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TECHNICAL & SERVICE MANUAL

SAP – K161GJA

+ SAP – C161GA
+ SAP – C161JA

SAP – K181GJA

+ SAP – C181GA
+ SAP – C181JA

SAP – K SAP – C181MA

+ SAP – C181BA

SAP – K241GJA

+ SAP – C241GA
+ SAP – C241JA

SAP – K SAP – C241MA

+ SAP – C241BA

FILE NO.

REFERENCE NO. 

SM

700456

Indoor Unit

Outdoor Unit

SPLIT SYSTEM AIR CONDITIONER

SAP – K161GJA

SAP – K181GJA
SAP – K181MBA

SAP – K241GJA
SAP – K241MBA

SAP – C161GA
SAP – C161JA

SAP – C181GA
SAP – C181JA
SAP – C181MA
SAP – C181BA

SAP – C241GA
SAP – C241JA
SAP – C241MA
SAP – C241BA

Indoor Model No.

Product Code No.

Destination

SAP – K161GJA– S

1  852  070  38

General (50/60Hz)

SAP – K181GJA– S

1  852  070  39

SAP – K181MBA– S

1  852  070  40

SAP – K241GJA– S

1  852  070  42

General (50/60Hz)

SAP – K241MBA– S

1  852  070  43

Middle East (50/60Hz)

Middle East (50/60Hz)

Outdoor Model No.

Product Code No.

Destination

SAP – C161GA– S

1  852  070  55

General (50Hz)

SAP – C161JA– S

1  852  070  56

General (60Hz)

SAP – C181GA– S

1  852  070  57

General (50Hz)

SAP – C181JA– S

1  852  069  62

General (60Hz)

SAP – C181MA– S

1  852  070  58

Middle East (50Hz)

SAP – C181BA– S

1  852  070  60

Middle East (60Hz)

SAP – C241GA– S

1  852  070  61

General (50Hz)

SAP – C241JA– S

1  852  070  62

General (60Hz)

SAP – C241MA– S

1  852  070  63

Middle East (50Hz)

SAP – C241BA– S

1  852  070  65

Middle East (60Hz)

General (50/60Hz)

Содержание SAP-C161GA

Страница 1: ...estination SAP K161GJA S 1 852 070 38 General 50 60Hz SAP K181GJA S 1 852 070 39 SAP K181MBA S 1 852 070 40 SAP K241GJA S 1 852 070 42 General 50 60Hz SAP K241MBA S 1 852 070 43 Middle East 50 60Hz Middle East 50 60Hz Outdoor Model No Product Code No Destination SAP C161GA S 1 852 070 55 General 50Hz SAP C161JA S 1 852 070 56 General 60Hz SAP C181GA S 1 852 070 57 General 50Hz SAP C181JA S 1 852 0...

Страница 2: ... WARNING When Transporting Be careful when picking up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the units weight It may be necessary to construct a st...

Страница 3: ...osition 43 7 3 Recommended Wire Length and Diameter 44 8 FUNCTION 8 1 Room Temperature Control 45 8 2 Dry Operation 46 8 3 Freeze Prevention 46 8 4 Outdoor Fan Speed Control 47 9 TROUBLESHOOTING 9 1 Check before and after troubleshooting 48 9 2 Air conditioner does not operate 49 9 3 Some part of air conditioner does not operate 53 9 4 Air conditioner operates but abnormalities are observed 55 9 5...

Страница 4: ...perature Indoor Air Intake Temp Outdoor Air Intake Temp Cooling Maximum 32 C D B 23 C W B 43 C D B Minimum 19 C D B 14 C W B 19 C D B Outdoor Unit SAP C181BA SAP C241BA Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Cooling Maximum 29 C D B 19 C W B 54 C D B Minimum 19 C D B 14 C W B 19 C D B Outdoor Unit SAP C181MA SAP C241MA Temperature Indoor Air Intake Temp Outdoor Air Intake Temp ...

Страница 5: ...low direction Indoor Horizontal Manual Vertical Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment g R22 1 090 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 41 38 36 Outdoor Hi dB A 53 Refrigerant tubing connections Flare type Max allowable tubing length at shipment m 7 5 Refrigerant Narrow tube mm in 6 35 1 4 tube diamete...

Страница 6: ...ilter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment g R22 1 150 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 41 38 36 Outdoor Hi dB A 51 Refrigerant tubing connections Flare type Max allowable tubing length at shipment m 7 5 Refrigerant Narrow tube mm in 6 35 1 4 tube diameter Wide tube mm in 12 7 1 2 Refrigerant tube kit Accessorie...

Страница 7: ...tion Indoor Horizontal Manual Vertical Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment g R22 1 140 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 41 38 36 Outdoor Hi dB A 53 Refrigerant tubing connections Flare type Max allowable tubing length at shipment m 7 5 Refrigerant Narrow tube mm in 6 35 1 4 tube diameter Wide tu...

Страница 8: ... Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment g R22 1 150 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 41 38 36 Outdoor Hi dB A 51 Refrigerant tubing connections Flare type Max allowable tubing length at shipment m 7 5 Refrigerant Narrow tube mm in 6 35 1 4 tube diameter Wide tube mm in 12 7 1 2 Refrigerant tube kit...

Страница 9: ...ection Indoor Horizontal Manual Vertical Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment g R22 1 785 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 43 41 39 Outdoor Hi dB A 54 Refrigerant tubing connections Flare type Max allowable tubing length at shipment m 10 Refrigerant Narrow tube mm in 6 35 1 4 tube diameter Wide t...

Страница 10: ...l Auto Air filter Washable Anti Mold Compressor Rotary Hermetic Refrigerant Amount charged at shipment g R22 1 770 Refrigerant control Capillary tube Operation sound Indoor Hi Me Lo dB A 43 41 39 Outdoor Hi dB A 54 Refrigerant tubing connections Flare type Max allowable tubing length at shipment m 10 Refrigerant Narrow tube mm in 6 35 1 4 tube diameter Wide tube mm in 15 88 5 8 Refrigerant tube ki...

Страница 11: ...poles 50 60Hz rpm High 2 1 440 1 410 Nominal output W 30 Coil resistance Ambient temp 20 C Ω WHT BRN 133 7 WHT PNK 168 4 Safety devices Type Internal protector Operating temp Open C 130 8 Close Automatic reclosing Run capacitor µF 2 0 VAC 440 Flap Motor Type Stepping motor Model MP24GA2 Rating DC 12 V Coil resistance Ambient temp 25 C Ω Each terminals 1 2 1 3 1 4 1 5 400 7 Heat Exch Coil Coil Alum...

Страница 12: ...gh 2 1 440 1 410 Nominal output W 30 Coil resistance Ambient temp 20 C Ω WHT BRN 133 7 WHT PNK 168 4 Safety devices Type Internal protector Operating temp Open C 130 8 Close Automatic reclosing Run capacitor µF 2 0 VAC 440 Flap Motor Type Stepping motor Model MP24GA2 Rating DC 12 V Coil resistance Ambient temp 25 C Ω Each terminals 1 2 1 3 1 4 1 5 400 7 Heat Exch Coil Coil Aluminum plate fin Coppe...

Страница 13: ...gh 2 1 440 1 410 Nominal output W 30 Coil resistance Ambient temp 20 C Ω WHT BRN 133 7 WHT PNK 168 4 Safety devices Type Internal protector Operating temp Open C 130 8 Close Automatic reclosing Run capacitor µF 2 0 VAC 440 Flap Motor Type Stepping motor Model MP24GA2 Rating DC 12 V Coil resistance Ambient temp 25 C Ω Each terminals 1 2 1 3 1 4 1 5 400 7 Heat Exch Coil Coil Aluminum plate fin Coppe...

Страница 14: ...ient temp 25 C Trip in 6 to 16 sec at 23 5A Run capacitor µF 35 0 VAC 400 Crank case heater Fan Fan Motor Type Propeller Q ty Dia 1 ø420 Fan motor model Q ty KFG6S 51A5P S 1 No of poles rpm High 6 870 Nominal output W 50 Coil resistance Ambient temp 20 C Ω WHT BRN 67 09 WHT YEL 68 12 YEL PNK 15 66 Safety devices Type Internal protector Operating temp Open C 130 8 Close C Automatic reclosing Run ca...

Страница 15: ...5 C Trip in 6 to 16 sec at 27A Run capacitor µF 35 0 VAC 400 Crank case heater Fan Fan Motor Type Propeller Q ty Dia 1 ø420 Fan motor model Q ty KFG6S 51A6P S 1 No of poles rpm 220 V High 6 860 Nominal output W 50 Coil resistance Ambient temp 20 C Ω WHT BRN 81 3 WHT YEL 60 86 YEL PNK 36 13 Safety devices Type Internal protector Operating temp Open C 130 5 Close C Automatic reclosing Run capacitor ...

Страница 16: ...nt temp 25 C Run capacitor µF 40 0 VAC 400 Crank case heater Fan Fan Motor Type Propeller Q ty Dia 1 ø420 Fan motor model Q ty KFG6S 51A5P S 1 No of poles rpm 230 V High 6 870 Nominal output W 50 Coil resistance Ambient temp 20 C Ω WHT BRN 67 09 WHT YEL 68 12 YEL PNK 15 66 Safety devices Type Internal protector Operating temp Open C 130 8 Close C Automatic reclosing Run capacitor µF 4 0 VAC 440 He...

Страница 17: ...temp 25 C Trip in 6 to 16 sec at 27A Run capacitor µF 35 0 VAC 400 Crank case heater Fan Fan Motor Type Propeller Q ty Dia 1 ø420 Fan motor model Q ty KFG6S 51A6P S 1 No of poles rpm 220 V High 6 860 Nominal output W 50 Coil resistance Ambient temp 20 C Ω WHT BRN 81 3 WHT YEL 60 86 YEL PNK 36 13 Safety devices Type Internal protector Operating temp Open C 130 5 Close C Automatic reclosing Run capa...

Страница 18: ...mbient temp 25 C Trip in 6 to 16 sec at 59A Run capacitor µF 40 0 VAC 400 Crank case heater Fan Fan Motor Type Propeller Q ty Dia 1 ø420 Fan motor model Q ty KFG6S 51D5P S 1 No of poles rpm 230 V High 6 890 Nominal output W 50 Coil resistance Ambient temp 20 C Ω WHT BRN 56 09 WHT YEL 42 13 YEL PNK 15 99 Safety devices Type Internal protector Operating temp Open C 130 8 Close C Automatic reclosing ...

Страница 19: ...mbient temp 25 C Trip in 6 to 16 sec at 59A Run capacitor µF 35 0 VAC 400 Crank case heater Fan Fan Motor Type Propeller Q ty Dia 1 ø420 Fan motor model Q ty KFG6S 51C6P S 1 No of poles rpm 220 V High 6 910 Nominal output W 50 Coil resistance Ambient temp 20 C Ω WHT BRN 85 16 WHT YEL 32 84 YEL PNK 51 57 Safety devices Type Internal protector Operating temp Open C 130 8 Close C Automatic reclosing ...

Страница 20: ...AP C161GA SAP C161JA SAP C181GA SAP C181JA SAP C181MA SAP C181BA SAP C241GA SAP C241JA SAP C241MA SAP C241BA Thermistor Room sensor DTN TKS142B Resistance kΩ 25 C 5 0 3 Thermistor Coil sensor DTN TKS131B Resistance kΩ 0 C 15 0 2 Transformer TR ATR J105 Rating Primary AC 230V 50 60Hz Secondary 19V 0 526A Capacity 10VA Coil resistance Ω at 21 C Primary WHT WHT 205 10 Secondary BRN BRN 2 0 10 Thermal...

Страница 21: ...JA SAP K181GJA SAP K181MBA SAP K241GJA SAP K241MBA 285 45 995 45 147 5 147 5 196 3 Center of tubing hole 2 places Narrow tube ø6 35 1 4 Drain hose ø18 Wide tube ø12 7 1 2 K161 K181 Wide tube ø15 88 5 8 K241 Remote control unit 172 61 23 Unit mm ...

Страница 22: ...SAP C161GA SAP C161JA SAP C181GA SAP C181JA SAP C181MA SAP C181BA 810 15 630 22 538 AIR INTAKE AIR DISCHARGE 136 140 302 325 ø12 5 275 98 45 Narrow tube service valve ø6 35 1 4 Wide tube service valve ø12 7 1 2 Unit mm ...

Страница 23: ...Outdoor Unit SAP C241GA SAP C241JA SAP C241MA SAP C241BA 275 98 45 810 15 630 22 538 136 140 302 325 Narrow tube service valve ø6 35 1 4 Wide tube service valve ø15 88 5 8 Air intake Air discharge Unit mm ...

Страница 24: ...orator Indoor Unit SAP K161GJA SAP K161GJA SAP K181GJA SAP K181MBA Outdoor Unit SAP C161GA SAP C161JA SAP C181JA SAP C181BA Capillary tube Capillary for liquid injection Compressor Accumulator Wide tube service valve Wide tube O D ø12 7 mm 1 2 Narrow tube service valve Narrow tube O D ø6 35 mm 1 4 Condenser Indoor Unit Outdoor Unit Evaporator Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C1...

Страница 25: ...ube has been insulated never try to bend it into a narrow curve because it can cause the tube to break or crack IMPORTANT CAUTION Wide tube Thickness Min 8 mm Insulation Narrow tube Thickness Min 8 mm Indoor Unit SAP K241GJA SAP K241GJA SAP K241MBA SAP K241MBA Outdoor Unit SAP C241GA SAP C241JA SAP C241MA SAP C241BA Compressor Wide tube service valve Wide tube O D ø15 88 mm 5 8 Narrow tube service...

Страница 26: ...dition Black dots in above charts indicate the following rating conditions Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24 C W B NOTE Indoor Unit SAP K161GJA Outdoor Unit SAP C161GA Cooling Characteristics Low pressure at wide tube service valve MPa kgf cm 2 G 1 38 13 1 28 12 1 18 11 1 08 10 0 98 9 0 89 8 0 79 7 0 69 6 0 59 5 0 49 4 0 39 3 1 47 14 13 12 11 10 9...

Страница 27: ...the following rating conditions Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24 C W B NOTE Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181GA SAP C181MA Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181JA SAP K181BA Cooling Characteristics Low pressure at wide tube service valve MPa kgf cm 2 G 1 38 13 1 28 12 1 18 11 1 08 10 0 98 9 0 89 8 0 79 ...

Страница 28: ...he following rating conditions Cooling Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B 24 C W B NOTE Indoor Unit SAP K241GJA SAP K241MBA Outdoor Unit SAP C241GA SAP C241MA Indoor Unit SAP K241GJA SAP K241MBA Outdoor Unit SAP C241JA SAP K241BA Cooling Characteristics Low pressure at wide tube service valve MPa kgf cm 2 G 1 38 13 1 28 12 1 18 11 1 08 10 0 98 9 0 89 8 0 79 7...

Страница 29: ...Axis air velocity m s Vertical distance m Room air temp 27 C Fan speed High 0 1 2 3 4 0 1 2 3 4 5 6 7 8 9 Flap angle 0 Axis air velocity 0 Flap angle 30 Axis air velocity 30 0 1 2 3 4 0 1 2 3 4 5 6 7 8 9 Flap angle 0 Axis air velocity 0 Flap angle 30 Axis air velocity 30 26 Indoor Unit SAP K161GJA SAP K181GJA SAP K181MBA Indoor Unit SAP K241GJA SAP K241MBA ...

Страница 30: ...SHC 3 97 3 87 3 74 3 59 31 SHC 4 33 4 22 4 09 3 82 TC 4 94 4 70 4 42 4 07 CM 1 32 1 42 1 54 1 69 21 SHC 2 17 2 06 1 94 1 79 19 23 SHC 2 52 2 42 2 29 2 14 25 SHC 2 88 2 77 2 65 2 50 27 SHC 3 23 3 13 3 00 2 85 29 SHC 3 59 3 48 3 36 3 21 31 SHC 3 94 3 84 3 71 3 56 TC 5 23 4 98 4 68 4 31 CM 1 36 1 46 1 58 1 73 23 SHC 2 13 2 03 1 91 1 76 21 25 SHC 2 49 2 38 2 26 2 11 27 SHC 2 84 2 74 2 62 2 47 29 SHC 3...

Страница 31: ... 86 3 74 3 58 31 SHC 4 32 4 22 4 09 3 82 TC 4 94 4 70 4 42 4 07 CM 1 47 1 57 1 70 1 84 21 SHC 2 17 2 06 1 93 1 78 19 23 SHC 2 52 2 41 2 29 2 14 25 SHC 2 88 2 77 2 64 2 49 27 SHC 3 23 3 12 3 00 2 85 29 SHC 3 58 3 48 3 35 3 20 31 SHC 3 94 3 83 3 71 3 56 TC 5 23 4 98 4 68 4 31 CM 1 51 1 62 1 74 1 89 23 SHC 2 13 2 03 1 90 1 75 21 25 SHC 2 48 2 38 2 26 2 11 27 SHC 2 84 2 74 2 61 2 46 29 SHC 3 19 3 09 2...

Страница 32: ... 76 3 56 31 SHC 4 55 4 43 4 28 4 11 3 78 TC 5 41 5 15 4 84 4 45 4 02 CM 1 79 1 92 2 18 2 45 2 71 21 SHC 2 39 2 27 2 13 1 95 1 77 19 23 SHC 2 74 2 62 2 48 2 31 2 12 25 SHC 3 10 2 98 2 84 2 66 2 47 27 SHC 3 45 3 33 3 19 3 02 2 83 29 SHC 3 81 3 69 3 55 3 37 3 18 31 SHC 4 16 4 04 3 90 3 73 3 54 TC 5 73 5 46 5 13 4 72 4 26 CM 1 84 1 97 2 24 2 51 2 78 23 SHC 2 35 2 23 2 09 1 92 1 74 21 25 SHC 2 71 2 59 ...

Страница 33: ... 75 3 56 31 SHC 4 55 4 42 4 28 4 11 3 78 TC 5 41 5 15 4 84 4 45 4 02 CM 1 40 1 50 1 69 1 88 2 06 21 SHC 2 39 2 26 2 12 1 95 1 76 19 23 SHC 2 74 2 62 2 48 2 31 2 12 25 SHC 3 10 2 97 2 83 2 66 2 47 27 SHC 3 45 3 33 3 19 3 01 2 83 29 SHC 3 81 3 68 3 54 3 37 3 18 31 SHC 4 16 4 04 3 90 3 72 3 54 TC 5 73 5 46 5 13 4 72 4 26 CM 1 44 1 54 1 73 1 92 2 11 23 SHC 2 35 2 23 2 09 1 92 1 73 21 25 SHC 2 70 2 58 ...

Страница 34: ... 39 4 14 31 SHC 5 36 5 20 5 00 4 77 4 52 TC 6 77 6 45 6 06 5 58 5 03 CM 2 39 2 56 2 83 3 10 3 37 21 SHC 3 04 2 88 2 69 2 46 2 21 19 23 SHC 3 42 3 26 3 07 2 84 2 59 25 SHC 3 80 3 64 3 45 3 22 2 97 27 SHC 4 18 4 02 3 83 3 60 3 35 29 SHC 4 56 4 40 4 21 3 98 3 73 31 SHC 4 94 4 78 4 59 4 36 4 11 TC 7 18 6 84 6 43 5 91 5 33 CM 2 45 2 63 2 91 3 18 3 46 23 SHC 3 00 2 83 2 64 2 42 2 17 21 25 SHC 3 38 3 21 ...

Страница 35: ... 37 4 12 31 SHC 5 33 5 17 4 98 4 75 4 50 TC 6 72 6 40 6 02 5 54 4 99 CM 2 49 2 67 3 01 3 35 3 69 21 SHC 3 01 2 85 2 66 2 43 2 19 19 23 SHC 3 39 3 23 3 04 2 81 2 57 25 SHC 3 77 3 61 3 42 3 19 2 95 27 SHC 4 15 3 99 3 80 3 57 3 33 29 SHC 4 53 4 37 4 18 3 95 3 71 31 SHC 4 91 4 75 4 56 4 34 4 09 TC 7 12 6 78 6 38 5 87 5 29 CM 2 56 2 75 3 09 3 43 3 78 23 SHC 2 97 2 81 2 62 2 39 2 15 21 25 SHC 3 35 3 19 ...

Страница 36: ...B Outdoor Air Temperature 43 C D B Indoor Unit SAP K161GJA Outdoor Unit SAP C161JA Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 220 240V 50Hz Rating Conditions Running Amps A 0 37 0 38 0 48 0 50 6 35 6 42 7 2 7 3 Power Input kW 0 070 0 073 0 105 0 119 1 365 1 418 1 54 1 61 Full Load Conditions Running Amps A 0 37 0 38 0 48 0 50 8 05 7 82 8 9 8 7 Power Input ...

Страница 37: ...l Load Conditions Indoor Air Temperature 29 C D B 19 C W B Outdoor Air Temperature 54 C D B Indoor Unit SAP K181GJA SAP K181MBA Outdoor Unit SAP C181JA SAP C181BA Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 220 240V 50Hz Rating Conditions Running Amps A 0 37 0 38 0 48 0 50 8 75 8 62 9 6 9 5 Power Input kW 0 070 0 073 0 105 0 119 1 855 1 918 2 03 2 11 Full L...

Страница 38: ...l Load Conditions Indoor Air Temperature 29 C D B 19 C W B Outdoor Air Temperature 54 C D B Indoor Unit SAP K241GJA SAP K241MBA Outdoor Unit SAP C241JA SAP C241BA Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 220 240V 50Hz Rating Conditions Running Amps A 0 39 0 40 0 49 0 50 11 92 11 90 12 8 12 8 Power Input kW 0 075 0 080 0 106 0 118 2 469 2 562 2 65 2 76 Fu...

Страница 39: ...2 Electric Wiring Diagrams To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts WARNING Indoor Unit SAP K161GJA SAP K181GJA SAP K241GJA ...

Страница 40: ...37 To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts WARNING Indoor Unit SAP K181MBA SAP K241MBA ...

Страница 41: ...38 To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts WARNING Outdoor Unit SAP C161GA SAP C161JA SAP C181JA SAP C181BA ...

Страница 42: ...39 To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts WARNING Outdoor Unit SAP C181GA SAP C181MA ...

Страница 43: ...40 To avoid electrical shock hazard be sure to disconnect power before checking servicing and or cleaning any electrical parts WARNING Outdoor Unit SAP C241GA SAP C241JA SAP C241MA SAP C241BA ...

Страница 44: ...well as unrestricted air flow around the unit Fig 1 install the unit within the maximum elevation difference H above or below the outdoor unit and within a total tubing length L from the outdoor unit as detailed Table 1 and Fig 2a Indoor Unit 15 cm min 15 cm min 15 cm min INDOOR UNIT Front View INDOOR UNIT Tubing length L OUTDOOR UNIT Elevation difference H Fig 2 Fig 2a Fig 1 WARNING Table 1 If to...

Страница 45: ...to reduce humidity and protect the unit against possible water damage and decreased service life Fig 5 use lug bolts or equal to bolt down unit reducing vibration and noise Outdoor Unit Outdoor unit Hot air Heat source Exhaust fan Fig 3 NO Fig 3 Air intake Min 10 cm Air discharge Min 5 cm Min 40 cm Valve side Min 25 cm Top View Air intake Concrete or equal About 10 cm Min 10 cm Anchor bolts 4 pcs ...

Страница 46: ...unit pull it from the holder When using the remote control unit Point the transmission portion of the remote control unit at the receiver area of the indoor unit when operating the remote control unit and during operation of the air conditioner Do not place objects which may block the transmitted signals between the receiver and the remote control unit When mounting the remote control unit to prev...

Страница 47: ...thod etc Each wire must be firmly connected No wire should be allowed to touch refrigerant tubing the compressor or any moving part To avoid the risk of electric shock each air conditioner unit must be grounded Be sure to connect the power supply line to the outdoor unit as shown in the wiring diagram The indoor unit draws its power from the outdoor unit WARNING WARNING CAUTION WIRING SYSTEM DIAGR...

Страница 48: ...t pressure the control circuit has a built in automatic time delay to allow the internal pressure to equalize As a protective measure the control circuit switches the compressor OFF after 5 minutes or more of compressor operation Thermo ON When the room temperature is above T 1 C T C is set temperature Compressor ON Thermo OFF When the room temperature is equal to or below set temperature T C Comp...

Страница 49: ...or more and the temperature of the indoor heat exchange coil falls below 1 C the control circuit stops the compressor for at least 6 minutes The compressor does not start again until the temperature rises above 8 C or 6 minutes has elapsed ON ON ON ON OFF OFF Set speed More than 10 minutes 6 minutes T 1 C Indoor heat exch coil temp 1 C Compressor Indoor fan Room temp Thermo OFF Thermo ON Set temp ...

Страница 50: ...ing to the outdoor temperature If the outdoor air temperature falls below 28 5 C the fan speed switches to LOW If the outdoor air temperature rises above 31 5 C the fan speed switches to HIGH The operating temperature shown as 31 5 and 28 5 in the chart differ by models H H L 31 5 28 5 Outdoor air temperature C Outdoor fan speed 47 ...

Страница 51: ...hat voltage is in specified range 10 of the rating Check that power is being supplied 9 1 4 Check lead wires and connectors in indoor and outdoor units Check that coating of lead wires is not damaged Check that lead wires and connectors are firmly connected Check that wiring is correct 1 Indoor unit Outdoor unit Ground 2 4 5 Inter unit power wiring Ground 1 2 4 5 Power supply 50 Hz 1 phase 220 240...

Страница 52: ...eaker is suitable Measure resistance of outdoor fan motor winding Measure resistance of compressor motor winding Measure insulation resistance of electrical parts in outdoor unit NO NO Measure insulation resistance of electrical parts in indoor unit 1 Remove both power supply wires and inter unit wires from terminal plate in outdoor unit Measure insulation resistance of outdoor unit 2 Remove inter...

Страница 53: ... Set OPERATION selector switch to ON Indoor PCB Ass y is defective OK Try to run with another remote control unit First remote control unit is defective Check for residue buildup on transmitter of remote control unit Check for residue buildup on remote control receiver on front of indoor unit Clean transmitter Clean receiver NO Check power supply Power is being supplied to the outdoor unit Circuit...

Страница 54: ...indoor PCB Ass y for continuity F Check operation lamp to see if light is ON Light is OFF Measure resistance of primary and secondary winding of transformer TR Indoor PCB Ass y or switch Ass y is defective OK OK Measure resistance of indoor fan motor winding FM Measure resistance of flap motor winding FLP OK Measure coil resistance of power relay PR Replace the fuse If fuse has been blown 51 ...

Страница 55: ...oor unit OK Measure coil resistance of power relay Check indoor PCB Ass y PR OK NO Is room temperature too low Try to lower setting temperature by temperature setting button button Outdoor unit still does not run Remote control unit is defective Try to run using another remote control unit 52 ...

Страница 56: ...istance of outdoor fan motor winding Check fan motor capacitor Fan cannot be turned OK Check fan rotation Turn fan gently once or twice by hand Check fan casing foreign matter on inside Fan motor burnout or foreign matter in bearings Remove foreign matter or repair Repair or replace Measure resistance of indoor fan motor winding Check fan motor capacitor OK Measure resistance of indoor fan motor w...

Страница 57: ... in outdoor unit 23S Measure resistance of flap motor winding FLP Check compressor moter capacitor Measure resistance of compressor motor winding NO YES YES Either internal protector or overload relay is working YES Temperature of compressor is abnormally high Refrigerant gas shortage Charge refrigerant gas R22 Rotor may be locked up Measure Power supply voltage The voltage is too low No 54 ...

Страница 58: ...h approx 10 deg or more Possibility of gas shortage YES Check position of remote control unit Cool air from air conditioner reaches position directly Change position of remote control unit Wide and narrow tubes between indoor unit and outdoor unit are insulated Insulate both wide and narrow tubes separately and then tape together Measure temperature of suction and discharge air of air conditioner ...

Страница 59: ...air conditioner will be in the following conditions as the controller tries to detect extremely low room temperature In Cooling mode The air conditioner soon stops and will not start again Thermo OFF Neither outdoor fan nor compressor runs B Short When thermistor is short the air conditioner will be in the following conditions as the controller tries to detect extremely high room temperature In Co...

Страница 60: ...minum plate fin or copper tube with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on each terminal screw where power supply lines are connected on the terminal plate Fig 2 10 1 4 Measurement of Insulation Resistance for Electrical Parts Disconnect the lead wires of the desired electric part from terminal plate capacitor etc Similarly disconnect the...

Страница 61: ...s and then place a probe on the capacitor terminals as shown in Fig 7 Observe the deflection of the pointer setting the resistance measuring range of the multimeter to the maximum value The capacitor is good if the pointer bounces to a great extent and then gradually returns to its original position The range of deflection and deflection time differ according to the capacity of the capacitor Fuse ...

Страница 62: ...s remote control unit Once changed you cannot restore the original address setting of the remote control unit To Change Address on PCB 1 Cut jumper wire JP11 on the indoor unit PCB Use cutting pliers to cut and disconnect the Jumper wire 2 Switch the address switch on the remote control unit to B position 3 After inserting the batteries press reset button To Change Address on Remote Control Unit R...

Страница 63: ...INSTRUCTION MANUAL SAP K161GJA SAP C161GA SAP C161JA SAP K181GJA SAP C181GA SAP C181JA SAP K181MBA SAP C181MA SAP C181BA SAP K241GJA SAP C241GA SAP C241JA SAP K241MBA SAP C241MA SAP C241BA APPENDIX 60 ...

Страница 64: ... a 12 hour period 1 Hour OFF Timer This timer can be set to automatically turn off the unit at any time after one hour Night Setback Pressing this button changes the setting of the room temperature thermostat allowing you to set the temperature at whatever level that you find comfortable Automatic and 3 step Fan Speed Auto High Medium Low Air Sweep Control This function moves a flap up and down in...

Страница 65: ...g 20 Troubleshooting 23 Tips for Energy Saving 23 Product Information If you have problems or questions concerning your Air Conditioner you will need the following information Model and serial numbers are on the nameplate of the cabinet Model No Serial No Date of purchase Dealer s address Phone number Alert Symbols The following symbols used in this manual alert you to potentially dangerous condit...

Страница 66: ...through the supply wiring 3 Wiring must be done by a qualified electrician Safety Instructions Read this Instruction Manual carefully before using this air conditioner If you still have any difficulties or problems consult your dealer for help This air conditioner is designed to give you comfortable room conditions Use this only for its intended purpose as described in this Instruction Manual Neve...

Страница 67: ...ubes through which refrigerant gas flows Drain Hose Moisture in the room condenses and drains off through this hose Outdoor Condensing Unit The outdoor unit contains the compressor fan motor heat exchanger coil and other electrical components Air outlet Drain hose Refrigerant tubes Air outlet Air intakes INDOOR UNIT OUTDOOR UNIT Remote control unit This illustration is based on the external appear...

Страница 68: ...n power switch to turn off power completely TEST position This position is used only when servicing the air conditioner Do not set at the TEST position for normal operation OPERATION lamp This lamp lights when the system is in the continuous DRY and COOL mode TIMER lamp This lamp lights when the system is being controlled by the timer OI 379 06EG 6 Unit Display and Operation Selector OPERATION lam...

Страница 69: ...e upper or lower allowable limit Displayed when setting timer Displayed when setting temperature 1 Operation mode COOL MILD DRY 2 Fan speed Automatic operation HIGH MEDIUM LOW 3 Set temperature 16 30 C When set to 28 C 4 Timer 12 hour ON Timer 12 hour OFF Timer 1 hour OFF Timer 5 NIGHT SETBACK 6 Confirmation of transmission 7 Flap angle indication 8 Sweep indication ...

Страница 70: ...his button in the DRY or COOL mode the mark appears in the display and the remote control unit will automatically adjust the set temperature to save energy TEMP setting buttons Press the button to increase the set temperature Press the button to reduce the set temperature ON OFF operation button This button is for turning the air conditioner on and off OI 379 08EG 8 Remote Control Unit Display TEM...

Страница 71: ...l mode hold down the FLAP button FAN SPEED selector The air conditioner automatically decides the fan speeds button High fan speed Medium fan speed Low fan speed 1 HR TIMER button When you press this button regardless of whether the unit is 1 HOUR OFF TIMER operating or stopping the unit operates for one hour and then shuts down ACL button Puts the remote control unit into pre operation status Alw...

Страница 72: ... either from a non fixed position or Installation Position from a wall mounted position To ensure that the air conditioner operates correctly DO NOT install the remote control unit in the following places DO NOT In direct sunlight Behind a curtain or other places where it is covered More than 8 m away from the air conditioner In the path of the air conditioner s airstream Where it may become extre...

Страница 73: ...ion of the air conditioner Do not place objects which may block the transmitted signals between the receiver and the remote control unit When Mounting the Remote Control Unit to Prevent Theft 1 Attach the holder to the wall with one of the screws using only the hole in the top of the holder 2 Remove the cover of the remote control unit and take out the batteries Next place the remote control unit ...

Страница 74: ...TEP 2 To start the air conditioner press the ON OFF operation button STEP 3 Press the TEMP setting buttons to change the temperature setting to the desired temperature Adjustable temperature range 30 C max 16 C min STEP 4 Set the FAN SPEED selector button to the setting you want If the fan speed is set to Automatic the fan speed switches automatically according to the difference between the actual...

Страница 75: ...PEED selector button to the position A microcomputer in the air conditioner automatically controls the fan speed when the mode is selected When the air conditioner starts operating the difference between the room temperature and the set temperature is detected by the microcomputer which then automatically switches the fan speed to the most suitable level Cooling and DRY mode B Manual If you want t...

Страница 76: ... 379 14EG 14 When the night setback mode is selected the air conditioner automatically raises the temperature setting 1 C when 30 minutes have passed after the selection was made and then another 1 C after another 30 minutes have passed regardless of the indoor temperature when night setback was selected This enables you to save energy without sacrificing comfort This function is convenient when g...

Страница 77: ...15 C or less In the event of power failure the unit will stop When the power is resumed the unit will restart automatically after three minutes In cooling operation any plastic parts may expand or shrink due to a sudden temperature change In this event a clicking sound may occur This is normal and the sound will soon disappear The remote control unit sends the setting condition to the air conditio...

Страница 78: ...mediately to its status previous to timer setting but the indication remains To check the status of the timer while it is counting down press the TIMER SET button Cancellation procedure Press the TIMER OFF button once again 2 TIMER OFF mode Example 2 TIMER ON mode Example OI 379 16EG 16 STEP 1 Press the MODE button and set the desired operation mode and press the ON OFF operation button See Operat...

Страница 79: ...ence and displayed The timer setting that will occur first is the one with the shorter time setting Cancellation procedure Press the TIMER ON button and TIMER OFF buttons once again Set the ON and OFF Timers simultaneously Unless you set the 12 Hour ON and OFF Timers at the same time they may not operate at the specified time NOTE 3 ON OFF Parogram Timer OI 379 17EG 17 TIMER ON display during coun...

Страница 80: ... stops If the 1 HR TIMER button is pressed while the TIMER OFF function operates the OFF Timer is canceled and the unit will stop operating one hour later By combining the 1 Hour OFF Timer and 12 Hour ON Timer it is possible to have the unit operate for just one hour from the present time and then have it switch on again later at a time specified by you Example Having the unit operate for just one...

Страница 81: ...he six airflow direction settings The flap automatically closes when the unit is off Use the FLAP button on the remote control to adjust the position of the flap If you move the flap by hand the flap position according to the remote control and the actual flap position may no longer match If this should happen shut off the unit wait for the flap to close and then turn on the unit again the flap po...

Страница 82: ...eaning 2 Do not pour water on the unit to clean it This will damage the internal components and cause an electric shock hazard Clean the casing and grille of the indoor unit with a vacuum cleaner brush or wipe them with a clean soft cloth If these parts are stained use a clean cloth moistened with a mild liquid detergent When cleaning the grille be careful not to force the vanes out of place 1 Nev...

Страница 83: ...cleaner to remove light dust If there is sticky dust on the filter wash the filter in lukewarm soapy water rinse it in clean water and dry it How to replace the 1 With the FRONT mark anti mold filter facing you slide the anti mold filter up into the unit and then lower the handle into the groove on the unit 2 After installing the anti mold filter press the locations marked by the arrows and close ...

Страница 84: ...ill Dirty air clean filters cannot be washed and reused Purchase a replacement filter at your local dealer Cleaning the main unit and Wipe clean using a soft dry cloth remote controle unit To remove stubborn dirt moisten a cloth in warm water no hotter than 40 C wring thoroughly and then wipe The air intake grille can be removed in order to wash it with water Removing and remounting With the air i...

Страница 85: ...t outdoor unit will not run Possible cause 1 Power failure 2 Leakage circuit breaker tripped 3 Line voltage is too low 4 Operation button is OFF 5 Batteries in remote control unit have run down Trouble in wiring system Obstruction in front of condenser coil 1 Dirty or clogged air filter 2 Heat source or many people in room 3 Doors and or windows are open 4 Obstacle near air intake or air discharge...

Страница 86: ...SANYO Electric Co Ltd Osaka Japan SM700456 10 00 200 Printed in Japan ...

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