EH KHDUG 5HOHDVH WKH NH DQG WKH SULQWHU WR GLVSOD WKH IROORZLQJ PHVVDJH RQ WKH SDQHO Print Size 7R DFFHVV WKLV VHWW...

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Страница 49: ...UDWLRQ ZLWK HLWKHU SDUDOOHO RU VHULDO GDWD WUDQVIHUV RWK D SDUDOOHO HQWURQLFV DQG D VHULDO 56 LQWHUIDFH DUH VXSSOLHG ZLWK WKH VWDQGDUG SULQWHU 7KH HQWURQLFV 3DUDOOHO LQWHUIDFH ZLOO SUREDEO EH WKH PRVW...

Страница 50: ...QILJXUHG WR DFFHSW RQH SULQW MRE DW D WLPH RU PXOWLSOH SULQW MREV 7KH VLQJOH MRE SULQW EXIIHU LV JHQHUDOO XVHG E VRIWZDUH SURJUDPV WKDW ZLVK WR PDLQWDLQ FRQWURO RI WKH MRE SULQW TXHXH VR WKDW LW FDQ P...

Страница 51: ...KH KRVW WKDW LW FDQ DJDLQ UHFHLYH GDWD 6HH LJXUH 3 4 RS232C Serial Interface General Specifications Asynchronous ASCII DOI GXSOH FRPPXQLFDWLRQ 5HDG XV DUGZDUH ORZ RQWURO 3LQ 75 RQWURO 3LQ 576 UURU RQG...

Страница 52: ...XLUHPHQWV DSSURSULDWH WR WKH 56 SURWRFRO FKRVHQ Signal Levels LJK 9 WR 9 RZ 9 WR 9 Pin Assignments RS232C Interface Signals PIN DIRECTION SIGNAL DESCRIPTION 1 Reference FG Frame Ground 2 To Host TD Tr...

Страница 53: ...Ready When this line is high the printer will be ready to receive data This line must be high before data is transmitted If this line is not being used it should be tied high to pin 20 7 Reference SG...

Страница 54: ...Ground 7KLV FRQQHFWLRQ DW WKH KRVW VLGH RI WKH LQWHUIDFH ZRXOG GHSHQG XSRQ WKH SLQ WKDW LV EHLQJ XVHG DV WKH 5HDG XV VLJQDO E WKH GULYLQJ VRIWZDUH 7 SLFDOO RQ D 3 LW ZRXOG EH HLWKHU 76 SLQ RU 65 SLQ R...

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Страница 56: ...KH KRVW PXVW UHTXHVW WKH FRPSOHWH VWDWXV IURP WKH SULQWHU LQFOXGLQJ UHDG EXV KHQHYHU WKH KRVW UHTXHVWV SULQWHU VWDWXV LW WUDQVPLWV DQ 14 WR WKH SULQWHU DQG WKH SULQWHU ZLOO UHVSRQG ZLWK LWV VWDWXV ZLW...

Страница 57: ...6WDWXV VLQJOH E WH GHILQLQJ WKH FXUUHQW VWDWXV RI WKH SULQWHU VHH WKH 6WDWXV WH HILQLWLRQ WDEOH DEHO 5HPDLQLQJ 6L E WHV GHILQLQJ WKH QXPEHU RI ODEHOV UHPDLQLQJ LQ WKH FXUUHQW SULQW MRE 7KH UDQJH LV I...

Страница 58: ...TING FOR DATA A 41 No Errors B 42 Ribbon Near End C 43 Buffer Near Full D 44 Ribbon Near End and Buffer Near Full ON LINE PRINTING G 47 No Errors H 48 Ribbon Near End I 49 Buffer Near Full J 4A Ribbon...

Страница 59: ...Error j 6A Cutter Error k 6B Other Error Condition 3 5 Centronics Parallel Interface Electrical Specifications Printer Connector AMP 57 40360 DDK or equivalent Cable Connector AMP 57 30360 DDK or equi...

Страница 60: ...2 Return Reference 4 DATA 3 To Printer 22 DATA 3 Return Reference 5 DATA 4 To Printer 23 DATA 4 Return Reference 6 DATA 5 To Printer 24 DATA 5 Return Reference 7 DATA 6 To Printer 25 DATA 6 Return Ref...

Страница 61: ...ntrol Panel in the ON position 6 To Host End Print It is used to drive an applicator or other external device requiring synchronization with the print cycle You may choose between four types of output...

Страница 62: ...400RV Service Manual 3 6 Accessory EXT Connector Cont ExternalOutputSignalTypes 1 K ohm W Pin 13 Vcc 5V Signal Out Pin 1 3 4 or 6 End Print Label Feed Stop Start Print Label Feed Stop 20 milliseconds...

Страница 63: ...PHDVXULQJ YROWDJH OHYHOV 3RZHU VXSSO UHPRYDO DQG UHSODFHPHQW SURFHGXUHV DUH ORFDWHG LQ 6HFWLRQ RX FDQ DGMXVW WKUHVKROG YROWDJH OHYHOV IRU ODEHO VHQVRUV 7KHVH DGMXVWPHQWV DUH PDGH WR DOORZ IRU YDULDWLR...

Страница 64: ...HU 3KLOOLSV 6FUHZGULYHU STEP PROCEDURE 2SHQ WKH WRS DQG VLGH DFFHVV GRRUV RQ WKH PHFKDQLFDO VLGH RI WKH SULQWHU RRVHQ LQVLGH VFUHZV KROGLQJ WKH HIW 6LGH RYHU WR WKH LQVLGH WRS RI WKH SULQWHU 5HPRYH VF...

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Страница 66: ...SECTION 4 Electrical Checks and Adjustments Rev C 62 SATO M 8400RV Service Manual 4 3 Power Supply Checks Fig 4 6 TEST PINS 1 10 Fig 4 4 VR 1 5 Fig 4 5 TEST PINS 1 10 VR1 VR5 MAIN CIRCUIT BOARD...

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Страница 69: ...6HQVRU YROWDJH SHUIRUP WKH IROORZLQJ VWHSV STEP PROCEDURE Refer to Section 4 2 for steps prior to adjustment 2Q WKH PDLQ FLUFXLW ERDUG WXUQ 95 FORFNZLVH WR WKH PD LPXP SRVLWLRQ 5HIHU WR LJ WWDFK WKH Y...

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Страница 79: ...ev C 75 SATO M 8400RV Service Manual 5 2 Ribbon Clutch Adjustments ADJUST NUT SET SCREW IS INSIDE ADJUST NUT RIBBON UNWIND SPINDLE RIBBON REWIND SPINDLE 300 400g UNWIND 600 800g REWIND TENSION GAUGE E...

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Страница 93: ...SATO M 8400RV Service Manual 6 3 Replacing the Print Head PRINT HEAD CENTER SCREW Fig 6 4 ALIGNMENT PINS HEAD HOLDER Fig 6 5 6 6 PRINT HEAD P H DATA CABLE P H POWER CABLE Fig 6 3 LABEL TEAR OFF COVER...

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Страница 95: ...SECTION 6 Replacement Procedures Rev C 91 SATO M 8400RV Service Manual 6 4 Replacing the Main Circuit Board Fig 6 7 REMOVE EPROMS REMOVE 4 SCREWS TO DETACH PCB DISCONNECT CABLES DISCONNECT CABLES...

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Страница 97: ...eplacement Procedures Rev C 93 SATO M 8400RV Service Manual 6 5 Replacing the Power Supply Fig 6 8b FUSE WIRING PCB SHOWN DETACHED REMOVE 2 SCREWS OPPOSITE SIDE POWER UNIT SHOWN DETACHED SCREWS CABLE...

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Страница 99: ...nual 6 6 Replacing the Label Pitch Sensor Assembly 2 SCREWS BRACKET SIDE FRAME Fig 6 10 Fig 6 11 Fig 6 12 LABEL PITCH SENSOR MODULE IN POSITION SENSOR MODULE SHOWN REMOVED LABEL COVER SIDE FRAME Fig 6...

Страница 100: ...RV Service Manual 6 6 Replacing the Label Pitch Sensor Assembly SPRING PLATE SHAFT SENSOR Fig 6 14 Fig 6 15 Fig 6 16 ACCESS OPENING T EXTRUSION OF MODULE T SLOT FOR MODULE EXTRUSION Fig 6 13 THIS END...

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Страница 102: ...SATO M 8400RV Service Manual 6 7 Replacing the Label Out Sensor Assembly Micro Switch LOOSEN SCREW REMOVE SCREWS DOOR LATCH AND ANGLE SUPPORTS SENSOR CONTACT SENSOR AND SCREWS UNDERSIDE OF RAMP ASSEM...

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Страница 104: ...res Rev C 100 SATO M 8400RV Service Manual 6 8 Replacing the Ribbon Motion Sensor UNWIND SPINDLE ASSEMBLY SENSOR AND MOUNTING SCREW Fig 6 17 Fig 6 18 SENSOR CONNECTOR Fig 6 19 2 SCREWS ATTACHING SENSO...

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Страница 106: ...dures Rev C 102 SATO M 8400RV Service Manual 6 9 Replacing the Ribbon Drive Clutch Washers UNWIND SPINDLE TEETH MUST FACE ITEM 10 COMPONENTS SHOWN ASSEMBLED 7 11 10 8 9 7 3 6 5 4 1 2 9 WIND SPINDLE A...

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Страница 109: ...s Rev C 105 SATO M 8400RV Service Manual 6 10 Replacing the Timing Belts Fig 6 24 SCREW TO CARBON REWIND SHAFT Fig 6 25 2 SCREWS MOTOR TO FRAME BELT B BELT C BELT A 1 SCREW COVER TO FRAME STEPPER MOTO...

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Страница 111: ...8400RV Service Manual Fig 6 27 Fig 6 29 REMOVE E SNAP RING PLATEN SHAFT PULLEY E SNAP RING SCREW CLAMP 6 11 Replacing the Platen SCREW CLAMP 1 SCREW COVER TO FRAME STEPPER MOTOR Fig 6 26 LABEL TEAR O...

Страница 112: ...vice Manual Fig 6 30 Fig 6 32 Fig 6 31 6 11 Replacing the Platen PLATEN COMPONENTS BACK PLATE TILT PLATEN UP AND FORWARD TO DISPLACE BALL BEARING SUPPORT LOCATED AT BOTH ENDS OF SHAFT BALL SUPPORTER C...

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Страница 114: ...es Rev C 110 SATO M 8400RV Service Manual MOTOR SHAFT AND PULLEY 1 SCREW COVER TO FRAME STEPPER MOTOR Fig 6 34 LABEL TEAR OFF COVER Fig 6 35 2 SCREWS MOTOR TO FRAME Fig 6 36 6 12 Replacing the Stepper...

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Страница 116: ...Rev C 112 SATO M 8400RV Service Manual Fig 6 37 6 13 Replacing the LC Display and Keyboard PCB Display LC DISPLAY PANEL KEYBOARD PCB DISPLAY PANEL FRONT LEFT SIDE COVER SHOWN DETACHED FROM PRINTER 2 M...

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Страница 122: ...SECTION 7 Factory Resets Rev C 118 SATO M 8400RV Service Manual Test Print Sample...

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Страница 132: ...SECTION 8 Troubleshooting Rev C 128 SATO M 8400RV Service Manual 8 7 Head Pattern Examples GOOD ADJUSTMENT CLEAR DARK EVEN TEXT FEED DIRECTION FACTORY DEFAULT Fig 8 2 Fig 8 1...

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Страница 148: ...8400RV SERVICE MANUAL 144 Fig 9 15 Fig 9 14 LABEL TEAR OFF COVER 1 SCREW LOCK LEVER SHOWN IN OPEN POSITION 9 5 Label Cutter Unit Fig 9 13 Fig 9 12 LOOSEN 2 SCREWS 2 SCREWS LH COVER Fig 9 11 TOP AND S...

Страница 149: ...RVICE MANUAL 145 REMOVE 2 SCREWS 9 5 Label Cutter Unit Fig 9 16 Fig 9 17 REMOVE 4 SCREWS HOLDING PRINT MECHANISM REMOVE 2 SCREWS Fig 9 18 MOVE FORWARD ATTACH TWO HINGE HALVES WITH 4 SCREWS Fig 9 19 LA...

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